Lenze EPM Programmer EEPM1RA User manual

EPM Programmer EEPM1RA
COPY
105
76
155
4
EP01E
epm001
EN Operating Instructions
- en

© 2004 Lenze gmbH & C0 KG
No part of this documentation may be copied or made available to third parties without the explicit written approval
of Lenze GmbH & Co KG.
All information given in this documentation has been carefully selected and tested for compliance with the hardware
and software described. Nevertheless, discrepancies cannot be ruled out. We do not accept any responsibility nor
liability for damages that may occur. Any necessary corrections will be implemented in subsequent editions.

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Contents
1 Prefaceandgeneralinformation....................................................2
1.1 AbouttheseOperatingInstructions.......................................................................2
1.2 Terminologyused..................................................................................................2
1.3 EPMTechnologyandOperation............................................................................3
1.4 PictographsusedintheseOperatingInstructions................................................3
1.5 Scopeofdelivery...................................................................................................3
2 Technicaldata..................................................................................4
2.1 Generaldataandapplicationconditions..............................................................4
2.2 ElectricalData........................................................................................................4
2.3 Dimensions............................................................................................................5
3 Commissioning................................................................................6
3.1 BatteryOperation...................................................................................................6
3.2 ChangingBatteries................................................................................................6
3.3 Operationwithexternalpowersupply...................................................................7
4 Operation..........................................................................................8
4.1 Overviewofoperatingelements............................................................................8
4.2 KeyFunctions........................................................................................................8
4.3 Switchon/offEPMProgrammer.............................................................................9
4.4 SelectLanguage..................................................................................................10
4.5 Switchon/offdisplaybackgroundillumination....................................................10
4.6 MenuOverview....................................................................................................11
4.7 CopyfromoneEPMtoanotherEPM...................................................................12
4.8 CopyalestoredintheProgrammertoanEPM................................................13
4.9 EdittheEPM........................................................................................................14
4.10 EditalestoredintheProgrammer....................................................................15
4.11 Createanewle..................................................................................................16
4.12 DeletealestoredintheProgrammer................................................................17
4.13 ChangeEPMProgrammerInternalConguration...............................................17
4.14 Contrastsetting....................................................................................................18
4.15 Displaystatusmessages.....................................................................................18
4.16 Enter/changepassword.......................................................................................19
5 Troubleshooting.............................................................................20
5.1 Errormessages....................................................................................................20

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Preface and general information
1 Preface and general information
The EEPM1RA EPM programmer enables you to easily duplicate and archive the memory and configuration of inverter
drives and servo controllers that utilize the EPM feature.
The EEPM1RA EPM programmer enables you to:
• copy the contents of one EPM to another EPM,
• read out contents of EPMs and save them to a PC or the EPM programmer as files,
• edit files stored in the EPM programmer,
• store edited files under another file name and create new files,
• copy files stored in the EPM programmer into EPMs.
1.1 About these Operating Instructions
This documentation applies to the EPM Programmer as of version:
Type: EEPM1RA
For detailed nformation refer
to instruction manual EP01x
EEMP1RA 1A 10
Made in USA
EPM Programmer
L
LISTED
ND
CONT EQ
5D81
xxxxx xx xx
6VDC 150mA min
Power Supp y
(FRIWO 7207/06 15 0791 MPP15)
A B C
epm010
AType EEPM1RA
BHardware version 1A
CSoftware version 10
• These Operating Instructions are designed to ensure safe and trouble-free working with the EEPM1RA EPM
programmer.
• Before you start working with the EEPM1RA EPM programmer, please read the Operating Instructions carefully and
follow the notes.
• These Operating Instructions must always be kept as a complete legible document.
1.2 Terminology used
Term Meaning in this document
Drive controller Lenze - AC Tech submicro frequency inverter
Servo controller Lenze - AC Tech SimpleServo, PositionServo

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Preface and general information
1.3 EPM Technology and Operation
The EPM uses EEPROM technology housed in a removable plastic
casing for protection and ruggedness. A removable memory
structure, as provided by an EPM include:
• Programming a drive without power.
• Easily duplicate proven programs using the EPM Programmer.
• Reduce down-time and troubleshooting.
The EPM feature is included with several Lenze and AC Tech inverter
drive controllers and in the new SimpleServo products. Operation and
some functionality differ between the Drive and Servo product lines.
epm011
Drive Controllers EPM Color: Blue
EPM files can be stored in EPM Programmer
Servo Controllers EPM Color: Blue (Model 94)
EPM files cannot be stored in EPM Programmer
OEM Defaults
The EPM, when used in Inverter Drive Controllers, actually contains two sets of drive parameters. The USER memory is
the memory the drive typically uses for operation and is actually the drives operating memory that can be accessed and
changed from the front of the drive, a remote keypad or serial communications. The OEM Default values can only be written
by the EPM Programmer and cannot be altered through normal drive operation or programming. This provides a benefit
in that an OEM using the EPM Programmer to quickly copy the drive configuration, actually ships the drive with their own
“Factory Defaults”.
Lenze Servo Controllers are programmed using MotionView94 Software via serial link with a PC. Field reprogramming from the
front of the controller is not possible. As such, resetting to OEM defaults is impossible and this second memory set is not used.
1.4 Pictographs used in these Operating Instructions
Pictograph used Signal words
Stop! Warns of possible malfunctions of the EPM Programmer due to
electrostatic discharge (ESD)
Tip! Designates a general and useful note. If observed, it will make using the
EPM Programmer easier.
1.5 Scope of delivery
Scope of delivery Important
• 1 EEPM1RA EPM programmer with 4 batteries (already
installed)
•1 Operating Instructions
After receipt of the delivery, check immediately whether
the items delivered match the accompanying papers.
Lenze does not accept any liability for deficiencies claimed
subsequently.
Claim
•visible transport damage immediately to the forwarder.
• visible deficiencies / incompleteness immediately to
your Lenze representative.

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Technical data
2 Technical data
2.1 General data and application conditions
Field Values
Type of Protection IP20
Permissible temperature ratings Operation 0 … +50 °C
Transport -20 … +60 °C
Storage -20 … +60 °C
Humidity <85 %, without condensation
Weight 1.3 kg with batteries
Applied Standards Noise emission to EN 50081-2: 1993
Noise immunity to EN 61000-6-2 : 1999
Approvals UL 508C Underwriters Laboratories
Power Conversion Equipment
Conformity CE EMC Directive (89/336/CEE)
2.2 Electrical Data
Field Values
DC Voltage Supply + 6 VDC, min. 150 mA
Internal Batteries 4 mono-cells (type D), 1.5 VDC each
External power supply unit + 6 VDC, 300 mA
Display Type LCD
Display format Text
Lines x characters 1 x 16
Contrast setting Via menu
Memory Data Memory up to 120 parameter files for inverter
drive controllers
Serial Interface DB9 Connector RS232

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Technical data
2.3 Dimensions
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105
76
155
4
epm001
Dimensions in mm

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Commissioning
3 Commissioning
3.1 Battery Operation
The EPM programmer is immediately ready for operation. It is delivered with 4 batteries
(1.5 V mono-cells).
3.2 Changing Batteries
For battery operation you need four mono-cell (D size) with 1.5V each. In order to access the battery compartment, you
must open the housing of the EPM programmer.
epm007
Open the battery compartment of the EPM programmer
1. Remove the 5 screws on the bottom of the EPM programmer
2. Remove the EPM Programmer base plate carefully.
epm004
Insert the batteries into the battery compartment
1. Insert the batteries into the battery compartment as shown in figure above.
- Pay attention to the correct polarity of the batteries!
2. Replace the base plate carefully and secure the housing with the 5 screws.

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Commissioning
3.3 Operation with external power supply
Stop!
• Avoid electrostatic discharges (ESD) at the connector for the voltage supply. EPM programmer malfunction
may occur.
• Take appropriate measures to avoid electrostatic conditions.
• Occasionally occurring malfunctions can normally be remedied by switching the EPM Programmer off and then
on again.
It is also possible to operate the EPM programmer with an external power supply.
Power supply output data:
• Output voltage: 6 VDC, stabilized
• Output current: 300 mA
Power supply connector plug details
For connections to the EPM programmer the power supply
unit requires an extra-low voltage plug with the following
dimensions: 2.1 × 5.5 × 9.5 mm.
Connect the power supply unit
A
Type EEPM1RA
For deta led nformation refer
to nstruction manual EP01x
EEMP1RA 1A 10
Made in USA
EPM Programmer
L
L STED
IND
CONT EQ
5D81
xxxxx xx xx
6VDC 150mA min
Power Supply
FRIWO 7207 06 15 0791 MPP15)
epm006
Plug the extra-low voltage plug of the power supply into the Aconnector at the back of the EPM Programmer
+6 VDC
–
epm005

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Operation
4 Operation
4.1 Overview of operating elements
epm001
COPY
Display
MASTER PORT
Plug-in-station for EPM from which the data is to be read.
EPM Port
Plug-in-station for EPM memory chip on which the data is to
be written.
Operator Keypad
4.2 Key Functions
Key Level Function
ON
Switch on EPM programmer
OFF
Switch off EPM programmer
MENU
Menu level: Select menu, quit submenu
Parameter level: Return to the main menu without saving changes
ENTER
Menu level: Select submenu, execute menu command
Parameter level: Select parameter to enter a value, accept a value entered
Menu level: Select submenu/file
Parameter level: Enter a higher value
Menu level: Select submenu/file
Parameter level: Enter a lower value
BACK
LIGHT
Switch on/off background illumination for the display
COPY
TO EPM
Copy data to EPM PORT

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Operation
4.3 Switch on/off EPM Programmer
Switch-onwithunprotectedaccess(withoutpassword)
Press The display shows... Explanation
1.
ON
EPM PROGRAMMER
2. INTERN CFG 400 Shows the parameter version that the EPM
programmer is configured with (e.g. 400).
3. MASTER CFG 400 Shows the parameter version of the EPM (e.g. 400)
plugged into the MASTER PORT.
4.
MSTFILE#DEFAULTS
Shows the name of the parameter file (e.g.
DEFAULTS) stored in the EPM plugged into the
MASTER PORT.
MASTER MISSING! This message is displayed, if no EPM is plugged
into the MASTER PORT.
Switch-onwithprotectedaccess(withpassword)
Steps 1…4 as above ( Section 4.16, Enter/change password)
Press The display shows... Explanation
5. PASSWORD?? 0000The cursor is blinking in the display on the right.
Enter the password using the buttons.
6.
ENTER
PASSWORD?? xxxx If you do not enter a password, you have restricted
access to the main menus after confirmation (only
the menus CONTRAST, DISPLAY, and MASTER –>
EPM are available).
If you enter a wrong password, WRONG
PASSWORD will be displayed. If you press the
MENU key, you abort the process and get the
restricted access to the main menus.
Tip!
• After the initialization, the main menu shown last is automatically called up.
• If you lose or forget your password, please contact your Lenze representative.
Switch-off
Press The display shows... Explanation
1.
OFF
SHUTDOWN.. 5SEC The shutdown process takes 5 seconds.
If you press any key within these 5 seconds, the
shutdown process is aborted
Tip!
• The EPM programmer automatically turns off after 5 minutes, if no operation takes place during this time.

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Operation
4.4 Select Language
You can choose between English, German, French, Italian and Spanish languages.
• The language change over can be carried out on the menu level and parameter level.
• The language set remains stored even after switching off the EPM Programmer.
Press The display shows... Explanation
1.
ON
Press and hold the ON button. The languages will
scroll in 5 second intervals in the sequence: English,
German, French, Italian, Spanish. Release ON
button when desired language is displayed.
Tip!
• Languages are a part of the product “Configuration File”. If, when changing the internal configuration (section
4.13), the new configuration file does not contain the selected language, English will be displayed.
4.5 Switch on/off display background illumination
Press The display shows... Explanation
1.
BACK
LIGHT
The background illumination is switched on.
2.
BACK
LIGHT
The background illumination is switched off.
Tip!
• If you operate the EPM programmer with a power supply unit, the background illumination will always be
switched on.

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Operation
4.6 Menu Overview
After power is switched on and the initialization screens have been displayed, the primary functions of the EPM Programmer
are accessed by pressing the MENU button.
MASTER –> EPM SECTION 4.7
MENU
FILE –> EPM SECTION 4.8
MENU
EDIT EPM SECTION 4.9 (servo config. only)
MENU
EDIT FILE SECTION 4.10
MENU
CREATE NEW FILE SECTION 4.11
MENU
DELETE FILE SECTION 4.12
MENU
LOAD CFG EPM SECTION 4.13
MENU
DISPLAY CONTRAST SECTION 4.14
MENU
MISCELLANEOUS SECTION 4.15
MENU
Tip!
• When copying to an EPM using MASTER->EPM or FILE->EPM, all data on the target EPM will be overwritten.

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Operation
4.7 Copy from one EPM to another EPM
With this function it is possible to copy a parameter file directly from one EPM (a “Master”) to another EPM.
• Plug the EPM containing the parameter file you want to copy into the MASTER PORT.
• Plug the EPM, to which you want to copy the parameter file, into the EPM PORT.
Press The display shows... Explanation
1.
MENU
MASTER –> EPM Press the key until the menu appears in the display.
2.
ENTER
#DEFAULTS(400)>> The name of the parameter file (e.g. DEFAULTS)
of the EPM in the MASTER PORT is displayed.
The parameter version of the file is shown in
parenthesis.
3.
COPY
TO EPM
TRANSFERRING 0% The parameter file is copied or..
DAT=400 EPM=312 ...if the parameter version of the file does not
correspond with the parameter version of the EPM
in the EPM PORT,...
CONFIRM= [ENTER] ...a security check takes place concerning the
existing data on the EPM:
Press the ENTER key to overwrite the existing data.
Press the MENU key, if you want to abort the
process.
4.
ENTER
TRANSFERRING 100%
#DEFAULTS(400)>>
The parameter file will be copied.
5.
MENU
MASTER –> EPM Returns to the main menu.
Tip!
• The file name on the MASTER EPM, is only displayed if the user parameters exactly match the OEM Default
parameters ( see Section 1.3, EPM Technology and Operation).
• If the user and OEM memory areas do NOT match, the name of the parameter file of the EPM in the MASTER
PORT will be displayed as #********(400)>>. This indicates that the user parameters have been changed
from the OEM defaults or the Factory Defaults.
• Copy from MASTER -> EPM will copy only the user parameter file from the MASTER and save this to both the
user and OEM memory locations of the EPM in the EPM PORT. The parameter file name of the new EPM will be
displayed as #????????(400)>>.
• Servo controllers do not store OEM defaults, so the parameter file name in the master will always be displayed
as ********(16384)>.

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Operation
4.8 Copy a file stored in the Programmer to an EPM
With this function it is possible to copy a parameter file saved in the EPM programmer to an EPM.
• Plug the EPM, to which you want to copy the parameter file, into the EPM PORT.
Press The display shows... Explanation
1.
MENU
FILE –> EPM Press the key until the menu appears in the display.
2.
ENTER
#DEFAULTS(400)>> The stored name of a parameter file (e.g. DEFAULTS)
stored in the EPM programmer, is displayed.
3.
ENTER
#DEFAULTS(400)>> The cursor is blinking in the display on the right.
4.
#ABC_ _ _ _ _(400)>> Select the parameter file you want to copy (e.g.
ABC_ _ _ _ _).
5.
COPY
TO EPM
TRANSFERRING 0% The parameter file is copied or..
DAT=400 EPM=312 ...if the parameter version of the file does not
correspond with the parameter version of the EPM
in the EPM PORT,...
CONFIRM=[ENTER] ...a security check takes place concerning the
existing data on the EPM:
Press the ENTER key to overwrite the existing data.
Press the MENU key, if you want to abort the
process.
6.
ENTER
TRANSFERRING 100%
#ABC_ _ _ _ _(400)>>
The parameter file will be copied.
7.
MENU
FILE –> EPM Returns to the main menu.

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Operation
4.9 Edit the EPM
This menu item is only displayed when the EPM Programmer is configured for a Servo product.
With this function it is possible to edit PPP BAUDRATE, NETWORK ADDRESS, CAN NODE ID, and CAN BAUDRATE
for Model 94 Servo drives.
Press The display shows... Explanation
1.
MENU
EDIT EPM Press the key until the menu appears in the display.
2.
ENTER
EPM INFO
********(16384)>
This request is briefly shown in the display.
The EPM parameter version is displayed.
ENTER
CAN NODE ID Displays the parameters that can be edited
3.
NETWORK ADDRESS Select the parameter file you want to Edit
(NETWORK ADDRESS is shown as an example)
4.
ENTER
NET ADDR 31The cursor is blinking in the display on the right
NET ADDR 5Change the parameter
ENTER
NETWORK ADDRESS Stores the new value onto the EPM
MENU
EDIT EPM Returns to the main menu.
Tip!
• The EPM can only be edited if the configuration of the EPM Programmer and the parameter version of the EPM
are identical. See section 4.13 for changing the configuration of the EPM Programmer.

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Operation
4.10 Edit a file stored in the Programmer
With this function it is possible to edit an Inverter Drive controller parameter file stored in the EPM programmer.
Press The display shows... Explanation
1.
MENU
EDIT FILE Press the key until the menu appears in the display.
2.
ENTER
SELECT FILE This request is briefly shown in the display.
>#DEFAULTS (400)<The cursor is blinking in the display on the right.
The file name of a parameter file (e.g. DEFAULTS)
is displayed.
3.
>#ABC_ _ _ _ _(400)<Select the parameter file you want to edit
(e.g. ABC_ _ _ _ _).
4.
ENTER
A:DATA FILE NAME The cursor is blinking in the display on the left.
The first entry which can be edited is displayed (e.g.
DATA FILE NAME).
Press ENTER to edit the file name:
• Use buttons to change letters
• Use ENTER to move to next letter
• Pressing ENTER at the last character stores
the name, press MENU to abort
B:MOP SAVED FREQ
or
B:KEYPAD SPEED
This parameter sets the initial run speed when the
speed source is either MOP or KEYPAD.
Press ENTER to access and to adjust.
C:DIRECTION Selects default direction for the motor when
controlled by a remote keypad.
XX:PARAMETER Sequence through the parameters available for the
configuration loaded into the programmer.
Press ENTER to edit the parameter:
• Use buttons to change selection or value
• Press ENTER to store the new value or press
MENU to abort
MENU
EDIT FILE Returns to the main menu.
Tip!
• The parameter file DEFAULTS is write protected.
- If you want DEFAULTS to be the basis for editing, create a copy of this file (see section 4.11).
• A file can only be edited if the configuration of the EPM Programmer and the parameter version of the file
(shown in parenthesis) are identical. If these two are not the same, this will result in the error message
FILE VER INCOMP! See section 4.13 for changing the configuration of the EPM Programmer.

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Operation
4.11 Create a new file
With this function you create a new parameter file in the EPM programmer. Data for your new file can be copied from the
following sources:
• Parameter files available on the EPM programmer.
• Parameter file from an EPM mounted in the MASTER PORT.
Press The display shows... Explanation
1.
MENU
CREATE NEW FILE Press the key until the menu appears in the display.
2.
ENTER
ENTER FILE NAME This request is briefly shown in the display
NAME:=_______ The cursor is positioned under the first character
of the file name.
A file name can consist of 8 characters maximum.
3.
NAME:A_ _ _ _ _ _ _ Use the buttons to select a value. To scroll
quickly to a value, keep the key pressed. The scroll
rate increases as you hold the button.
4.
ENTER
NAME: A=______ The cursor is positioned under the next character
of the file name.
5. NAME: ABC=____ Repeat step 3. until the desired name is entered.
6.
ENTER
NAME: ABC_ _ _ _ =
COPY DATA FROM..
Press ENTER until the cursor is positioned on the
eighth character position. If you re-press ENTER,
the file name is stored.
Press MENU at any time to abort the file creation
and return to the main menu.
7.
1) FILEThe cursor is blinking in the display on the right.
Select a source (e.g FILE) whose parameters you
want to copy into your new file:
1) FILE
2) MASTER
8.
ENTER
SELECT FILE (this message is not displayed when selecting
MASTER and steps 8 and 9 are skipped)
>#DEFAULTS(400)<The cursor is blinking in the display on the right.
9.
>#ABC_ _ _ _ _(400)<Select a parameter file you want to copy
(e.g. ABC_ _ _ _ _). Press the MENU key, if you
want to abort this proceedure.
10.
ENTER
TRANSFERRING 100% The new file has been created.
FILE CREATED!
CREATE NEW FILE The EPM programmer automatically returns to the
main menu.

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Operation
4.12 Delete a file stored in the Programmer
With this function you delete the parameter files stored in the EPM Programmer
Press The display shows... Explanation
1.
MENU
DELETE FILE Press the key until the menu appears in the display.
2.
ENTER
SELECT FILE This request is briefly shown in the display
>#DEFAULTS(400)<The cursor is blinking in the display on the right.
3.
>#ABC_ _ _ _ _(400)<Select the parameter file you want to delete (e.g.
ABC_ _ _ _ _).
4.
ENTER
CONFIRM=[ENTER] Press the MENU key, if you want to abort the
process.
5.
ENTER
DELETING FILE…
FILE DELETED!
The parameter file is deleted.
DELETE FILE The EPM programmer automatically returns to the
main menu.
4.13 Change EPM Programmer Internal Configuration
With this function, you can change the type of files that the EPM Programmer can EDIT by downloading the proper
configuration for the file you will be working with from a “Configuration EPM” loaded in the MASTER PORT.
Press The display shows... Explanation
1.
MENU
LOAD CFG EPM Press the key until the menu appears in the display.
2.
ENTER
VERIFYING MASTER The programmer verifies that the EPM in the
MASTER PORT is a valid Configuration EPM.
CONFIRM=[ENTER] Press the ENTER button to confirm this action
3.
ENTER
TRANSFERRING 0%...100% The new configuration is loaded into the EPM
Programmer’s memory and verified.
4. WAIT-LOADING CFG
CFG LOADED!
LOAD CFG EPM
Messages are displayed briefly then the EPM
programmer automatically returns to the main
menu.
Tip!
• Changing the EPM Programmer’s internal configuration is only required if you are going to EDIT an inverter drive
file stored in the EPM Programmer or EDIT a servo drive EPM. The Programmer must be configured for the
parameter version of the file.
• Configuration EPM’s can be purchased from Lenze, AC Tech or your local distributor.
• Configuration files can be downloaded into the EPM Programmer from your PC via RS232 connection using
TECHLINK software.

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Operation
4.14 Contrast setting
With this function, you can adjust the viewing angle for the EPM Programmer display.
Press The display shows... Explanation
1.
ON
DISPLAY CONTRAST Press the key until the menu appears in the display.
2.
ENTER
CONTRAST MEDIUM The currently set value is indicated (e.g. MEDIUM). .
3.
ENTER
CONTRAST MEDIUMThe cursor is blinking in the display on the right.
4.
CONTRAST XXXXX Select the setting wanted:
CONTRAST LOW
CONTRAST MEDIUM
CONTRAST HIGH
5.
ENTER
CONTRAST LOW The setting selected (e.g. LOW) is accepted. The
cursor stops blinking.
6.
MENU
DISPLAY CONTRAST Returns to the main menu..
4.15 Display status messages
With this function, you can set the Programmer’s password and view other important information.
Press The display shows... Explanation
1.
MENU
MISCELLANEOUS Press the key until the menu appears in the display.
2.
ENTER
S/W VERSION X.XX Takes you to the submenu. The software version
(e.g. 1.00) of the EPM programmer is displayed.
3.
With the you can select the status messages.
4. INTERN CFG 400 Shows the parameter version that the EPM
programmer is configured for (e.g.400).
5. FILES: 1 Indicates the number of parameter files saved in the
EPM programmer.
6. BATTERY: 5.8VDC Displays the current voltage level of the 4 internal
batteries. To guarantee safe operation, the battery
voltage must not fall below 3.6 VDC.
7. PASSWORD: 0000 Displays the set password for the access protection
(Lenze setting: 0000), entering and changing the
password is described in the next section.
8.
MENU
MISCELLANEOUS Returns to the main menu.