Kverneland FHS 155 Operating manual

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Date: 17-12-2015
Machine type: FHS-Bromex PM –SE 3000 Chopper : 1,55 -1,85 –2,00 -2,30 –2,50 m
Address: Kverneland Group Modena S.p.A.
Strada PonteAlto 74
41123 MODENA
Italy
Receiver: Technical Service
Details: Technical machine information, adjustments and failure finding
Serial number: >serial number MACHOXX105698 ( Produced on December 2015)
Technical Service Manual FHS Chopper 155-185-200-230-250
Released 2 by co_ali 17/12/2015

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CAUTION MESSAGE
IMPORTANT NOTE
-This manual is intended to be an HANDBOOK manual only for service purposes.
-The use and maintenance manuals are primary concerning all the characteristic
data.
-If a inconsistency in data between service manuals and the use and maintenance
manuals is find, MAINTENANCE MANUALS DATA ARE PRIMARY !

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Content
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General data and equipment.
−General data 3
−Working features 5
−Standard equipment and glossary 7
−Working tools 9
−Optional equipment and glossary 10
Getting started
-Connecting chopper to tractor 11
Maintenance and troubleshooting
-Replacing front safety guards 15
-Adjusting skids and roller height 16
-Replacing skid wearing plate 17
-Replacing rotor 18
-Replacing tools 26
-Replacing belts 29
-Belts tensioning 31
-Rear cover 34
-Replacing hydraulic cylinder 35
-Adjusting rake tines 37
Maintenance and troubleshooting (Follow)
−Replacing gearbox 38
−Cleaning 43
-Greasing 44
-Checking oil level 45
Attachment
-Oil and Grease Characteristics 47
-Bolt tightening torque tables 48
-Comer Gearbox Assy instruction 51

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4
General data and equipment
Model FHS
155 FHS 185 FHS 200 FHS 230 FHS 250
Working width (m) 1,55 1,85 2,00 2,30 2,50
Transport width (m) 1,75 2,05 2,20 2,50 2,70
Transport length
(m) 0,95
Transport height
(m) 1,21
Weight (Kg) 475 540 572 630 690
Nr. Universal
Blades 40 48 52 60 64
Nr. Hammer Blades 20 24 26 30 32
Nr. Rock Blades 20 24 26 30 32
Tools spacing (mm) 71 75 75 75 75
Model FHS 155 FHS 185 FHS 200 FHS 230 FHS 250
PTO Input speed (RPM) 540
Power
(Kw)
Input (Kw) 27 32 35 40 45
Maximum
(Kw) 82
Rotor Speed (RPM) 2243
Rotor Shaft diam. (mm) 50
Rotor diam. (mm) 169
Universal Blades cutting
diam. (mm) 452
Universal Blades Tip
speed (m/s) 53,1
Hammer Blades cutting
diam. (mm) 447
Hammer Blades Tip speed
(m/s) 52,4
Rock Blades cutting diam.
(mm) 435
Rock Blades Tip
speed (m/s) 51,3
Model FHS
155 FHS 185 FHS 200 FHS 230 FHS 250
Belts number 5
Belt tensioning Automatic
Offset (mm) 500
Rear Roller
diameter (mm) 160 Standard
Rear Wheels N/A
Skids Standard
Counterknife Standard
Second
Counterknife Optional

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General data and equipment
Landmark Orientation
5

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General data and equipment
6
H
D
Parking position
Overall dimensions:
H= 1,21 m
D= 0,95 m
Road transport
Transport Height:
H=500 mm Minimum
H
-To avoid hits that could damage rear
roller and other parts of the machine,
we suggest to keep the machine at
minimum 500 mm from ground during
the road transport

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General data and equipment
7
Working position:
Lower position
(Universal Blades shown)
Tool Type Universal
Blade Hammer Blade Rock Blade
Cutting
Diameter
Cd (mm) 452 447 435
Cutting
Height
Ch (mm) 40 42,5 48,5
Ch
Ch
Working position :
Intermediate position
(Universal Blades shown)
Tool Type Universal
Blade Hammer Blade Rock Blade
Cutting
Diameter
Cd (mm) 452 447 435
Cutting
Height
Ch (mm) 80 82,5 88,5
Ch
Working position :
Higher Position
(Universal Blades shown)
Tool Type Universal
Blade Hammer Blade Rock Blade
Cutting
Diameter
Cd (mm) 452 447 435
Cutting
Height
Ch (mm) 120 122,5 128,5

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Headstock
Front safety
Guards
Frame
(FHS 185 shown)
Skids
Offset Hydraulic
Cylinder
Hydraulic Hoses
Offset Slide
Guides Parking Stand
Side
Transmission
Cover
General data and equipment
Standard equipment glossary
8

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General data and equipment
Standard equipment glossary
9
Rear cover
Gearbox
Roller
Roller scraper
Drive shaft
guard
Counterknife Kit

10
Universal Blades Rotor
(185 Rotor shown)
General data and equipment
Working tools
10
Hammer Blades Rotor
(185 Rotor shown)
Rock Blades Rotor
(185 Rotor shown)