Kuzar PRIME 80 User manual

KUZAR SYSTEMS S.L. V.19/6
English - User Manual
Español - Manual de Usuario
Deutch - Bedienungsanleitung
PRIME 80

2
PRIME 80
DECLARACIÓN DE CONFORMIDAD
KUZAR SYSTEMS, S.L., con C.I.F. B98453319, con domicilio social en: C/ Ciudad de Ferrol
nº8, Pol. Ind. Fuente del Jarro · 46988 Paterna · Valencia · Spain.
declara bajo su única y exclusiva responsabilidad que el producto:
MARCA:
KUZAR
DESCRIPCIÓN: Torre elevadora
MODELO:
PRIME 80
ALTURA MÁXIMA: 3.0 m
CARGA MÁXIMA ADMISIBLE:
80
kg
PESO: 15 kg
Es conforme con los requisitos esenciales de las siguientes Directivas Comunitarias:
2006/42/CE Directiva sobre Seguridad en Máquinas, que deroga a 98/37/CEE Directiva
sobre Seguridad en Máquinas.
Que en su diseño y fabricación han sido tenidos en cuenta tanto en su totalidad como
parcialmente, los aspectos recogidos en las normas armonizadas siguientes:
UNE-UNE-EN 292-1:93 93 “Seguridad de las máquinas. Conceptos básicos, principios
generales para el diseño. Parte 1: Terminología básica, metodología”.
UNE EN 292-2: 93 + A1:96 + A1 ERRATUM: 97 Seguridad de las máquinas. Conceptos
básicos, principios generales para el diseño. Parte 2: Principios y especificaciones
técnicas”.
UNE-EN 287-1: 92 + A1:97 “Cualificación de soldadores. Soldeo por fusión. Parte 1:
Aceros”.
UNE-EN 288-3: 93 + A1:97 + ERRATUM: 94 “Especificación y cualificación de los
procedimientos de soldeo para los materiales metálicos. Parte 3: Cualificación del
procedimiento para el soldeo por arco de aceros”.
habiendo constituido el correspondiente expediente técnico de construcción; y para
que conste a los efectos oportunos emite la presente declaración de conformidad.
En Paterna, a 03 de Mayo de 2019
Firmado: Pedro Zarco Peña

PRIME 80
3
1323K
1322K
2102K
1241K
Tramo 1 (Base) /
Section 1
Tramo 2 / Section 2
A
B
C
Tirante/ Strap
9010K
Cable acero / Steel cable 4500K
Kit pegatinas completo /
Complete sticker kit
2125NK
Palomilla / Knob
1240K
Perl pata /
Leg prole
2101K
Tapón superior pata / Leg top cap
Tapón inferior pata / Leg bottom cap
1063K
8001K
Tornillo / Screw
Arandela / Washer
7001K Tuerca / Nut

PRIME 80
4
1009K
2003K
7002K 8004K
8003K
1003K
8001K
Tornillo / Screw
Arandela / Washer
7001K Tuerca / Nut
A
B
C1064K
8001K
Tornillo / Screw
Arandela / Washer
7001K Tuerca / Nut
1122K
Soporte patas /
Leg support piece
1121K
Contera ajuste /
Adjustment piece
2125K
Palomilla /
Knob
2189LK
Gatillo soporte patas /
Legs support lock
1066K
8015K
Tornillo / Screw
Arandela / Washer
7004K Tuerca / Nut
2101K
Tapón superior pata /
Leg top cap
1065K
8015K
Tornillo / Screw
Arandela / Washer
7004K Tuerca / Nut
4011K
Cabrestante /
Winch

PRIME 80
5
9010K
2111K
Prisionero cable /
Cable clamp
Cable acero /
Steel cable
C
1123K
Soporte tirantes /
Strap support piece
1003K
8001K
Tornillo / Screw
Arandela / Washer
7001K Tuerca / Nut
1002NK
8001K
Tornillo / Screw
Arandela / Washer
7001K Tuerca / Nut
1120K Casquillo / Shell
1241K
Tirante/ Strap

PRIME 80
6
LISTA DE REPUESTOS / SPARE PARTS LIST
Code Description ES Descripción EN
1002NK Tornillo M8x25 DIN 933 M8x25 DIN 933 screw
1003K Tornillo M8x16 DIN 912 M8x16 DIN 912 screw
1009K Tornillo M10x40 DIN 931 M10x40 DIN 931 screw
1063K Tornillo M8x50 DIN 931 M8x50 DIN 931 screw
1064K Tornillo M8x60 DIN 931 M8x60 DIN 931 screw
1065K Tornillo M5x20 DIN 7991 M5x20 DIN 7991 screw
1066K Tornillo M5x25 DIN 7991 M5x25 DIN 7991 screw
1120K Casquillo separador tubo Ø12x1,5/5mm Spacer shell Ø12x1,5/5mm
1121K Contera plástico ajuste soporte patas Plastic adjustment piece for legs support
1122K Soporte aluminio patas PRIME 80 PRIME 80 legs support aluminium piece
1123K Pieza acero soporte tirantes PRIME 80 PRIME 80 straps support piece
1240K Perl acero pata PRIME 80 PRIME 80 Leg prole
1241K Tirante acero pletina 20x5 a 365mm PRIME 80 strap plate
1322K Tramo acero 1 (50x50x1,5 a 1350mm) Section 1 base (50x50x1,5/1350mm)
1323K Tramo acero 2 (40x40x1,5 a 1360mm) Section 2 (40x40x1,5/1360mm)
2003K Polea acero Ø40x15 Ø40x15 Steel pulley
2101K Tapón plástico negro superior pata Leg top cap
2102K Tapón plástico negro inferior pata (suelo) Leg bottom cap
2111K Sujetacable Ø4mm (forma española) Ø4mm steel cable clamp
2125K Palomilla M10x35mm Kuzar M10x35mm Kuzar knob
2125NK Palomilla M10x20mm Kuzar M10x20mm Kuzar knob
2189LK Gatillo hexagonal largo Kuzar Security lock (long type)
4011K Cabrestante 4AFMD Goliath 4AFMD Goliath Winch
4101K Manivela corta cabrestante Alko 450kg Short handle for 450kg Alko Winch
4500K Kit de pegatinas completo PRIME 80 PRIME 80 Complete sticker kit
7001K Tuerca M8 DIN 985 Auto-block nut M8
7002K Tuerca M10 DIN 985 Auto-block nut M10
7004K Tuerca M5 DIN 985 Auto-block nut M5
8001K Arandela M8 DIN 125 M8 DIN 125 washer
8003K Arandela M10 DIN 125 M10 DIN 125 washer
8004K Arandela M12 DIN 125 M12 DIN 125 washer
8015K Arandela M5 DIN 125 M5 DIN 125 washer
9010K Cable acero Ø4mm Long=2,5m Ø4mm x 2,5m steel cable

7
PRIME 80
Operating Instructions - ENGLISH
1 - INTRODUCTION.
Dear user. Thank you purchasing your Kuzar PRIME 80 lifter. We hope you will be very
satised with it.
This manual has been written so that you can understand how to effectively use the lift
and most importantly, so that you can use it safely.
It is important that you fully read the manual and follow the instructions carefully before
using your lift. All Kuzar lifts undergo a very strict quality control process during their
manufacture. So that your lift always works properly please only purchase original Kuzar
parts from an authorized distributor or dealer. The user waives all warranty rights if using
parts other than Kuzar or if the product is manipulated in any way by an unauthorized
third party. When requesting parts, please refer to the diagrams in this manual and quote
the serial number and year of manufacture located on your lifter.
2.- TECHNICAL SPECIFICATIONS.
Kuzar lifter, model PRIME 80 has been designed for vertically lifting lighting, trussing etc
in the Professional sound and light sector. For various Kuzar supports available please
refer to our website www.kuzar.es or catalogue.
2.1 - Max. load: 80 kg (176.4 lb).
2.2 - Min. load: 25 kg (55 lb).
2.3 - Max. height: 3.0 m (9,84’)
2.4 - Folded. height: 1.55 m (5,08’)
2.5 - Transport surface: 0,33x0.29x1.55m (1.08’x0.95’x5.08’).
2.6 - Shipping dimension: 0,32x0.21x1.67m (1.05’x0.69’x5.48’). (Handle removed)
2.7 - Work surface: 1.23 x 1.07 m (4,03’ x 3,51’)
2.8 - Weight: 15 kg (33 lb)
2.9- Winch: 450 kg certied.
2.10 - Cable: Steel DIN 3060. Tensile strength 180 kg/mm2. Anti-torsion & anti-corrosion
4 mm cable diameter.
2.11 - Construction material: Steel proles EN 10305.
2.12 - Two-prole telescopic system operated by steel cable driven by pulleys with metal
protected bearing pads. Adaptor Ø35 mm.
2.13 - Antirust protection priming paint bathed black steel, covered with cured polyester
dust.

8
PRIME 80
Operating Instructions - ENGLISH
3 - SAFETY GUIDELINE.
3.1.- Situate the tower on a solid and at surface.
3.2.- Check that the support system is xed by the security trigger and that the tower is
in a upright position.
3.3.- Check that the tower is locked in its working position with the safety lock.
3.4.- When used outdoors, place the tower on a hard surface and if necessary secure it
against excess wind force via cable braces.
3.5.- Do not use ladders nor lean them against the lifter.
3.6.- Be careful with any cables, prominent objects etc. placed above the tower.
3.7.- Do not stand underneath the load.
3.8.- Do not move the tower when it is elevated or loaded.
3.9.- Before using the tower, check the condition of the cable. This must be free of cuts
and frays. Never use damaged cables.
3.10.- Never dismount the winch handle or any element of the winch under any circum-
stance.
3.11.- Once the tower is set-up in its working position we recommended the winch handle
is locked to avoid anyone interfering with it.
3.12.- The minimum load for a safe operation of the brake is 25 kg. The brake will not
function without this minimum load.
3.13.- Do not grease or lubricate the brake mechanism of the winch.
3.14.- This lift cannot lift human beings.
3.15.- For transportation it is necessary to retract all proles and lock them with the co-
rresponding safety lock.
4.- OPERATION.
4.1.- Place the tower on a at and solid surface where it is going to be used.
4.2.- Unlock the safety lock from the legs support system. Slide the support system
downwards until the lock has reached the required position.
4.3.- Attach the load to the tower using the desired support (the support varies upon the
application), and ensure it is only used to lift loads vertically. The minimum load is 25 kg.
4.4.- Elevation: Extend the tower by turning the winch handle clockwise, lifting the load
to the desired height.

9
PRIME 80
Operating Instructions - ENGLISH
4.5.- Hold: Release the winch handle, it will remain in position by the action of the
winch’s automatic brake.
4.6.- Descent: Turn the winch handle anti-clockwise, until the prole is completely fol-
ded down.
4.7.- Transport: When transporting / carrying the lift it is necessary to fold the tower by
retracting all the proles completely. Then close the sliding support piece and x it with
the safety lock and tightening the knob.
5.- MAINTENANCE.
5.1.- All cables must be checked regularly. Faulty cables must be replaced immediately.
Do not use the lifter with faulty cables as it is potentially very dangerous. Only use DIN
3060 cables, supplied from an authorised dealer.
5.2.- The lifter is delivered ex factory completely greased. Depending on its mechanical
use though, we recommend that the crown wheel of the winch, the pads & bushings of
the drive shaft, the handle thread and the proles of the lift are periodically greased.
ATTENTION:
Do not apply oil or grease to the brake mechanism.
The brake discs have been pre-greased with a special heat and pressure resistant grea-
se. To avoid malfunction to the winch brake, no other products must be used except the
original provided by the company. It is not necessary to grease the brake discs.
5.3.- Your lifter should be inspected at least once a year by a specialized / authorized
service centre.
5.4.- Only original Kuzar spare parts must be used to guarantee the reliability and ope-
rational safety of your lifter. The user shall lose all warranty claims if he uses anything
other than original spare parts or modies this product in any way.
5.5.- In case a spare part is required please indicate the reference number which can be
found in the spare parts list at the back of this manual.

10
PRIME 80
Operating Instructions - ENGLISH
6.- WARRANTY.
All Kuzar lifts come with 2 years warranty. This warranty period is from the date of pur-
chase. Kuzar will repair any defect product caused by either faulty materials or poor
workmanship free of charge within this period as long as the parts are tted by an autho-
rized Kuzar dealer.
Should the product have been manipulated in any way or a repair attempted by an
unauthorized dealer the warranty will be invalid. This warranty does not cover damage
occurred by improper use.
7.- CERTIFICATIONS.
Kuzar reserves the right to make any modication/alteration to the lift without prior noti-
ce. Any modication/alteration would be an innovation, intended to improve the product.