KYMCO MX'ER 50 Release note

DRIVER'S MANUAL
KWANG YANG MOTOR CO.,LTD.
MX'er 150/125/50
ON-ROAD

Dear KYMCO Motorcycle Users:
Before the delivery of each new motorcycle,
drained off to ensure the excellent performance and safety of the
motorcycle. Therefore, when first starting a new motorcycle, it is
normal to take 20 30 seconds. The quality of each KYMCO
motorcycle is guaranteed.
the fuel in carburetor is
～
A

Dear Users:
We greatly appreciate your patronage of KYMCO
This Manual describes the correct operating methods, inspection and
maintenance procedures for the KYMCO in details in order
to prolong the service life of motorcycle and provide you with a comfortable
riding.
Please note that the information and illustrations included in this manual may
be different from the motorcycle in case specifications are changed.
To enable you to have a safe and comfortable riding, we recommend you to
read this manual carefully and wish you a happy riding.
Note: 1. The information and specifications stated in this manual are for reference
only and subject to change without notice.
2. When starting the engine, the battery must be installed to facilitate starting
and increase the engine performance.
MX'er 150/125/50
150/125/50
User's
MX'er
B

IMPORTANT NOTICE
This machine is designed and manufactured for ON-ROAD use only. It is illegal and unsafe to
operate this machine on any hills and rough or loose terrain.
This machine complies with all applicable ON-ROAD noise level and spark arrester laws and
regulation in effect at the time of manufacture.
Please check your local riding laws and regulations before operating this machine.
C

WARNING
IMPORTANT MANUAL INFORMATION
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN
SERIOUS INJURY OR DEATH.
Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME! YOUR SAFETY IS
INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death to
the machine operator, a bystander or a person inspecting the machine.
A CAUTION indicates special precautions that be taken to avoid damage to the
machine.
A NOTE provides key information to make procedures easier or clearer.
NOTE:
CAUTION:
D

CONTROL FUNCTIONS...........................13
Main switch.........................................13
Indicator lights....................................14
Handlebar switches.............................16
Throttle lever......................................25
Speed limiter.......................................26
Front brake lever.................................27
Rear brake lever..................................27
Parking brake.....................................28
Drive select lever ...31
Instruments.............................19
Starter kick lever (only MX'er 50).........24
Brakepedal(onlyMX'er150/125)...........28
Locking steering(only MX'er 150/125)...30
(only MX'er 150/125)
Fuel tank cap......................................31
WARNING
Indicates a potential hazard that could result
in serious injury or death.
CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS...........................1
SAFETY INFORMATION.............................4
DESCRIPTION AND MACHINE
IDENTIFICATION.....................................10
E

Fuel cock............................................32
Starter choke (only MX'er 150/125)........33
Seat...................................................33
Front, rear brake and brake pedal...........36
MX'er
150/125)..........................................44
PRE-OPERATION CHECKS......................35
Fuel ...................................................37
Engine and transmission oil .................39
Chain ................................................40
Throttle lever......................................40
Fittings and fasteners..........................40
Lights ................................................40
Switches ............................................40
Battery ..............................................40
Tires ..................................................41
How to measure tire pressure ..............42
Tire wear limit .....................................43
OPERATION............................................44
Starting a cold engine (only
Starting a warm engine (only MX'er
150/125).............................................46
Warming up (only MX'er 150/125)..........46
Starting a cold engine (only MX'er 50)...47
Use the electric starter button (only
MX'er 50)............................................47
Start with the kick lever (only MX'er 50)...48
Drive select lever operation and
reverse driving (only MX'er 150/125)......49
Engine break-in...................................51
Parking ..............................................52
Parking on a slope ..............................53
Accessories and loading......................54
Riding Your ATV .......................................59
Getting to know your ATV .....................60
Ride with care and good judgement........61
Turning your ATV ................................74
Climbing up slope................................76
F

Riding down slope................................81
What to do if .......................................83
What to do ..........................................83
PERIODIC MAINTENANCE AND
ADJUSTMENT.........................................84
2-stroke motor oil (only MX'er 50).........90
MX'er
....................101
Front brake lever free play
adjustment........................................102
Owner's manual and tool kit..................84
Periodic maintenance/Lubrication.........86
Engineoil(onlyMX'er150/125)..............88
Transmission oil..................................92
Spark plug inspection..........................94
Air filter cleaning..................................95
Idle speed adjustment ..........................98
Valve clearance adjustment (only
Throttle lever adjustment....................100
Front and rear brake shoe
inspection.....................
Brake fluid inspection (disk brake) ......101
150/125)....................................99
Rear brake adjustment (only
MX'er 150/125)..................................104
Brake pedal adjustment (only
MX'er 150/125).................................105
Drive chain slack check......................108
Drive chain slack adjustment...............108
Drive chain cleaning and lubrication.....110
Draining the V-belt compartment.........111
Cable inspection and lubrication..........111
Brake lever lubrication.......................112
Knuckle shaft, lower arms and steering
shaft lubrication.................................
Wheel removal.............. ....................113
Wheel installation..............................113
Battery .............................................114
Fuse replacement..............................116
Replacing the headlight bulb...............117
Headlight beam adjustment................118
Troubleshooting ...............................119
Troubleshooting chart........................120
112
G

CLEANING AND STORAGE.....................121
A. Cleaning ......................................121
B. Storage ........................................123
SPECIFICATIONS..................................124
NOISE REGULATION.............................128
MAINTENANCE RECORD.......................129
H

LOCATION OF THE WARNING AND
SPECIFICATION LABELS
1

Read and understand all of the labels on your
machine. They contain important information for safe
and proper operation of your ATV.
Never remove any labels from your ATV. If a label
becomes difficult to read or comes off, a
replacement label is available from your
KYMCO dealer.
．
．：
Never carry passenger
this carrier.
Maximum load 15 Kg (33 lbs)
on
CAUTION
Improper ATV use can result in SEVERE
INJURY or DEATH.
NEVER operate :
Without proper training or instruction.
At speeds too fast for your skills
the conditions.
Do not operate the vehicle after
consuming ALCOHOL OR DRUGS.
ALWAYS :
Use proper riding techniques to avoid
vehicle overturns on hills and rough
terrain and in turns.
For your safety, wear gear to include
helmet gloves and foot protection.
READ OWNER'S MANUAL, FOLLOW
ALL INSTRUCTIONS AND WARNINGS.

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or
Gasoline is flammable shut off engine,
avoid sparks and open flame when refueling.

WARNING
NEVER USE WITH
ALCOHOL OR DRUGS
ALWAYS USE AN
APPROVED HELMET AND
PROTECTIVE GEAR
2

3
IMPROPER TIRE PRESSURE OR OVERLOADING
CAN CAUSE LOSS OF CONTROL.
LOSS OF CONTROL CAN RESULT IN SEVERE
INJURY OR DEATH.
OPERATING TIRE PRESSURE : Set with tires cold
Never set tire pressure below minimum.
Recommended :
FRONT : 30~35 kpa, (0.3~0.35 kgf/cm ), 4.2~5.0 psi
2
REAR : 30~35 kpa, (0.3~0.35 kgf/cm ), 4.2~5.0 psi
2
WARNING
．
．：
Never carry passenger
this carrier.
Maximum load 20 Kg (44 lbs)
on
CAUTION
Operating this ATV if you are under the
age of 16 increases your chance of
severe injury or death.
operate this ATV if you are
under age 16.
NEVER
WARNING
Exceeding vehicle towing
limit could lead to an
Accident. Reduce speed
When towing a trailer.
Read owner's manual for
details.
MAXIMUM TOWING CAPACITY
100kg (220 lbs)
WARNING
(Only MX'er 150/125)

SAFETY INFORMATION
AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles differently from
other vehicles including motorcycles and cars. A collision can occur quickly, even during routine
maneuvers, if you fail to take proper pre-cautions.
SEVERE INJURY OR DEATH can result if you do not follow these instructions:
- A child under 16 years old should never operate an ATV with engine size greater than 90cc.
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Read this manual and all labels carefully and follow the operating procedures described.
Never operate an ATV without proper training or instruction.
Beginners should receive training from a certified instructor. Contact an authorized ATV dealer to
find out about the training courses nearest you.
Always follow the age recommendation:
Never allow a child under age 16 to operate an ATV without adult supervision, and never allow
continued use of an ATV by a child if he or she does not have the abilities to operate it safely.
Never carry a passenger on an ATV.
Take a Training Course.
4

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





Never operate an ATV without wearing an approved motorcycle helmet that fits porperly. You
should also wear eye protection (goggles or face shield), gloves, boots, long-sleeved shirt or
jacket, and long pants.
Never consume alcohol or drugs before or while operating this ATV.
Never operate at speeds too fast for your skills or the conditions. Always go at a speed that is
proper for the terrain, visibility and operating conditions, and your experience.
Never attempt wheel, jump, or other stunt.
Always inspect your ATV each time you use it to make sure it is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in this manual.
Always keep both hands on the handlebars and both feet on the footboards of the ATV during
operation.
Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to
changing terrain conditions when operating the ATV.
5


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


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Never operate on excessively rough, slippery or loose terrain.
Always follow proper procedures for turning as described in this manual. Practice turning at low
speeds before attempting to turn at faster speeds. Do not turn at excessive speed.
Never operate the ATV on hills.
Always follow proper procedures for climbing slopes as described in this manual. Check the
terrain carefully before you start up any slope. Shift your weight forward. Never open the throttle
suddenly. Never go over the top of a slope at high speed.
Always follow proper procedures for going down slopes and for braking on slopes as described in
this manual. Check the terrain carefully before you start down any slope. Shift your weight
backward. Never go down a slope at high speed. Avoid going down slope at an angle that would
cause the vehicle to lean sharply to one side. Go straight down the slope where possible.
Never attempt to turn the ATV around on any slope until you have mastered the turning technique
described in this manual on level ground. Avoid crossing the side of a steep slope if possible.
6

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

Always check for obstacles before operating in a new area. Never attempt to operate over large
obstacles, such as large rocks or fallen trees. Always follow proper procedures when operating
over obstacles as described in this manual.
Always be careful when skidding or sliding. Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth terrain. On extremely slippery surfaces, such as
ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of
control.
Never operate an ATV in fast flowing water or in water deeper than that recommended in this
manual. Remember that wet brakes may have reduced stopping ability. Test your brakes after
leaving water. If necessary, apply them several times to let friction dry out the linings.
Always use the size and type tires specified in this manual. Always maintain proper tire pressure
as described in this manual.
Never modify an ATV through improper installation or use of accessories.
Never exceed the stated load capacity for an ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow instructions in this manual for carrying cargo. Allow
greater distance for braking.
7

WARNING
POTENTIAL HAZARD
WHAT CAN HAPPEN
HOW TO AVOID THE HAZARD
Improper handling of gasoline.
Gasoline can catch fire and you could be
burned.
Always turn off the engine when refueling.
Do not refuel right after the engine has been
running and is still very hot.
Do not spill gasoline on the engine or exhaust
pipe/muffler when refueling.
Never refuel while smoking, or while in the
vicinity of sparks, open flames, or other
sources of ignition such as the pilot lights of
water heaters and clothes dryers.
When transporting the machine in another
vehicle, be sure it is kept upright and that the
fuel cock is in the "OFF" position.
Otherwise, fuel may leak out of the carburetor
or fuel tank.
WHAT CAN HAPPEN
HOW TO AVOID THE HAZARD
Gasoline is poisonous and can cause injuries.
If you should swallow some gasoline or inhale
a lot of gasoline vapor, or get some gasoline in
your eyes, see your doctor immediately.
If gasoline spills on your skin, wash with soap
and water. If gasoline spills on your clothing,
change your clothes.
8

POTENTIAL HAZARD
Starting or running the engine in a closed
area.
WHAT CAN HAPPEN
Exhaust fumes are poisonous and may
cause loss of consciousness and death
within a short time.
HOW TO AVOID THE HAZARD
Always operate your machine in an area
with adequate ventilation.
9
WARNING
ON

DESCRIPTION AND MACHINE IDENTIFICATION
1. Front wheel
2. L. Front turn signal light
3. Headlight
4. Starter button
Hazard switch (Only
MX'er 150/125)
Headlight dimmer
switch
Turn signal switch
Horn button
5. Starter choke (Only
MX'er 150/125)
6. Fuel cock
7. Footboard
8. Rear wheel
9. L. Rear turn signal light
10. Taillight/Stoplight
. Rear turn signal light
Drive select lever (only
MX'er 150/125)
Fuel tank cap
. Front turn signal light
11. R
12. Seat
13.
14.
15. Indicator light
16. R
10
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