KStar BluE-H5 Instruction manual

202203 Ver:1.0
Shenzhen Kstar New Energy Company Limited
Add:Kstar Industrial Park, Guangming Hi-Tech Park,
shenzhen ,P.R.CHINA
Tel:[phone] Fax:[phone]
Web:www.kstar.com
INSTALLATION, OPERATION &
MAINTENANCE MANUAL
BluE-H5/H3
ENERGY STORAGE SYSTEM

This manual is under the copyright of Shenzhen Kstar Science and Technology
Co., Ltd, with all rights reserved. Please keep the manual properly and operate
in strict accordance with all safety and operating instructions in this manual.
Please do not operate the system before reading through the manual.
Contact the nearest hazardous waste disposal station when the products or
components are discarded.
Copyright Statement

08
77
78
77
8.1 Alarm Code
8.2 rro CodeEr
09 79
Fault Diagnosis and Solutions
12 89
Quality Assurance
10 82
Machine Parameters
11 87
Routine Maintenance
13 90
Contact Informaition
03
02
01
04
Installation
01
04
06
07
08
11
13
14
16
27
32
33
33
01
14
32
34
36
34
System Operation
1.1 System Introduction
1.3 Safety Introduction
1.4 Battery Safety Datasheet
1.5 General Precautions
1.6 Parts List
1.7 System Appearance
1.8 Liability Limitation
2.1 Installation Site and Environment
2.2 Installation
2.3 External CT Connection
3.1 Switch On
3.2 Switch Off
3.3 Emergency Procedure
EMS Introduction And Set UP
4.1 Function Description
4.2 Display and Setting
CONTENTS
4.3 Setting
4.4 Inquiry
4. Statistics5
40
64
65
4.6 Restart 67
Introduction
28
2.4 DRED Port Connections(optional)
29
2.6 Single Line Diagram
03
1.2 Operation Modes
07
74
74
74
SOLARMAN Smart APP
7.1 Registration
7.2 Create a Plant
06
70
70
Stick Logger Quick Guide
6.1 Download APP
6.2 Stick Logger Installation 70
71
71
6.3 Logger Status
6.4 Abnormal State Processing
73
6.5 Usage Methods and Notices for Reset Button
74
75
7.3 Add a Logger
7.4 Network Con gurationfi
05
68
68
Battery Storage and Recharging
5.1 Battery Storage Requirements
5.2 Storage Expirations 68
69
5.3 Inspection Before Battery Recharging
Alarm Code and Error Code
29
2.5 Earth Fault Alarm Connection
31
2.7 Wiring Diagram

Figure1 DC-coupled Storage System – Scheme
Figure 3 Hybrid-coupled Storage System–Scheme
Introduction
01
BluE-H5 (incl.BluE-PACK10.2 and BluE-S 5000D/BluE-S 5000D-M1)/BluE-H3 (incl.
BluE-PACK5.1 and BluE-S 3680D-M1/BluE-S 3680D-M1) can be applied in DC-
coupled systems (mostly new installation), AC-coupled systems (mostly retro t) andfi
Hybrid-coupled systems (mostly retro t, and PV capacity-increase), as the followingfi
schemes show:
User Manual User Manual
01 02
Figure 2 AC-coupled Storage System–Scheme
1.1 System Introduction
BluE H3-5
BluE H3-10
BluE H5-10
BluE H5-20
BluE-S 3680D
BluE-S 3680D
BluE-S 5000D
BluE-S 5000D
BluE-PACK5.1
BluE-PACK10.2
BluE-PACK10.2
BluE-PACK20.4
Inverter ESS
Solution
Con gurationfi
PV
PV
Monitoring
Device
LAN
BluE-H5/H3
PV Inverter Grid Meter Grid
Backup Loads
Normal Loads
CT
GridGrid Meter
Backup Loads
BluE-H5/H3
LAN
PV Inverter
PV
Monitoring
Device
Normal Loads
CT
GridGrid Meter
Backup Loads
BluE-H5/H3
LAN
Monitoring
Device
PV
Normal Loads
CT
BluE H3-5
BluE H3-10
BluE H5-10
BluE H5-20
BluE-S 3680D-M1
BluE-S 3680D-M1
BluE-S 5000D-M1
BluE-S 5000D-M1
BluE-PACK5.1
BluE-PACK10.2
BluE-PACK10.2
BluE-PACK20.4

1.2 Operation Modes:
There are three basic modes that end users can choose via inverter screen/APP.
User Manual User Manual
03 04
• BAT PRIORITY: Under this mode, the battery is only used as a backup power
supply when the grid fails and as long as the grid works, the batteries won’t be used
to power the loads. The battery will get charged with the power generated by the PV
system or from the grid.
• This mode is designed for time-use mode customer. The customer isPEAK SHIFT:
able to set up the charging/discharging time & power via inverter screen or APP.
• The energy generated by the solar panels will be used in theSELF CONSUME:
following order: Feed the home loads; Charge the battery and then, feed into the
grid.When the sun is o , the load will be supported by battery to enhance selfff
consumption. If the power supply from the batteries is not su cient, the grid willffi
support the load demand.
$
TIME
Electricity Price
1.3.2 Operator Requirements
The operators should get a professional quali cation, or be trained.fi
The operators should be familiar with the whole storage system, including
compositions and working principles of the system.
The operators should be familiar with the Product Instruction.
While maintaining, the maintainer is not allowed to operate any equipment until all the
equipment has been turned o and fully discharged.ff
The warning signs contain important information for the system to operate safely, and
it is strictly prohibited to torn or damage them. Ensure that the warning signs are
always well-functioned and correct placed. The signs must be replaced immediately
when damaged.
1.3.3 Protection of Warning Sign
1.3.1 Manual Keeping
This manual contains important information about operating the system. Before
operating, please read it very carefully.
The system should be operated in strict accordance with the instructions in the
manual,otherwise it can cause damages or loss to equipment, personnel and property.
This manual should be kept carefully for maintenance and reparation.
1.3 Safety Introduction

1.4.1 Hazard Information
1.3.4.Setting of Warning Sign for Safety
This sign indicates a hazardous situation which, if not avoided,
could result in death or serious injury!
This sign shows danger of hot surface!
Refer to the operating instructions.
The H5/H3 must not be touched or put into service until 5 minutes
after it has been switched o or disconnected to prevent an electricff
shock or injury.
During instruction, maintenance and repair, follow the instructions below to prevent
non-specialist personnel from causing misuse or accident:
Obvious signs should be placed at front switch and rear-level switch to prevent
accidents caused by false switching.
Warning signs or tapes should be set near operating areas.
The system must be reinstalled after maintenance or operation.
To ensure the electrical parameters to match requirements, related measuring
equipment are required when the system is being connected or tested.
Ensure that the connection and use matched speci cation to prevent electric arcs orfi
shocks.
It is very likely that moisture may cause damages to the system. Repair or maintaining
activities in wet weather should be avoided or limited.
The battery system is part of the energy storage system which stores life-threatening high
voltage even when the DC side is switched o . Touching the battery outlets is strictlyff
prohibited. The inverter can keep a life-threatening voltage even after disconnecting it
from the DC and / or AC side. Therefore, for safety reasons, it must be tested with a
properly calibrated voltage tester before an installer works on the equipment.
Exempt from classi cation according to Australian WHS regulations.fi
Classi cation of the hazardous chemicalfi
Other hazards
This product is a Lithium Iron Phosphate Battery with certi ed compliance under thefi
UN Recommendations on Transport of Dangerous Goods, Manual of Tests and
Criteria, Part III, subsection 38.3. For the battery cell, chemical materials are stored in
a hermetically sealed metal case, designed to withstand temperatures and pressures
encountered during normal use. As a result, during normal use, there is no physical
danger of ignition or explosion and chemical danger of hazardous materials' leakage.
However, if the product is exposed to a re, added mechanical shocks, decomposed,fi
added electric stress by misuse, the gas release vent will be operated. The battery cell
case will be breached at the extreme. Hazardous materials may be released.
Moreover, if heated strongly by the surrounding re, acrid or harmful fume may befi
emitted.
5min
1.3.5 Measuring Equipment
1.3.6 Moisture Protection
1.3.7 Operation After Power Failure
05 06
1.4 Battery Safety Datasheet
User Manual User Manual
1.4.2 Safety Datasheet
For detailed information please refer to the provided battery safety datasheet.

CAUTION:
Risk of injury through lifting or dropping the system. The inverter and battery are
heavy. There is risk of injury if the inverter or battery is lifted incorrectly or dropped
during transport or when attaching to or removing from the wall.
Lifting and transporting the inverter and battery must be carried out by more
than 2 people.
WARNING
Do not install the system in any environment of temperature below -10° C or over
50° C and in which humidity is over 9 %.0
Do not touch the system with wet hands.
Do not put any heavy objects on top of the system.
Do not damage the system with sharp objects.
Do not install or operate the system in potentially explosive atmospheres or
areas of high humidity.
Do not mount the inverter and the battery pack in areas containing highly
flammable materials or gases.
If moisture has penetrated the system (e.g. due to a damaged enclosure), do not
install or operate the system.
Do not move the system when it is already connected with battery modules.
Secure the system to prevent tipping with restraining straps in your vehicle.
A certi ed ABC re extinguisher with minimum capacity of 2kg must be carriedfifi
along when transporting.
It is totally prohibited to smoke in the vehicle as well as close to the vehicle when
loading and unloading.
For the exchange of a battery module, please request for new hazardous goods
packaging if needed, pack it and let it be picked up by the suppliers.
In case of contact with electrolyte, rinse the a ected areas immediately withff
water and consult a doctor without delay.
4xM5*12
2xMC4 1xUser Manual 1xCollector
1xCT Connector
BluE-S 5000D/BluE-S 5000D-M1/BluE-S 3680D/BluE-S 3680D-M1
Risk of chemical burns from electrolyte or toxic gases. During standard operation, no
electrolyte shall leak from the battery pack and no toxic gases shall form. Despite
careful construction, if the Battery Pack is damaged or a fault occurs, it is possible that
electrolyte may be leaked or toxic gases formed.
Check the following parts list to ensure it is complete.
Kstar delivers a total system separately on site to client, this consists of:
07 08
The transportation of Kstar BluE-H5/H3 must be made by the manufacturer or
an instructed personal. These instructions shall be recorded and repeated.
1xCT and
com cable
DANGER
Do not touch uninsulated cable ends.
Do not touch the DC conductors.
Do not open the inverter and battery.
Do not wipe the system with damp cloth.
Have the system installed and commissioned by quali ed people with thefi
appropriate skills only.
Prior to performing any work on the inverter or the battery pack, disconnect the
inverter from all voltage sources as described in this document.
Danger to life due to high voltages of the PV array, battery and electric shock. When
exposed to sunlight, the PV array generates dangerous DC voltage which will be
present in the DC conductors and the live components of the inverter. Touching the DC
conductors or the live components can lead to lethal electric shocks. If you disconnect
the DC connectors from the system under load, an electric arc may occur leading to
electric shock and burns.
1.5 General Precautions
1.6 Parts List
User Manual User Manual
2xAC Collector
1x Mounting Panel
2xφ8*60
202011 Ver:1 .0
INSTALLATION,OPERATION &
MAINTENANCEMANUAL
KSTAR BluE-H5/H3
ENERGY STORAGE SYSTEM
NOTE:
Use 1NM torque for M3 screws and 3NM torque for other screws.

12xφ8*60
12xM6 Gasket 1x Battery Communication Cable
4xPower Cable
(2 black, 2 red)
6x M5*12 3x Mounting Panel
16xφ8*60
16x M6 Gasket 1xBattery Communication Cable
6x Power Cable
(3 black, 3 red)
8xM5*12 4xMounting Panel
09 10
BluE-PACK15.3 (includ three pieces BluE-PACK5.1)
BluE-PACK20.4 (includ four pieces BluE-PACK5.1)
8xφ8*60
8xM6 Gasket 1x Battery Communication Cable2xPower Cable(1 black, 1 red)
4xM5*12 2xMounting Panel
BluE-PACK10.2 (includ two pieces BluE-PACK5.1)
4xφ8*60 4xM6 Gasket
2xM5*12
1x Mounting Panel
BluE-PACK5.1
User Manual User Manual

1.7.1 Cable Box Part
1
2
3
4
5
Hybrid Inverter
EMS Display Screen
Cable Box (connected to Inverter)
BluE-PACK5.1 (Battery 1)
BluE-PACK5.1 (Battery 2, if con gured)fi
Object
Figure 4 BluE-H5/H3 Delivery Scope
11 12
1
2
3
5
4
Descripition
1.7 System Appearance
User Manual User Manual
Figure 5 Inverter without Cable Box Covers– Front View
Figure 6 Cable Box Part without Covers – Front View
1
2
3
Battery circuit breaker
DC isolation switch
Output terminal block（BACK UP/ON GRID）
Object Descripition
2
1
3
NOTE:Load break switching device conforms to the requirements AS/NZS 4777.1.

Installation
NOTE:
Please be cautious unpacking the battery, otherwise components could be damaged.
This Manual introduces the basic steps to install and set up Kstar BluE-H5/H3.
02
13
User Manual User Manual
NOTE:the voltage of a circuit which occurs continuously between any two live parts in the
worst-case rated operating condition when used as intended is DVC C
Any product damage or property loss caused by the following conditions, Kstar does not assume
any direct or indirect liability.
Product modi ed, design changed or parts replaced withoutfi authorization;Kstar
Changes, repair attempts and erasing of series number or seals by non technician;Kstar
System design and installation are not in compliance with standards and regulations;
Fail to comply with the local safety regulations (VDE for DE, SAA for AU);
Transport damage (including painting scratch caused by rubbing inside packaging
during shipping). A claim should be made directly to shipping or insurance company
in this case as soon as the container/packaging is unloaded and such damage is identi ed;fi
Fail to follow any/all of the user manual, the installation guide and the maintenance
regulations;
Improper use or misuse of the device;Insu cient ventilation of the device;ffi
The maintenance procedures relating to the product have not been followed to an
acceptable standard;
Force majeure (violent or stormy weather, lightning, overvoltage, re etc.);fi
Damages caused by any external factors.
1.8 Liability Limitation
2.1.1 General
This H5/H3 energy storage system shall be installed in indoor location or outdoor
unconditioned without solar e ect location.ff
When H5/H3 systems are installed in a room,H5/H3 must not be hampered by the
structure of the building, the furnishings and equipment of the room.
The H5/H3 is naturally ventilated. The location should therefore be clean, dry and
adequately ventilated. The mounting location must allow free access to the unit for
installation and maintenance purposes, and the system panels must not be blocked.
The following locations are not allowed for installation:
The H5/H3 shall not be installed :
(a) in restricted locations as de ned for panels in AS / NZS 3000;fi
(b) within 600mm of any heat source, such as hot water unit, gas heater, air conditioning
unit or any other appliance.
(c) within 600mm of any exit;
(d) within 600mm of any window or ventilation opening;
(e) within 900mm of access to 240Vac connections;
(f) within 600mm of side of other device.
2.1.2 Restricted Locations
Habitable rooms;
Ceiling cavities or wall cavities;
On roofs that are not speci cally considered suitable;fi
Access / exit areas or under stairs / access walkways;
Where the freezing point can be reached, such as garages, carports or other places as
well as wet rooms (environmental category 2);
Locations with humidity and condensation over 90%;
Places where salty and humid air can penetrate;
Seismic areas - additional security measures are required;
Sites with altitude below 2000m;
Places with an explosive atmosphere;
Locations with direct sunlight or a large change in the ambient temperature;
Places with ammable materials or gases or an explosive atmosphere.fl
This unit shall only connect to grid as single inverter. Two or more in parallel or three
combination as three-phase, are not allowed. The installation of single phase is 5kVA
maximum.
2.1 Installation Site and Environment
PV1, PV2
1GRID
2
BACKUP
3DRM4
COM
5CT/METER
6
INV
7BAT+,BAT-
8
DVC C DVC C
DVC C DVC A
DVC A DVC A
DVC C DVC C
Description Description
Object Object
DVC class DVC class
Figure 7 Cable Box Part without Covers
2
3
1
78
4
5
6
8
9
RJ45
9DVC C
14