KYMCO MXU 700i User manual

TABLE OF CONTENTS
TABLE OF CONTENTS..........................................................- 1 -
IMPORTANT NOTICES................................................................I
YOUR ATV CAN BE HAZARDOUS TO OPERATE ....................II
PREFACE...................................................................................III
1. LOCATION OF THE WARNING AND SPECIFICATION
LABELS .......................................................................................1
2. SAFETY INFORMATION..................................................5
3. DESCRIPTION AND MACHINE IDENTIFICATION........11
3.1. IDENTIFICATION NUMBER RECORDS ..11
3.2. KEYS IDENTIFICATION NUMBER...........11
3.3. ENGINE SERIAL NUMBER ......................12
3.4. PARTS LOCATIONS.................................13
4. CONTROL FUNCTIONS.................................................18
4.1. IGNITION SWITCH ...................................18
4.2. INSTRUMENTS AND INDICATOR...........19
4.3. LEFT HANDLEBAR SWITCHES...............30
4.4. ELECTRICAL POWER STEERING ..........33
4.5. RIGHT HANDLEBAR SWITCH.................34
4.6. 2WD/4WD Select Switch...........................34
4.7. TO JUMP START YOUR VEHICLE..........35
4.8. THROTTLE LEVER ..................................36
4.9. SPEED LIMITER.......................................37
4.10. FRONT BRAKE LEVER............................38
4.11. REAR BRAKE LEVER..............................38
4.12. BRAKE PEDAL.........................................38
4.13. PARKING BRAKE.....................................39
4.14. LOCKING STEERING...............................40
4.15. DRIVE SELECT LEVER ...........................41
4.16. FUEL TANK CAP......................................42
4.17. FUEL SYSTEM.........................................42
4.18. SPARK PLUG INSPECTION....................43
4.19. BATTERY INSPECTION...........................43
4.20. SEAT.........................................................44
4.21. FLAG POLE BRACKET............................45
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4.22. TRAILER HITCH .......................................45
4.23. STORAGE COMPARTMENT....................46
4.24. ACCESSORY SOCKET............................47
5. PRE-OPERATION CHECKS ..........................................48
5.1. DRIVE SELECT LEVER............................49
5.2. FRONT AND REAR BRAKES...................53
5.3. FUEL .........................................................54
5.4. DRIVE SHAFT BOOTS.............................55
5.5. ENGINE OIL..............................................56
5.6. REAR GEAR CASE OIL............................57
5.7. FRONT GEAR CASE OIL .........................57
5.8. THROTTLE LEVER...................................58
5.9. FITTINGS AND FASTENERS...................58
5.10. LIGHTS......................................................58
5.11. SWITCHES................................................58
5.12. TIRES........................................................59
5.13. HOW TO MEASURE TIRE PRESSURE...60
5.14. TIRE WEAR LIMIT ....................................61
5.15. COOLANT.................................................61
6. OPERATION...................................................................63
6.1. STARTING A COLD ENGINE...................63
6.2. STARTING A WARM ENGINE .................66
6.3. WARMING UP ..........................................66
6.4. DRIVE SELECT LEVER OPERATION AND
REVERSE DRIVING........................................................66
6.5. ENGINE BREAK-IN ..................................69
6.6. PARKING..................................................70
6.7. ACCESSORIES........................................72
6.8. LOADING (One rider model).....................73
7. RIDING YOUR ATV........................................................75
7.1. GETTING TO KNOW YOUR ATV.............76
7.2. RIDE WITH CARE AND GOOD
JUDGEMENT77
7.3. APPAREL..................................................79
7.4. PRE-OPERATION CHECKS ....................81
7.5. LOADING AND ACCESSORIES ..............83
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7.6. MODIFICATIONS......................................85
7.7. DURING OPERATION..............................86
7.8. EXHAUST SYSTEM..................................88
7.9. PRACTICING ............................................89
7.10. TURNING YOUR ATV...............................90
7.11. CLIMBING UP SLOPE..............................91
7.12. RIDING DOWN SLOPE ............................97
7.13. PARKING ..................................................99
7.14. WHAT TO DO IF... ....................................99
8. PERIODIC MAINTENANCE AND ADJUSTMENT........100
8.1. TOOL KIT/TOOL KIT COMPARTMENT .101
8.2. PERIODIC MAINTENANCE/LUBRICATION
103
8.3. ENGINE OIL............................................106
8.4. REAR GEAR BOX OIL............................113
8.5. FRONT GEAR BOX OIL .........................115
8.6. SPARK PLUG INSPECTION ..................117
8.7. SPARK ARRESTER................................118
8.8. AIR FILTER CLEANING .........................120
8.9. IDLE SPEED INSPECTION....................124
8.10. THROTTLE LEVER ADJUSTMENT.......125
8.11. VALVE CLEARANCE ADJUSTMENT ....126
8.12. FRONT BRAKE PADS............................126
8.13. REAR BRAKE PADS..............................127
8.14. BRAKE FLUID INSPECTION..................127
8.15. COOLING SYSTEM INSPECTION.........129
8.16. ELECTRIC POWER STEERING SYSTEM
(EPS) 131
8.17. Engine overheating .................................132
8.18. WHEEL REMOVAL.................................133
8.19. WHEEL INSTALLATION.........................133
8.20. BATTERY................................................135
8.21. FUSE REPLACEMENT...........................137
8.22. POWER STEERING SYSTEM (EPS).....138
8.23. HEADLIGHT BEAM ADJUSTMENT.......139
8.24. DRIVE SHAFT BOOTS...........................139
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8.25. CABLE INSPECTION AND LUBRICATION
140
8.26. TROUBLESHOOTING ............................141
9. CLEANING AND STORAGE.........................................144
9.1. CLEANING YOUR ATV...........................144
9.2. STORAGE...............................................148
9.3. SPECIFICATIONS...................................150
9.4. NOISE REGULATION.............................154
9.5. MAINTENANCE RECORD......................155
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