LEAB 012-00022GF User manual

LEAB Automotive GmbH
Thorshammer 6
DE-24866 Busdorf
User manual
Version: V 2.0
Issue date: 16.09.2019
Lithium-Ion Battery
12 V-100 Ah, 24 V-100 Ah
With integrated battery management system
User manual

Installation instructions About this Manual
Page 1 of 18
Table of Contents
1About this Manual ............................................................................1
2General Safety...................................................................................2
3Technical Specifications ....................................................................3
4Package Contents..............................................................................5
5About the battery .............................................................................6
6Mounting ..........................................................................................8
7Installation ........................................................................................9
8Normal operation ...........................................................................16
9Error code display ...........................................................................17
10 Maintenance...................................................................................18
11 Disposal...........................................................................................18
12 EU Declaration of Conformity .........................................................18
1About this Manual
Read this manual carefully and keep it in a safe place. This manual is
intended for professionals in the automotive electrical field.
Throughout the manual, you will be alerted to warnings and safety notices
about potential hazards associated with handling the device. The colours
and signal words indicate the severity of the hazard:

Installation instructions General Safety
Page 2 of 18
Signal word
Meaning
DANGER
Warns of imminent danger resulting in death or
serious injury.
WARNING
Warns of a potentially dangerous situation that can
result in death or serious injury.
CAUTION
Warns of a potentially dangerous situation that can
result in moderate or minor injuries.
NOTICE
Warns of a potentially dangerous situation that can
result in material and environmental damage.
In this manual you will find the following symbols:
Shows you useful tips and information about the device.
Indicates a mandatory requirement for the following
instruction.
Shows the result of an instruction.
2General Safety
This manual supports safe handling of the batteries. Use the batteries solely
in accordance with its intended use:
Lithium-ion batteries are power sources with a particularly high energy
density in a closed metal housing.
Any modifications to the device or its components are prohibited and do
not conform to its intended use.
Lithium batteries are classified as hazardous to UN3480 Class 9. It is
essential to observe the relevant national and international standards and
guidelines as well as the instructions and notes in this manual during
installation.

Installation instructions Technical Specifications
Page 3 of 18
Observe the following safety instructions:
Check the battery for transport damage before installation.
Do not open battery housings, cells, or other system components.
Do not connect the lithium-ion battery in series.
Danger from damaged, frozen or deformed batteries: Before charging,
make sure that the battery is undamaged and the electrolyte is not
frozen.
Fully charge the lithium-ion battery before use.
Only charge batteries in well-ventilated rooms and away from ignition
sources.
Fully charge the lithium-ion battery every 6 months at the latest.
3Technical Specifications
Battery type
12 V / 100 Ah
24 V / 100 Ah
Part number
012-00022GF
012-00024GF
Available capacity
80 Ah
80 Ah
Rated voltage
12 V
24 V
Lower operating voltage
9.2 V
18.4 V
Charge voltage
15 V
30 V
Min. cell voltage
2.3 V
Max. cell voltage
4.2 V
Continuous discharge
current
100 A
Max. pulse discharge
current
10 min.
200 A (temperature controlled)
5 s.
>500 A
10 µs
>1000 A
Continuous charge
current
100 A
Rated charge and
discharge current
50 A
Cycle life
80 % DOD
>3000
Cycle life
70 % DOD
>5000

Installation instructions Technical Specifications
Page 4 of 18
Battery type
12 V / 100 Ah
24 V / 100 Ah
Part number
012-00022GF
012-00024GF
Rated temperature
-40 °C … 50°C
Cooling
Controlled fan
Inputs
3
Outputs
2
Communication
CAN (SAEJ1939) –CP Single Wire
Parallel connection
1 …20
Internal consumption per
month (sleep mode)
<3 %
Internal consumption
350 mA
180 mA
Internal consumption
(Sleep mode)
< 2 mA
IP rating
IP20
Connection
Screws, M8
Weight
16.52 kg
31.22 kg
Dimension (L x W x H)
302 mm x 192 mm x
274 mm
558 mm x 192 mm x
274 mm
Parallel connection / CAN bus connection parameters
Pin
Signal
Parameter
Value
1
CAN
WakeUp
Output voltage
Battery voltage
Output impedance
10 kΩ
Maximum input voltage
60 V
Trigger voltage (high/low)
3.5 V
Input impedance
4.7 MΩ
2
CAN GND
Maximum current
250 mA
Rated fuse size
300 mA (thermal)
3
CAN High
Connection speed
125 kbps
Connection protocol
>MΩ
Output impedance
SAE J1939-11
4
CAN Low
Connection speed
125 kbps
Connection protocol
>MΩ
Output impedance
SAE J1939-11

Installation instructions Package Contents
Page 5 of 18
Signal contact parameters
Pin
Parameter
Value
Output 1
Output 2
Maximum drain voltage
45 V
Maximum current
300 mA
Rated fuse size
300 mA (thermal)
Design
Open collector
Input 1
Input 2
Maximum input voltage
45 V
Input voltage level (High/Low)
TTL range
Input impedance
4.7 MΩ
Input 3
Maximum input voltage
45 V
Input voltage level (High/Low)
3.8 V
Input impedance (at +5 VDC)
2 MΩ
SW DATA
Connection speed
9600 Baud
Output impedance (at +12 VDC)
1 kΩ
Rated fuse size
300 mA (thermal)
SW GND
Maximum current
300 mA
Rated fuse size
300 mA (thermal)
GND
Maximum current
300 mA
Rated fuse size
300 mA (thermal)
4Package Contents
Package Contents
No.
User manual
1
CAN communication cable
1
Lithium-ion battery
1
M8 spacer (plastic)
1
M8 screw
1
M8 snap ring
1
M8 washer
1
Phoenix connector, 3 pin
1
Phoenix connector, 5 pin
1
Fuse (CF8, 150 A)
1

Installation instructions About the battery
Page 6 of 18
5About the battery
Front of lithium ion battery
No.
Part Name
1
Positive terminal
2
Negative terminal
3
DIP switch
4
Status indicator (for more information see page 7)
5
Status contacts (for more information see page 7)
6
CAN bus sockets (RJ10)







Installation instructions About the battery
Page 7 of 18
Detail view of status indicator and signal contacts
Status indicator (left)
Signal contacts (right)
LED
Indicator
Status
Power (blue)
Steady light
Device on
Flashing
Charging
Failure (red)
See page 17
100% (green)
Steady light
> 90 %
Flashing
80 % …90 %
80 % (green)
Steady light
> 70 %
Flashing
60 % …70 %
60 % (green)
Steady light
> 50 %
Flashing
40 % …50 %
40 % (green)
Steady light
> 30 %
Flashing
20 % …30 %
20 % (red)
Steady light
> 10 %
Flashing
0 % …10 %
Signal contact
Description
Output 1
External alarm controller (active at <10% SOC)
Output 2
Protection against overload by an external charger
(active at > 4.1 V cell voltage)
Input 1
Wake-up signal for vehicle ignition
(active operating voltage, D+ signal)
Input 2
Wake-up signal for remote control signal
(active operating voltage)
Input 3
Wake-up signal for 230 V network (active at low range)
ground. Do not apply 230 V AC voltage.
SW data
Communication port for external device
SW GND
Communication port to ground
GND
Ground connection

Installation instructions Mounting
Page 8 of 18
6Mounting
To mount the lithium-ion battery, perform the following step:
Use screws to secure the device to the 4 holes on the underside of the
battery (5 mm Ø).
The device is mounted.
Choose a cool, dry and well-ventilated mounting site.
Always mount the lithium-ion battery upright or lying on its
side, never upside down.
Make sure the air circulation is unobstructed at the radiator.
12 V /100 Ah
24 V /100 Ah

Installation instructions Installation
Page 9 of 18
7Installation
The lithium-ion battery can be used in a variety of ways. This chapter
describes the most common installations.
Single operation with APP power supply
To connect the lithium-ion battery in single operation to 12V or
24 V consumers, you need a suitable power pack. LEAB recommends an
APP series power pack. To connect the APP and the
12 V or 24 V consumers, perform the following steps:
For installation you need an installation relay. LEAB
recommends the Eltako R12-110-230V relay
(part no.: 9905043791).
Before installing, make sure that the power pack is turned
off.
The wiring diagram shows the lithium-ion battery connected to a
power pack.