LG DV6812E4 User manual

DVD VIDEO PLAYER
SERVICE MANUAL
MODEL: DVD5185(DV6812E4)
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.
MODEL: DVD5185(DV6812E4)SERVICE MANUAL
P/NO : 3829RHPOO9YJULY,2002


CONTENTS
SECTION 1 . . . .SUMMARY
SECTION 2 . . . .CABINET & MAIN CHASSIS
SECTION 3 . . . .ELECTRICAL
SECTION 4 . . . .MECHANISM
SECTION 5 . . . .REPLACEMENT PARTS LIST

SECTION 1
SUMMARY
CONTENTS
PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS
........................... 1-3
SERVICING PRECAUTIONS .................................................................................................. 1-4
• General Servicing Precautions
• Insulation Checking Prodedure
• Electrostatically Sensitive Devices
SPECIFICATIONS ...................................................................................................................... 1-5

1-3
CAUTION : DO NOT ATTEMPT TO MODIFY THIS PRODUCT IN ANY WAY,
NEVER PERFORM CUSTOMIZED INSTALLATIONS WITHOUT MANUFAC-
TURER’S APPROVAL. UNAUTHORIZED MODIFICATIONS WILL NOT ONLY
VOID THE WARRANTY, BUT MAY LEAD TO YOUR BEING LIABLE FOR ANY
RESULTING PROPERTY DAMAGE OR USER INJURY.
SERVICE WORK SHOULD BE PERFORMED ONLY AFTER YOU ARE
THOROUGHLY FAMILIAR WITH ALL OF THE FOLLOWING SAFETY
CHECKS AND SERVICING GUIDELINES. TO DO OTHERWISE,
INCREASES THE RISK OF POTENTIAL HAZARDS AND INJURY TO THE
USER.
WHILE SERVICING, USE AN ISOLATION TRANSFORMER FOR PROTEC-
TION FROM A.C. LINE SHOCK.
SAFETY CHECKS
AFTER THE ORIGINAL SERVICE PROBLEM HAS BEEN CORRCTED. A
CHECK SHOULD BE MADE OF THE FOLLOWING.
SUBJECT : FIRE & SHOCK HAZARD
1. BE SURE THAT ALL COMPONENTS ARE POSITIONED IN SUCH A WAY
AS TO AVOID POSSIBILITY OF ADJACENT COMPONENT SHORTS.
THIS IS ESPECIALLY IMPORTANT ON THOSE MODULES WHICH ARE
TRANSPORTED TO AND FROM THE REPAIR SHOP.
2. NEVER RELEASE A REPAIR UNLESS ALL PROTECTIVE DEVICES
SUCH AS INSULATORS, BARRIERS, COVERS, SHIELDS, STRAIN
RELIEFS, POWER SUPPLY CORDS, AND OTHER HARDWARE HAVE
BEEN REINSTALLED PER ORIGINAL DESIGN. BE SURE THAT THE
SAFETY PURPOSE OF THE POLARIZED LINE PLUG HAS NOT BEEN
DEFEATED.
3. SOLDERING MUST BE INSPECTED TO DISCOVER POSSIBLE COLD
SOLDER JOINTS, SOLDER SPLASHES OR SHARP SOLDER POINTS.
BE CERTAIN TO REMOVE ALL LOOSE FOREIGN PARTICLES.
4. CHECK FOR PHYSICAL EVIDENCE OF DAMAGE OR DETERIORATION
TO PARTS AND COMPONENTS. FOR FRAYED LEADS, DAMAGED
INSULATION (INCLUDING A.C. CORD). AND REPLACE IF NECESSARY
FOLLOW ORIGINAL LAYOUT, LEAD LENGTH AND DRESS.
5. NO LEAD OR COMPONENT SHOULD TOUCH A RECIVING TUBE OR
A RESISTOR RATED AT 1 WATT OR MORE. LEAD TENSION AROUND
PROTRUNING METAL SURFACES MUST BE AVOIDED.
6. ALL CRITICAL COMPONENTS SUCH AS FUSES, FLAMEPROOF
RESISTORS, CAPACITORS, ETC. MUST BE REPLACED WITH EXACT
FACTORY TYPES, DO NOT USE REPLACEMENT COMPONENTS
OTHER THAN THOSE SPECIFIED OR MAKE UNRECOMMENDED CIR-
CUIT MODIFICATIONS.
7. AFTER RE-ASSEMBLY OF THE SET ALWAYS PERFORM AN A.C.
LEAKAGE TEST ON ALL EXPOSED METALLIC PARTS OF THE CABI-
NET, (THE CHANNEL SELECTOR KNOB, ANTENNA TERMINALS. HAN-
DLE AND SCREWS) TO BE SURE THE SET IS SAFE TO OPERATE
WITHOUT DANGER OF ELECTRICAL SHOCK. DO NOT USE A LINE
ISOLATION TRANSFORMER DURING THIS TEST USE AN A.C. VOLT-
METER, HAVING 5000 OHMS PER VOLT OR MORE SENSITIVITY, IN
THE FOLLOWING MANNER; CONNECT A 1500 OHM 10 WATT RESIS-
TOR, PARALLELED BY A .15 MFD. 150.V A.C TYPE CAPACITOR
BETWEEN A KNOWN GOOD EARTH GROUND (WATER PIPE, CON-
DUIT, ETC.) AND THE EXPOSED METALLIC PARTS, ONE AT A TIME.
MEASURE THE A.C. VOLTAGE ACROSS THE COMBINATION OF 1500
OHM RESISTOR AND .15 MFD CAPACITOR. REVERSE THE A.C. PLUG
AND REPEAT A.C. VOLTAGE MEASUREMENTS FOR EACH EXPOSED
METALLIC PART. VOLTAGE MEASURED MUST NOT EXCEED 75
VOLTS R.M.S. THIS CORRESPONDS TO 0.5 MILLIAMP A.C ANY
VALUE EXCEEDING THIS LIMIT CONSTITUTES A POTENTIAL SHOCK
HAZARD AND MUST BE CORRECTED IMMEDIATELY.
SUBJECT: GRAPHIC SYMBOLS
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN
AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE
SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE”THAT MAY BE OF SUFFICIENT MAG-
NITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIAN-
GLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO
THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN
SERVICE LITERATURE.
SUBJECT : X-RADIATION
1. BE SURE PROCEDURES AND INSTRUCTIONS TO ALL SERVICE PER-
SONNEL COVER THE SUBJECT OF X-RADIATION. THE ONLY POTEN-
TIAL SOURCE OF X-RAYS IN CURRENT T.V. RECEIVERS IS THE PIC-
TURE TUBE. HOWEVER, THIS TUBE DOES NOT EMIT X-RAYS WHEN
THE HIGH VOLTAGE IS AT THE FACTORY SPECIFIED LEVEL. THE
PROPER VALUE IS GIVEN IN THE APPLICABLE SCHEMATIC. OPERA-
TION AT HIGHER VOLTAGES MAY CAUSE A FAILURE OF THE PIC-
TURE TUBE OR HIGH VOLTAGE SUPPLY AND, UNDER CERTAIN CIR-
CUMSTANCES, MAY PRODUCE RADIATION IN EXCESS OF DESIR-
ABLE LEVELS.
2. ONLY FACTORY SPECIFIED C.R.T. ANODE CONNECTORS MUST BE
USED. DEGAUSSING SHIELDS ALSO SERVE AS X-RAY SHIELD IN
COLOR SETS, ALWAYS RE-INSTALL THEM.
3. IT IS ESSNTIAL THAT SERVICE PERSONNEL HAVE AVAILABLE AN
ACCURATE AND RELIABLE HIGH VOLTAGE METER. THE CALIBRA
TION OF THE METER SHOULD BE CHECKED PERIODICALLY
AGAINST A REFERENCE STANDARD, SUCH AS THE ONE AVAILABLE
AT YOUR DISTRIBUTOR.
4. WHEN THE HIGH VOLTAGE CIRCUITRY IS OPERATING PROPERLY
THERE IS NO POSSIBILITY OF AN X-RADIATION PROBLEM. EVERY
TIME A COLOR CHASSIS IS SERVICED. THE BRIGHTNESS SHOULD
BE RUN UP AND DOWN WHILE MONITORING THE HIGH VOLTAGE
WITH A METER TO BE CERTAIN THAT THE HIGH VOLTAGE DOES
NOT EXCEED THE SPECIFIED VALUE AND THAT IT IS REGULATING
CORRECTLY, WE SUGGEST THAT YOU AND YOUR SERVICE ORGA-
NIZATION REVIEW TEST PROCEDURES SO THAT VOLTAGE REGU-
LATION IS ALWAYS CHECKED AS A STANDARD SERVICING PROCE-
DURE. AND THAT THE HIGH VOLTAGE READING BE RECORDER ON
EACH CUSTOMER’S INVOICE.
5. WHEN TROUBLESHOOTING AND MAKING TEST MEASUREMENTS IN
A PRODUCT WITH A PROBLEM OF EXCESSIVE HIGH VOLTAGE,
AVOID BEING UNNECESSARILY CLOSE TO THE PICTURE TUBE AND
THE HIGH VOLTAGE SUPPLY. DO NOT OPERATE THE PRODUCT
LONGER THAN IS NECESSARY TO LOCATE THE CAUSE OF EXCES
SIVE VOLTAGE.
6. REFER TO HV. B+ AND SHUTDOWN ADJUSTMENT PROCEDURES
DESCRIBED IN THE APPROPRIATE SCHEMATIC AND DIAGRAMS
(WHERE USED).
SUBJECT: IMPLOSION
1. ALL DIRECT VIEWED PICTURE TUBES ARE EQUIPPED WITH AN INTE
GRAL IMPLOSION PROTECTION SYSTEM, BUT CARE SHOULD BE
TAKEN TO AVOID DAMAGE DURING INSTALLATION, AVOID
SCRATCHING THE TUBE. IF SCRATCHED REPLACE IT.
2. USE ONLY RECOMMENDED FACTORY REPLACEMENT TUBES.
SUBJECT : TIPS ON PROPER INSTALLATION
1. NEVER INSTALL ANY PRODUCT IN A CLOSED-IN RECESS, CUBBY-
HOLE OR CLOSELY FITTING SHELF SPACE. OVER OR CLOSE TO
HEAT DUCT, OR IN THE PATH OF HEATED AIR FLOW.
2. AVOID CONDITIONS OF HIGH HUMIDITY SUCH AS: OUTDOOR PATIO
INSTALLATIONS WHERE DEW IS A FACTOR, NEAR STEAM RADIA-
TORS WHERE STEAM LEAKAGE IS A FACTOR, ETC.
3. AVOID PALCEMENT WHERE DRAPERIES MAY OBSTRUCT REAR
VENTING. THE CUSTOMER SHOULD ALSO AVOID THE USE OF DEC-
ORATIVE SCARVES OR OTHER COVERINGS WHICH MIGHT
OBSTRUCT VENTILATION.
4. WALL AND SHELF MOUNTED INSTALLATIONS USING A COMMER-
CIAL MOUNTING KIT. MUST FOLLOW THE FACTORY APPROVED
MOUNTING INSTRUCTIONS A PRODUCT MOUNTED TO A SHELF OR
PLATFORM MUST RETAIN ITS ORIGINAL FEET (OR THE EQUIVALENT
THICKNESS IN SPACERS) TO PROVIDE ADEQUATE AIR FLOW
ACROSS THE BOTTOM, BOLTS OR SCREWS USED FOR FASTENERS
MUST NOT TOUCH ANY PARTS OR WIRING. PERFORM LEAKAGE
TEST ON CUSTOMIZED INSTALLATIONS.
5. CAUTION CUSTOMERS AGAINST THE MOUNTING OF A PRODUCT ON
SLOPING SHELF OR A TILTED POSITION, UNLESS THE PRODUCT IS
PROPERLY SECURED.
6. A PRODUCT ON A ROLL-ABOUT CART SHOULD BE STABLE ON ITS
MOUNTING TO THE CART. CAUTION THE CUSTOMER ON THE HAZ-
ARDS OF TRYING TO ROLL A CART WITH SMALL CASTERS ACROSS
THRESHOLDS OR DEEP PILE CARPETS.
7. CAUTION CUSTOMERS AGAINST THE USE OF A CART OR STAND
WHICH HAS NOT BEEN LISTED BY UNDERWRITERS LABORATORIES,
INC. FOR USE WITH THEIR SPECIFIC MODEL OF TELEVISION
RECEIVER OR GENERICALLY APPROVED FOR USE WITH T.V.’S OF
THE SAME OR LARGER SCREEN SIZE.
8. CAUTION CUSTOMERS AGAINST THE USE OF EXTENSION CORDS,
EXPLAIN THAT A FOREST OF EXTENSIONS SPROUTING FROM A SIN-
GLE OUTLET CAN LEAD TO DISASTROUS CONSEQUENCES TO
HOME AND FAMILY.
PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS
A.C. VOLTMETER
GOOD EARTH GROUND
SUCH AS THE WATER
PIPE. CONDUIT. ETC
PLACE THIS PROBE
ON EACH EXPOSED
METAL PART

1-4
SERVICING PRECAUTIONS
CAUTION : Before servicing the DVD covered by this service
data and its supplements and addends, read and follow the
SAFETY PRECAUTIONS. NOTE : if unforeseen circum-
stances create conflict between the following servicing pre-
cautions and any of the safety precautions in this publica-
tions, always follow the safety precautions.
Remembers Safety First:
General Servicing Precautions
1. Always unplug the DVD AC power cord from the AC
power source before:
(1) Removing or reinstalling any component, circuit board,
module, or any other assembly.
(2) Disconnection or reconnecting any internal electrical
plug or other electrical connection.
(3) Connecting a test substitute in parallel with an elec-
trolytic capacitor.
Caution : A wrong part substitution or incorrect
polarity installation of electrolytic capacitors may result
in an explosion hazard.
2. Do not spray chemicals on or near this DVD or any of
its assemblies.
3. Unless specified otherwise in this service data, clean
electrical contacts by applying an appropriate contact
cleaning solution to the contacts with a pipe cleaner,
cotton-tipped swab, or comparable soft applicator.
Unless specified otherwise in this service data, lubrication
of contacts is not required.
4. Do not defeat any plug/socket B+ voltage interlocks with
whitch instruments covered by this service manual might
be equipped.
5. Do not apply AC power to this DVD and/or any of its
electrical assemblies unless all solid-state device heat
sinks are cerrectly installed.
6. Always connect test instrument ground lead to the
appropriate ground before connection the test instrument
positive lead. Always remove the test instrument ground
lead last.
Insulation Checking Procedure
Disconnect the attachment plug from the AC outlet and turn
the power on. Connect an insulation resistance meter(500V)
to the blades of the attachment plug. The insulation resis-
tance between each blade of the attachment plug and acces-
sible conductive parts (Note 1) should be more than 1M-
ohm.
Note 1 : Accessible Conductive Parts including Metal pan-
els, Input terminals, Earphone jacks, etc.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged
easily by static electricity. Such components commonly are
called Electrostatically Sensitive (ES) Devices. Examples of
typical ES devices are integrated circuits and some field
effect transistors and semiconductor chip components.
The following techniques should be used to help reduce the
incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor compo-
nent or semiconductor-equipped assembly, drain off any
electrostatic charge on your body by touching a known
earth ground. Alternatively, obtain and wear a commer-
cially available discharging wrist strap device, which
should be removed for potential shock reasons prior to
applying power to the unit under test.
2. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface such
as aluminum foil, to prevent electrostatic charge buildup or
exposure of the assembly.
3. Use only a grouned-tip soldering iron to solder or unsolder
ES devices.
4. Use only an anti-static solder removal device. Some
solder removal devices not classified a “anti-static”can
generate electrical charges sufficient to damage ES
devices.
5. Do not use freon-propelled chemicals. These can
generate electrical charge sufficient to damage ES
devices.
6. Do not remove a replacement ES device from its protec
tive package until immediately before you are ready to
install it. (Most replacement ES devices are packaged with
leads electrically shorted together by conductive foam,
aluminum foil, or comparable conductive material).
7. Immediately before removing the protective material from
the leads of a replacement ES device, touch the protective
material to the chassis or circuit assembly into which the
device will be installed.
Caution : Be sure no power is applied to the chassis or
circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged
replacement ES devices. (Normally harmless motion such
as the brushing together of your clothes fabric or the lifting
of your foot from a carpeted floor can generate static elec-
tricity sufficient to damage an ES device.)

1-5
SPECIFICATIONS
•GENERAL
Power requirements AC 110~240V, 50/60Hz
Power consumption 14W
Dimensions(approx.) 430 x 64 x 245mm (W/h/d)
Mass(approx.) 2.8kg
Operating temperature 5˚C to 40˚C (41˚F to 104˚F)
Operating humidity 5% to 9%
•SYSTEM
Laser Semiconductor laser, wavelength 650nm
Signal system PAL/NTSC
Frequency response DVD (PCM 96kHz): 8Hz to 44kHz
DVD (PCM 48kHz): 2Hz to 22kHz
CD: 8Hz to 20kHz
Signal-to-noise ratio More than 100dB (ANALOG OUT connectors only)
Harmonic distortion Less than 0.008%
Dynamic range More than 100dB(DVD)
More than 95dB(CD)
•OUTPUTS
VIDEO OUT 1 V (p-p) 75 Ω, sync negative, RCA jack x 1/SCART(TO TV)
Audio output (digital audio) 0.5 V (p-p), 75 Ω, RCA jack x 1
Audio output (analog audio) 2.0 Vrms (1 kHz, 0 dB), 330 Ω,
RCA jack (L, R) x 1/SCART(TO TV)

2-1
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
1. DISASSEMBLY.........................................................................................................................2-2
CABINET DISASSEMBLY ............................................................................................................2-2
CIRCUIT BOARD DISASSEMBLY ...............................................................................................2-3
2. EXPLODED VIEWS ................................................................................................................2-4
1. Cabinet and Main Frame Section ...........................................................................................2-4
2. Packing Accessory Section....................................................................................................2-5

2-2
DISASSEMBLY
CAUTION BEFORE STARTING SERVICING
Electronic parts are susceptible to static electricity and may easily and damaged, so do not forget to take a
proper grounding treatment as required.
Many screws are used inside the unit. To prevent missing, dropping, etc. of the screws, always use a
magnetized screw driver in servicing. Several kinds of screws are used and some of them need special
cautions. That is, take care of the tapping screws securing molded parts and fine pitch screws used to secure
metal parts. If they are used improperly, the screw holes will be easily damaged and the parts can not be fixed.
(A)
(A) (A)
(A)
(A)
Top Case
(A)
(A)
Tray Door
Disc Tray
Fig. 2-3
Stopper
Stopper
Stopper
Front Panel
OPTIONAL
PART
CABINET DISASSEMBLY
1. Top Case
1. Release 7 screws (A). (See Fig. 2-1)
2. Lift the top case with holding the back of it,
and remove it in the direction of the arrow
Fig. 2-1
Fig. 2-2
Fig. 2-3
3. Front Panel
1. Eject the disc tray. (See Fig. 2-2)
2. Remove the tray door. (See Fig. 2-2)
3. Pull the front panel toward you while pressing
7 stoppers to disengage, and remove the front
panel. (See Fig. 2-3)
2.Tray Door
1.Eject the disc tray.
2.Lift up the tray door in the direction of the
arrow.

2-3
OPTIONAL
PART
Interface
Board
Main Circu
Board
(B)
(B) (B)
(B)
(B)
(B)
(B)
(B)
(B)
(B)
(B)
(C)
Key
Circuit Board
(D)
(D)
(D)
Fig. 2-4
Fig. 2-5
1. Disassembling of Main Circuit Board
and Interface Board
1. Remove the top case.(See Fig. 2-1)
2. Remove 14 screw (B).
3. Remove the Deck from Main Circuit Board.
4. Remove Main Circuit Board from Interface Board.
5. Remove 2 screw (C).
6. Remove Interface Board from the chassis.
CIRCUIT BOARD DISASSEMBLY
Note: Before removing the main circuit board, be sure to shortcircuit the laserdiode output land.
After replacing the main circuit board, open the land after inserting the flexible connector.
(Refer to Mechanism Disassembly)
2. Digitron and Key Circuit Board
1. Remove the front panel.(See Fig. 2-3)
2. Release 3 screws (D), and remove the digitron
circuit board.

2-4
EXPLODED VIEWS
1. Cabinet and Main Frame Section
283
467
300
A48
452
280
465
465
457
275
332
OPTIONAL PART
PBT00
463
463
463
463
463
A46
250
463
260
A00
A
5
4
3
2
1
BCD

2. Packing Accessory Section
BATTERY
808
PACKING SHEET
804
PACKING
OPTIONAL PARTS
803
806
813
OWNER'S MANUAL
RF CABLE
810 CABLE SET ASS'Y
801
REMOCON
900
BOX CARTON
802
PACKING
803
811
812
PLUG ASS'Y 1WAY
PLUG ASS'Y 2WAY
2-5

3-1
SECTION 3
ELECTRICAL
CONTENTS
ELECTRICAL TROUBLESHOOTING GUIDE......................................................................3-2
1. Power(SMPS) Circuit...............................................................................................................3-2
2. µ-com Circuit............................................................................................................................3-3
3. MPEG Circuit............................................................................................................................3-6
4. Front Circuit(Digitron & Key) ................................................................................................3-7
5. RF/Servo Circuit ......................................................................................................................3-8
6. KARAOKE Circuit (KARAOKE MODEL ONLY)....................................................................3-12
BLOCK DIAGRAMS ..................................................................................................................3-13
1. Overall Block Diagram ..........................................................................................................3-13
2. Power (SMPS) Block Diagram..............................................................................................3-14
3. RF/CD DSP/DVD DSP/DVD servo Block Diagram ..............................................................3-15
4. Audio Block Diagram ............................................................................................................3-16
5. MPEG & MEMORY Block Diagram.......................................................................................3-17
6. KARAOKE Block Diagram (KARAOKE MODEL ONLY)......................................................3-18
CIRCUIT DIAGRAMS................................................................................................................3-19
1. Power (SMPS) Circuit Diagram ............................................................................................3-19
2. DVD DSP Circuit Diagram.....................................................................................................3-21
3. Drive & RF Circuit Diagram ..................................................................................................3-23
4. MPEG Circuit Diagram ..........................................................................................................3-25
•WAVEFORMS ...........................................................................................................................3-27
5. Audio Circuit Diagram...........................................................................................................3-29
6. MEMORY Circuit Diagram .....................................................................................................3-31
7. FRONT & MIC Circuit Diagram .............................................................................................3-33
8. A/V JACK Circuit Diagram ....................................................................................................3-35
•CIRCUIT VOLTAGE CHART ....................................................................................................3-37
PRINTED CIRCUIT DIAGRAMS ............................................................................................3-41
1. MAIN P.C.BOARD ...................................................................................................................3-41
2. POWER,A/V,FRONT P.C.BOARD ..........................................................................................3-43
3. KEY P.C.BOARD.....................................................................................................................3-45

3-2
ELECTRICAL TROUBLESHOOTING GUIDE
No 5V_D
or 5V_A .
No 5.2VA.
Is 5.2VA section working?
Is oscillation present at the
Base of Q108?
Replace Q108.
Check L103.
Replace BD101.
(Bridge rectifier)
Check Fuse(F101).
Is 5.2V applied to IC102
Pin 1?
Is there a DC voltage at the
(+) terminal of BD101?
Replace IC101.
Check R127, 128.
(SHUTDOWN CKT)
1. Power(SMPS) Circuit
No VF+
Is 5.2VA section working?
Replace D109.
Is oscillation present at the
anode of D109?
NO
NO
NO
YES
YES
YES YES
YES
YES
A. B.
NO
NO
NO

3-3
Replace IC301.
Refer to Front Part
Check short
Reconnect it.
2. µ-COM Circuit
A. No Power
Does Logo appear
on the screen?
Is oscillation of
X501 normal?
Are IC503 Pins 193, 80
and 81 normal?
Does no DISC appear?
Does Hello
appear at FLD?
Is P5901
connected normally?
Is P5901 Pin 23 normal?
The waveform
on AD(00~21) of IC501
normal?
Are IC301 Pins 5, 26 normal?
Replace Main B/D.
Check the oscillation
Check short.
OK
Replace IC501
Check power.
(Refer to power)
If power is
normal
OK
POWER ON
1
1
YES
YES
YES
YES
YES
YES
YES
YES
A
NO
NO
NO
NO
NO
NO
NO
NONO
NO
A

3-4
B. Audio abnormal
D. Open/Close abnormal
Check the
connection of P5901.
Check IC301 Pins 3, 4.
Check Audio jack.
YES (If OK)
YES
NO
NO
YES
YES (If OK)
YES
YES (If OK)
YES (If OK)
YES (If OK)
Check MPEG_CLK Signal
of MPEG part.
Refer to Audio part.
Refer to MPEG part.
Replace B/D.
Check Front.
Reconnect it.
Refer to SERVO part.
Check the connection of MD.
AUDIO ABNORMAL
OPEN/CLOSE ABNORMAL
C. Video abnormal
Check Video jack.
YES (If OK)
YES (If OK)
YES (If OK)
Refer to Video part.
Refer to MPEG part.
Replace B/D.
VIDEO ABNORMAL

3-5
E. Picture abnormal
Check the disc.
If OK
YES (If OK)
YES (If OK)
Refer to Servo part
Check MPEG_CLK Signal
of MPEG part
Check DSP
Check MPEG
YES (If OK)
Replace B/D
PICTURE ABNORMAL
F. Disc Error
Check Disc
YES (If OK)
YES (If OK)
Refer to Servo part
Replace B/D
DISC ERROR

3-6
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Power is on
Does Logo appear
on the screen?
Does the
moving picture of the DVD Disc
play on the screen
normally?
Is MPEG data signal normal?
Is error signal normal?
Is MPEG data signal normal?
Is Clock normal?
Does the audio
sound output from MPEG
decoder?
Does the
moving picture of the video
CD play on the screen
normally?
Does the audio sound
output normally?
END
Check power & clock.
Check CD/DVD DSP output
signal.
Check MPEG Decoder input
signal.
Check CD/DVD DSP output
signal.
Check MPEG Decoder input
signal.
Check CD/DVD DSP output
signal.
Check MPEG Decoder input
signal.
Check clock signal
Check clock signal
YES
YES
YES
YES YES
YES
YES
YES
YES
YES
NO
NO NO
OK OK
OK
OK
NO
NO
NO
NO
NO
3. MPEG Circuit
_OPTION
_ If included VCD function.

3-7
NO
NO
NO
START
Does remote control
work normally?
Do all the
buttons work
normally?
Check waveform of
IC901 Pin 14.
Check waveform
of IC901 Pin 18, 19.
Is Digitron on normally?
LED ON?
Check waveform
of IC901 Pin 7.
Is oscillation of
X901 normal?
Is waveform of IC901
Pin 21 normal?
Check waveform
of IC901 Pin 14.
Does pulse
waveform of RC901 Pin 1
appear?
Is IC901
Pin 17 connected to
RC901 Pin 1 ?
Is RC901 Pin 2 5V?
Power on.
Check and replace
R903,R912, R904, R905,
R941, R906, R907.
Solder defective parts again.
Solder defective parts
Replace IC901.
Solder Key part.
Check Power.
Replace IC902.
Replace IC901.
Replace LED913.
Replace RC901.
Re-solder.
Recheck
Replace IC901.Complete repairing Front B/D.
NO
NO
NO
NO
NO
NONONO
NO
YES
YES YES
YES
YES YES
YES
YES
YES YES
YES
YES YES
YES
YES
YES
CD
4. Front Circuit (Digitron & key)

3-8
Does signal pulse
input to IC201 Pins 53, 54 when
the power is on?
Does signal goes
"High" to IC201 Pin186 when the
power is on?
Does
TTL pulse output to
IC201 Pin 156?
Does
33.8688MHz clock input
to IC201 Pin 59?
Is IC201
Pins 79, 80, 84, 88 voltage
about 2.2V?
Replace IC201
(IC206 soldering or IC defect).
Check power circuit.
Check "2.µ-COM Part".
Replace X201 or IC206
(33MHz clock defect)
CHECK POINT(General)
5. RF/Servo Circuit
A.
END
NO
NO
NO NO
NO
YES
YES
YESYES
YES
This manual suits for next models
1
Table of contents
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