KZ Venom User manual

GUIDEBOOKTOENJOYMENTOFYOUR
KZRV. TOYHAULERRECREATIONAL
VEHICLE
VENOM &
SIDEWINDER
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THEPURPOSEOFTHEKZRVOWNER’SMANUALIS
TOPROVIDETHEMOSTCURRENTINFORMATION
AVAILABLECONCERNINGKZRVRECREATIONAL
VEHICLES.OPERATIONAND MINORMAINTENANCE
ISTHEMAIN FOCUSOFTHISBOOK.
MAINTENANCEOFYOURRECREATIONALVEHICLE
ISIMPORTANTTOKEEPINGYOUR COACH IN GOOD
CONDITION. FAILINGTOPROVIDEMAINTENANCE,
AS SUGGESTED, COULD RESULTIN LOSS OF
WARRANTYCOVERAGE.REVIEW THECOPYOF
YOURKZRVTOWABLETRANSFERABLELIMITED
WARRANTY,WHICH HAS BEENSUPPLIEDTOYOU
WITHYOUR WARRANTYREGISTRATIONFORM.
ADDITIONALMANUALSMAYBE SUPPLIEDAND
AVAILABLEBYTHEMANUFACTUREROFTHE
COMPONENTAND/ORAPPLIANCE.SEETHE
INFORMATIONPACKETIN YOUR COACH.
©2017KZRV LITHOU.S.A. 11-2016
ConventionalTravelTrailer TravelTrailerToyHauler
FifthWheel FifthWheelToyHauler
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KZRV
“BUILDING QUALITYANDFUN FOROVER40
YEARS”
Wecongratulate you on yourpurchaseofaKZRV,
recreationalvehicle. You havechosen aqualitybuiltRV
whichshouldprovide youwith manyyearsof camping
memoriesand fun.
The recreationalvehicleyou havepurchased hasbeen
inspected byourtrained inspectorsand fullymeetsourhigh
qualitystandards.
Asthe ownerofanewKZRV,RVyoucan restassured that
wewill do all wecan tokeepyoua“happycamper”.
Naturally,yourselling dealershipis alwayshappytohelp
you with anyquestionsyoumayhaveorserviceyou may
need. And shouldyou needassistancewhen traveling, with
over250 KZRV,dealersnationwide, assistanceisusually
just minutesaway.
KZRV,
0985 N900 W
Shipshewana,IN46565
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TABLEOFCONTENTS
Chapter1 – Introduction to RVOwnership...................................1
SafetyConsiderations.................................................................2
ReportingSafetyDefects......................................................2
SafetyWhen EmergencyStopping.......................................3
AdditionalSafetyConsiderations..........................................3
Extended orColdWeatherUse ..................................................4
Condensation..............................................................................4
Causes…………………………………………………………..4
Solutions………………………………………………………...5
InteriorVentilation…………………………………………………..5
Chapter2 – Service Procedures.....................................................7
BasicServiceProcedures...........................................................7
Dealer... ................................................................................8
Factory…... ...........................................................................8
Parts…..................................................................................8
Owner’sResponsibility.........................................................8
SeasonalSite........................................................................9
TowableLimited Warranty ........................................................10
Chapter3 – Using YourRV...........................................................13
Equipment…..............................................................................13
TowVehicle ........................................................................13
Hitches – Fifth Wheel..........................................................13
Hitch Height Specifications – Fifth Wheel...........................13
Hook-Up (Fifth Wheel)........................................................14
HydraulicComponents…………………………………………….14
FrontLanding Jacks………………………………………………..15
Traveling…................................................................................15
Weights...............................................................................15
Weighing Vehicle (Loaded orUnloaded)............................16
Loading the Trailer—Distribution........................................17
Towing.. ..............................................................................18
Tires…... .............................................................................18
SafetyFirst-BasicTire Maintenance............................19
Understanding Tire Pressure and Load Limits.............20
Tire Size.......................................................................20
Tire Tread.....................................................................20
Tire Balance and WheelAlignment..............................21
Tire Repair....................................................................21
Tire Speed Rating………………………………………...21
VehicleLoad Limits......................................................21
Cargo Capacities..........................................................22
HowOverloading AffectsYourRVand Tires...............22
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Tire SafetyTips............................................................23
HowtoChangea Tire.........................................................23
WheelBearings………………………………………………..24
WheelLugs.........................................................................24
Brakes—Electrical ..............................................................24
BreakawaySwitch ..............................................................25
SettingUp andUsingYourRecreationalVehicle .....................26
VenomControlOperation…………………………………………26
GeneralDetectorInformation……………………………………..28
SafetyDetectors..……………………………………………..28
Fire Extinguisher………………………………………………29
Propane/Carbon Monoxide Detector..................................29
Operation………………………………………………………29
COAlarm….........................................................................30
Propane GasAlarm…………………………………………...30
Malfunction/Service Signal…………………………………...30
What IsCarbon Monoxide?................................................31
Smoke Alarm…...................................................................32
Steps(TwoorThree) ................................................................33
Windows…….............................................................................33
Doors……..................................................................................33
TVAntennas(Standard RoofMount)........................................36
ToyHaulerSeries………………………………………………….36
InteriorCargo Area………………………………………………..37
FuelIn Cargo Area………………………………………………...38
FuelCell…………………………………………………………….39
Generator…………………………………………………………..40
SlideOut Systems....................................................................40
SlideOuts, Main Floor.......................................................41
ManualOverride..…………………………………….....41
BedRoomSlideOut, Schwintec, (In Wall System)...........42
ManualOverride……………………………………...…42
BedRoomSlideOut, FloorMounted……………….……...43
ManualOverride……………………………..…………43
PowerBed……………………………..…………...……………...44
Interior………………………………………………….…………..44
RearCargo Door…………………………………..………………44
RearScreen Door(Optional)………………………..…………...44
Entertainment Components&TV……………………..………...45
ExteriorLadder…………………………………...………………..45
Fireplace (Optional)………………………………..……………...46
UnderFrame Spare Tire Carrier……………...………………….46
Chapter4 – Systems .....................................................................48
Waterand DrainagePlumbing..................................................48
FreshWaterSystem………………………………………………..48
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Tanks……...........................................................................48
LiquidControlCenter-Venom...........................................48
LiquidControlCenter—Sidewinder…………………….…..51
12-Volt Demand Pump ....................................................................53
Faucets…............................................................................53
Bathand Shower................................................................54
FreshWaterLines ..............................................................54
LowPoint Drains………………………………………………54
Drainage (FreshWater)......................................................55
Sanitation System .....................................................................55
Toilets…………………........................................................55
Vents…………....................................................................57
Holding Tanks….................................................................57
DrainingtheTanks..............................................................57
Maintenance forHoldingTanks..........................................58
Heated HoldingTanks……………………….……...……………..58
Winterizing YourRecreationalVehicle......................................58
Flush System…………………………………..……….…………..60
Propane FuelSystem……….....................................................61
Propane Container………...................................................61
Servicing and FillingPropane Containers ..........................62
Installing Propane Containers ............................................63
Regulator………. ................................................................65
HighPressure HoseswithAcme Connectors.....................66
Main SupplyHose – LowPressure ....................................66
Operation…………..............................................................66
Checking forLeaks.............................................................67
Propane Consumption........................................................69
ElectricalSystem………............................................................70
GeneralInformation............................................................70
Changesand Modifications…………………………………..70
120 VoltAC System............................................................70
PowerCord………........................................................70
CircuitBreakers and Distribution Box………………….71
GFCI Protection............................................................73
12 VoltDC System .............................................................74
Converter/LoadCenter………......................................74
AuxiliaryBattery...........................................................75
CircuitBreakers and Fuses..........................................75
ExteriorLightsand Connector(12V)............................77
Porch Lights…………...................................................77
BrakeWiring……..........................................................77
Chapter5 – Appliances………………………………………………78
Safety………………………………………………………………..78
Furnace………………................................................................79
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Thermostat……………………………………………………..79
Operating Instructions.........................................................80
Turn Appliance Off………...................................................80
ExternalVents…………………………………………………81
Ducting…………………………………………………………81
Range and Oven Top BurnerOperation...................................82
Oven andRange Combination...........................................82
Stove Top IgnitionSystem...........................................82
Oven Burner.................................................................83
WaterHeater…………...............................................................85
DSIModels……..................................................................85
Operating Instructions……………………………………85
Turn off WaterHeater…………………………………….86
120 VoltAC Option……………...........................................86
Winterizing YourWaterHeater...........................................86
Refrigerator…………….............................................................87
AbsorptionType……………………………………………….87
Leveling…………… ............................................................87
Venting……………..............................................................87
Moisture Reduction Heater.................................................87
BatteryDrainInformation....................................................88
DoorSeal………… .............................................................88
DoorLatch…………............................................................88
Operation in Transit….........................................................88
Defrosting and Cleaning the RefrigeratorInterior...............89
CompressorHouseType……………………………………..89
MonitorPanel……….. ............................................................. 90
Outside Kitchen(Optional)……………………………………...90
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CHAPTER 1
INTRODUCTIONTO RV OWNERSHIP
Welcometo theworldofrecreationalvehicletravel.The purchase
ofyourKZRVproductallowsyoutoenterthistype ofcamping and
leisuretravel.Yourcoachhasbeendesigned, engineered andbuilt
for;camping, leisuretravel,full timetravel,hunting andfishing trips
and hauling light cargowith “ToyHaulers” asperG.V.W.R.
Thisowner’smanualwaspreparedtoassistyou inunderstanding
the properuseandoperationofvariouscontainment systems,
servicing, and maintenanceofcomponent parts,and explanation of
yourwarrantyprotection. If thisisyourfirstRVtravelcoach, youwill
want to acquaint yourselfwith all aspectsand informationfound in
thismanualplusmanualssupplied bycomponentmanufacturers.
Thesematerialswillreflectthe mostcurrent information available
forthe user.Some componentsanditemsmaynot be inyourcoach
astheymaybe optionson different models.
Keepthisowner’smanualinyourrecreationalvehicleforhandy
reference. Gettoknow yournewvehicleandhowitoperates.You
shouldcarefullyreadand understandtheseinstructions,aswellas
information supplied bythemanufacturers ofseparatelywarranted
products,sincetheycontainimportant operating,safety,and
maintenanceinstructions.Ifyouhavequestionsthat arenot
adequatelyanswered bythis manualorotherbooklets, consultyour
dealer.Ifhecannot satisfactorilyansweryourquestions,hewillcall
ourstaff foradditionalinformation.
Everyefforthasbeen made to provideyouwithasafe, dependable
product. Yourvehiclecomplieswith applicablerequirementsof
FederalMotorVehicleSafetyStandards,StateRegulations,
CanadianStandardsAssociations(CSA)whereapplicable, and
complieswithrequirementsofANSIStandard1192, the nationally
recognized“StandardforRecreationalVehicles – Installation of
Plumbing,Heating and ElectricalSystems.”The Recreational
VehicleIndustryAssociation(RVIA)andCanadianStandards
Association (CSA)periodicallyinspectourproduction linesand
assist usin maintaining strict compliancewith installation and safety
standardsforthosesystems. Yourfollow-up with periodic safety
inspectionsand aprogramof preventivemaintenance is
important forthecontinuation of safeand trouble-free
operation.
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Camping isagreatwaytorelaxand enjoythe outdoors with your
friendsand family.Pleaserememberto tread lightlyon ourbeautiful
landandleaveonlyyourfootprintssothat others mayenjoynature
asmuch asyou did.
SAFETYCONSIDERATIONS
The terms NOTE,CAUTION, WARNING, and DANGER, have
specificmeaningsinthismanualaswellascomponent manuals.
A NOTE providesadditionalinformation tomakeastepor
procedureeasierorclearer.Disregardinga NOTE couldcause
inconvenience, but wouldnot belikelyto causedamage orpersonal
injury.
A CAUTION emphasizesareaswhereequipment damage could
result.Disregardinga CAUTION couldcausepermanent
mechanicaldamage. However, personalinjuryisunlikely.
A WARNING isgiving noticeto userthat potentialinjuriesmay
occurto aperson fromequipment andmechanicalfailure.
Disregarding a WARNING mayresultinseriousphysicalinjuryand
possible loss oflife.
A DANGER alertsownerofareaswheresafetymeasuresMUST
BE STRICTLYADHEREDTO.Disregarding a DANGER could
cause seriousinjuryand possibleloss oflife.
Reporting SafetyDefects
Ifyoubelievethat yourvehiclehasadefectwhichcouldcausea
crashorcouldcauseinjuryordeath, youshould immediatelyinform
the NationalHighwayTrafficSafetyAdministration(NHTSA)in
addition to notifying KZRV.
IfNHTSA inadditionreceivessimilarcomplaints,itmayopenan
investigation, and ifitfindsthat asafetydefectexistsinagroup of
vehicles,itmayorderarecall and remedycampaign. However,
NHTSA cannotbecomeinvolved inindividualproblemsbetween
you,yourdealerorKZRV.
TocontactNHTSA,youmayeithercallthe AutoSafetyHotlinetoll-
free at 1-800-424-9393 orwrite to:
NHTSA
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USDepartment ofTransportation
Washington, DC 20590
You canalsoobtainotherinformation about motorvehiclesafety
fromthe Hotline.
SafetyWhenEmergencyStopping
It iswisetocarryroadflagsand/ortriangularwarning devicesto be
used whennecessary.When pulling off ahighway,useyourfour
wayhazardlightsaswarningflashers,evenifonlytochange
drivers.Pull off the road waycompletelyifat allpossibletochange
flat tiresoranyotheremergencyneeds.
AdditionalSafetyConsiderations
1. Sanitizethe freshwatersupplysystemperiodically(see
sanitizinginstructions).
2. Keepwaterconnection fittingsfromcoming incontactwith the
ground ordrainhose to reduce chanceofcontamination.
3. Enlistservicesofaqualified technician tofixgasorelectrical
appliances.
4. Alwayshaveaserviceablefireextinguisherplaced inan easily
accessiblelocation.
5. Insurethat tiresareingood conditionandproperlyinflated.
Watchtireinflationclosely.Under-inflatedtireswilloverheat.
Overheatedtiresareapotentialhazardastheymaythrow
rubberandcauseablow-out.Checkthetirepressurebefore
each tripwhile the tiresarecold.
6. Checkand tighten the wheellugsregularly(every50 miles
when newuntil 200 milesarereached andthencheck the lugs
every500 miles).
7. Check the brakesinasafearea – not whiletraveling aon busy
highway.
8. Alwaysblockthe trailerwheelssolidlybeforeunhitching.
9. Before leaving a camp areawitha trailerintow,insure:
a. The safetypinorlocking leverisseated.
b. The breakawaywire isattached tothetowvehicle.
c. Alljacksare raised so that theycannot touch the ground.
d. The 110-voltelectricalcordisproperlystored.
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e. The safetychainsare connected.
f. Allinteriorlightsare off.
10. Observe and obeythe warning labelsattachedto yourvehicle
concerning propane, water,electricityand loading.
11. Extinguish all campfiresbefore leavingyourcampsite.
EXTENDED OR COLD WEATHER USE
YourKZrecreationalvehiclehasbeenbuiltforenjoymentina
recreationalmanner.Thisrecreationalvehicleisnot intended to be
used asfull-time living quarters.
1. For winteruseinfreezing conditions,moreprotectionmaybe
required.Useskirtingand/orinsulationbelowfloorlevelto
provide additionalprotection.
2. Remember,waterfreezesat 32oFahrenheitwhetherfreshor
drainage.Propercaremustbe used to protectanysystemat
32o Forlower.Localrecreationalvehicledealers and
campground personnelmaybeableto adviseyouonneeded
protection.
3. Energyrequirements,suchaspropaneandelectricalsupplies
mustbe adequate.Protectyourpropaneregulatorfrom freeze
-ups.
4. Duringcoldweatheryouwillexperiencemorecondensation
than normal.Using ventilationoradehumidifiermaybe
needed.
CONDENSATION
Where it comesfrom, what causesit, and varioussolutions.
Causes:
A. It occurs when warmmoist aircontactsacold surface, such as
raintouchingatent awningfabricwith peoplebreathingwarm
moist airagainst it frominside due to normalbreathing.
B. When cooking foodortaking ashower,warmmoistair
circulatesthruout coachattaching itselfto coolersurfaces,
forming beadsand running downwallorwindow
C. Normalbreathingwillemitapproximately1/2pint ofmoisture
into the airperperson, perday.The moreoccupantsthe
greaterquantityofcondensationyou mayfind.
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Solutions:
1. When taking ashower,open bathroofventapproximately½
inch allowing warmmoist airto escape.
2. Use the powervent overrange whencooking.
3. If condensationisfound incabinet orclosets, open doorslightly
to equalize temperature and provideventilation.
4. Opening windowsand roofvents,whenpossible,allowing
warmmoistairto escape isthebestwaytoreduce
condensation.
5. Underextremeconditions,you mayneedtouseadehumidifier
to remove moist airconditions.
Uncontrolled condensationcan causedampness,mildew,etc.,
insideyourrecreationalvehicle.Besuretomakestrongeffortsto
controlcondensation.
InteriorVentilation
Anewcoachalwayshasapeculiararomainitdue to allthe
componentsused to buildit, such aspaneling,plywood, carpetand
fabrics.
Continuousliving inyourrecreational vehicle couldcauseaccelerated
wearto components above recreational use.
CAUTION
!
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Allowingfreshairtomoveandcirculate throughoutanew
recreationalvehicleitisveryvaluable forseveralreasons.
1.Componentsuse to build RV’salwayshave a “new”smell to them,
possiblyirritating arespiratorysystemofthe human bodyon warm
days.
2.Fresh airisalwaysgood forthe human bodyunless allergiesare a
factor.
Numerouswaysareprovided toexchange airin coaches.
1.Open windowson none rainydays,allowing airexchangebetween
inside andoutside.
2.Powerhood vent above cooking stovewillsend heat and food
smellsoutside.
3.Roofvents; Numeroustypes:
A. Standardairflowusing gravityflow method.
B. Power(12vor110v)ventswillmove airfaster.
C. Hi-Volume powervents,operation on12 volt
powercan exchange airincoach inseveral
minutes, ifwindowsareopen accordingly,iffan
isinthe rearopen window(s) in front.
Different brands/modelshavedifferent featuressuch as, remote
control, rainsensor, speedson controlswitch, etc.
Read carefullythe operating instructionsasprovided with the
manufacturerasplaced inyourcoach.
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CHAPTER 2
SERVICE PROCEDURES
BASIC SERVICEPROCEDURES
KZRVhasastronginterestinmaintainingtop qualitycustomer
relationswithowners.Byproducing high qualityproducts,wewant
to assureourcustomers ofoursupportwithpartsand service
availability.Ourdealernetworkisthe first choicetoserveand supply
yourneedsforyourrecreationalvehicle. Ourauthorizeddealers will
pleasantlyassistinproviding servicemaintenanceneedsplusparts,
options, and information concerningyourrecreationalvehicle.
Shouldyouexperienceaproblemwith serviceavailability,please
followthe stepsintheorderlisted below.
1. Contactyourselling dealer’sservicedepartment foran
appointment. Describeto the bestofyourknowledge the nature
ofthe problem.Pleasekeep appointmentsto establishagood,
workable relationship.
2. Contacttheownerorgeneralmanagerofthedealershipshould
the initialattempt fail with the service department.
3. Contact: CustomerRelationsDepartment
KZRV
0985N 900 W
Shipshewana, IN 46565
Phone: (866)472-5460
Hours: (8am-5pmE.S.T.)
E-mail: kz@kz-rv.com
Website: http://www.kz-rv.com
Givealltheaboveinformationasrequestedalongwiththe
serialnumberofthe coachinquestion. We willmake every
attempt to resolve yourproblem.
Pleasebearinmindthat mostproblemsarisefrom
misunderstandingsconcerningwarrantycoverageand service. In
mostinstances,youwillbereferred to the dealerleveland your
concernswill be resolved with the dealer’sfacilitiesand personnel.
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Dealer
Yourauthorized KZRVdealerhasperformed aPDI(pre-delivery
inspection)onyourrecreationalvehicle. Sinceyourdealeris
authorizedtosellKZRVproducts,heisalsothereto supplyparts,
optionalequipment,and provideservicerepairs,warrantyor
otherwise asneeded.
Firstchoiceforwarrantyrepairs isyourselling dealer.Otherdealers
can be used, however, priorapprovalisrequired.
Somerecreationalvehicledealers maybe authorized service
centers forcertainmanufacturers ofproductswarranted separately,
suchasappliances.Checkwithyourdealerbeforecontacting
anyoneelsetoreducedelays.Ifthedealerisnotan authorized
servicecenterforthe productinquestion, hecan assistyou in
obtaining authorized service.
Factory
Servicerepairs can be performed at the manufacturing facilityat
Shipshewana,Indiana. ShouldyourKZRVproductbe inneed of
majorrepairs andyourdealerrecommendsfactoryrepairs,please
followthe stepslisted belowforsuchwork.
1. Yourdealer must makean appointment withservicepersonnel
at the factoryPRIOR toyourarrival.
2. Anyfreight costs,arethe responsibilityofthe owneraslisted in
the warrantycoverage schedule.
Parts
Stocking ofpartsvariesfromdealerto dealer.Anyauthorized dealer
can orderanyrequiredpartto beshippedto theirdealership. All
partsare obtained throughauthorized KZRVdealers only.
Owner’s Responsibility
When owningandusing arecreationalvehicle, itis important to
performregularandnormalmaintenancetoprevent undesired
deterioration ofyourcoach.Thisshouldbe donetwo timesperyear,
spring and fall.Weatherelementsplayan important functionon
sealantsand othercomponentsrequiring normalmaintenance.
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Asan ownerandoperator,itisyourresponsibilityandobligation to
inspectandreturnyourcoachtoanauthorizeddealerforrepairs as
required. Yourauthorizedsellingdealerisalwaysyourfirstchoice
andhecertainlyhascontinuedinterestinyoursatisfaction.Asyour
manufacturer,werecommend that inspectionandservicebe
performed byyourselling dealership.
Ifyou aretraveling andareunabletolocateanauthorizedKZRV
dealer,oran authorized dealerforthe component needing service,
pleasecall ourcustomerserviceofficeat (866)472-5460. Serviceat
anon-authorized dealerMUSThavepriorauthorization. Youmay
be asked to returncertainmechanicalparts,replacedbefore
reimbursement consideration ismade. Unauthorizedorimproper
repairs mayvoidthe warrantyofthat component.Alwayskeep your
owner’smanualalongwithacopyofyourwarrantyregistrationwith
you when traveling.
Season Site
When placingyouruniton acampsite inthespringand returningit
in the fallto yourhome, it’sclassed asa “seasonalsite.”
Performing repairworkon suchasite isnot recommended for
numerousreasons;available parts, tools,space, weatherconditions,
etc.
Anyservicerepairs whichrequireaservicetechnicianalsorequire
the unitto betaken toaservicefacility,preferablyyourselling
dealer.
Warrantycoverage doesnot include triporservicecall costsfor
such a trip. It istheowners responsibilitytoprovide forsuch costs.
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CHAPTER 3
USING YOUR RV
In thischapteryouwill findthree areasof usefulinformationto assist
you with correct equipment, traveling,and finally,actually using
yourrecreational vehicle.
EQUIPMENT
TowVehicle
Beginyourcamping experiencesbyobtainingatowvehiclewhich
willadequatelytransportyourrecreationalvehicleto and fromyour
chosen destinations.Yourmostimportant measuring toolisthe
GVWR, Gross VehicleWeight Rating, tocross matchthe capability
of yourselected towvehicle.
MostTruckManufacturersprovide trailertowing guidesfortheir
products.Askyourlocalautomotivedealerforacopyorcallthe
factory’sdirectlinesforinformation. Manytowvehicles,including
mini-vans,havespecialtowingpackage optionsavailableforsmall
traveltrailers.Towvehicleswith long wheelbasesperformbetter
than thosewith shortwheelbases.
Asecond factorisGCWR,Gross Combined Weight Rating, which
refers to the totalweightof the towvehicleand anyvehicleintowas
a“combined”weight. Thisinformation, suppliedbythe towvehicle
manufacturer,isrelated to the capabilityandcapacityofthe tow
vehicle.
The condition ofthe suspension inyourtowvehicleisalsoan
important factor.Makesureyourtowvehicleisingood operating
conditionandfollowthefactoryrecommendedmaintenance
guidelines.
Hitches – Fifth Wheel
The besttypeofhitchisone thatisbolted thruthefloorandhas
bracketsto attach tomain framememberson truck.
Beforeinstalling yourhitchbeawareoftheclearanceneeded
between the truckcab and centerof hitchpin. Thisisveryimportant
on short cab trucks.
HitchHeight Specifications – Fifth Wheel
Thereisno recommended hitchheight forfifth wheels.The pinbox
isadjustableat twoinchintervalsforvarianceintrucksand their
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1
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