LG L320-BN User manual

Website http://biz.lgservice.com
Internal Use Only
Color Video Camera
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.
MODEL: L320-BN
MODEL: L320-BN
SERVICE MANUAL
P/NO : AFN75253068 OCTOBER, 2010

1-1
CONTENTS
SECTION 1 GENERAL
SAFETY PRECAUTIONS .................................................................................................................................1-2
SPECIFICATIONS ............................................................................................................................................1-4
FEATUERS LIST ..............................................................................................................................................1-4
LOCATION OF CUSTOMER CONTROLS.......................................................................................................1-5
SECTION 2 CABINET & MAIN CHASSIS
CABINET AND MAIN FRAME VIEW ...............................................................................................................2-1
PACKING & ACCESSORY VIEW ....................................................................................................................2-2
SECTION 3 ELECTRICAL
CAMERA CONNECTION FOR ADJUSTMENT ...............................................................................................3-1
TRAINING MASTER.........................................................................................................................................3-7
POSSIBLE ISSUE CASE .................................................................................................................................3-8
TROUBLESHOOTING GUIDE .........................................................................................................................3-9
1. PICTURE DEAD ........................................................................................................................................3-9
2. POWER IS NOT OPERATED .................................................................................................................3-10
COMPONENT REPAIR GUIDE......................................................................................................................3-11
WAVEFORMS.................................................................................................................................................3-13
WIRING DIAGRAM.........................................................................................................................................3-15
BLOCK & CIRCUIT DIAGRAMS....................................................................................................................3-17
1. OVERALL BLOCK DIAGRAM..................................................................................................................3-17
2. CCD BLOCK DIAGRAM ..........................................................................................................................3-19
3. CCD CIRCUIT DIAGRAM ........................................................................................................................3-21
4. CSP BLOCK DIAGRAM...........................................................................................................................3-23
5. CSP CIRCUIT DIAGRAM ........................................................................................................................3-25
6. KEY/IF BLOCK DIAGRAM.......................................................................................................................3-27
7. KEY CIRCUIT DIAGRAM.........................................................................................................................3-29
8. I/F CIRCUIT DIAGRAM............................................................................................................................3-31
9. POWER BLOCK DIAGRAM.....................................................................................................................3-33
10. POWER CIRCUIT DIAGRAM ................................................................................................................3-35
CIRCUIT VOLTAGE CHART..........................................................................................................................3-37
PRINTED CIRCUIT BOARD DIAGRAMS ......................................................................................................3-39
1. CCD&CSP P.C. BOARD DIAGRAM .......................................................................................................3-39
2. KEY P.C. BOARD DIAGRAM ..................................................................................................................3-39
3. POWER P.C. BOARD DIAGRAM............................................................................................................3-41
4. I/F P.C. BOARD DIAGRAM .....................................................................................................................3-41
SECTION 4 REPLACEMENT PARTS LIST

1-2
SECTION 1 GENERAL
SAFETY PRECAUTIONS
1. PRODUCT SAFETY SERVICING GUIDELINES FOR CAMERA PRODUCTS
CAUTION : DO NOT ATTEMPT TO MODIFY THIS PRODUCT IN ANY WAY,
NEVER PERFORM CUSTOMIZED INSTALLATIONS WITHOUT MANUFAC-
TURER’S APPROVAL. UNAUTHORIZED MODIFICATIONS WILL NOT ONLY
VOID THE WARRANTY, BUT MAY LEAD TO YOUR BEING LIABLE FOR
ANY RESULTING PROPERTY DAMAGE OR USER INJURY.
SERVICE WORK SHOULD BE PERFORMED ONLY AFTER YOU ARE THOR-
OUGHLY FAMILIAR WITH ALL OF THE FOLLOWING SAFETY CHECKS
AND SERVICING GUIDELINES. TO DO OTHERWISE, INCREASES THE
RISK OF POTENTIAL HAZARDS AND INJURY TO THE USER.
WHILE SERVICING, USE AN ISOLATION TRANSFORMER FOR PROTEC-
TION FROM A.C. LINE SHOCK.
SAFETY CHECKS
AFTER THE ORIGINAL SERVICE PROBLEM HAS BEEN CORRECTED. A
CHECK SHOULD BE MADE OF THE FOLLOWING.
SUBJECT : FIRE & SHOCK HAZARD
1. BE SURE THAT ALL COMPONENTS ARE POSITIONED IN SUCH A WAY
AS TO AVOID POSSIBILITY OF ADJACENT COMPONENT SHORTS
THIS IS ESPECIALLY IMPORTANT ON THOSE MODULES WHICH ARE
TRANSPORTED TO AND FROM THE REPAIR SHOP.
2. NEVER RELEASE A REPAIR UNLESS ALL PROTECTIVE DEVICES SUCH
AS INSULATORS, BARRIERS, COVERS, SHIELDS, STRAIN RELIEFS,
POWER SUPPLY CORDS, AND OTHER HARDWARE HAVE BEEN REIN-
STALLED PER ORIGINAL DESIGN. BE SURE THAT THE SAFETY PUR-
POSE OF THE POLARIZED LINE PLUG HAS NOT BEEN DEFEATED.
3. SOLDERING MUST BE INSPECTED TO DISCOVER POSSIBLE COLD
SOLDER JOINTS, SOLDER SPLASHES OR SHARP SOLDER POINTS.
BE CERTAIN TO REMOVE ALL LOOSE FOREIGN PARTICLES.
4. CHECK FOR PHYSICAL EVIDENCE OF DAMAGE OR DETERIORATION
TO PARTS AND COMPONENTS. FOR FRAYED LEADS, DAMAGED IN-
SULATION (INCLUDING A.C. CORD). AND REPLACE IF NECESSARY
FOLLOW ORIGINAL LAYOUT, LEAD LENGTH AND DRESS.
5. NO LEAD OR COMPONENT SHOULD TOUCH A RECIVING TUBE OR
A RESISTOR RATED AT 1 WATT OR MORE. LEAD TENSION AROUND
PROTRUNING METAL SURFACES MUST BE AVOIDED.
6. ALL CRITICAL COMPONENTS SUCH AS FUSES, FLAMEPROOF RESIS-
TORS, CAPACITORS, ETC. MUST BE REPLACED WITH EXACT FAC-
TORY TYPES, DO NOT USE REPLACEMENT COMPONENTS OTHER
THAN THOSE SPECIFIED OR MAKE UNRECOMMENDED CIR- CUIT
MODIFICATIONS.
7. AFTER RE-ASSEMBLY OF THE SET ALWAYS PERFORM AN A.C. LEAK-
AGE TEST ON ALL EXPOSED METALLIC PARTS OF THE CABI- NET,
(THE CHANNEL SELECTOR KNOB, ANTENNA TERMINALS. HAN- DLE
AND SCREWS) TO BE SURE THE SET IS SAFE TO OPERATE WITH-
OUT DANGER OF ELECTRICAL SHOCK. DO NOT USE A LINE ISOLA-
TION TRANSFORMER DURING THIS TEST USE AN A.C. VOLT- ME-
TER, HAVING 5000 OHMS PER VOLT OR MORE SENSITIVITY, IN THE
FOLLOWING MANNER; CONNECT A 1500 OHM 10 WATT RESISTOR,
PARALLELED BY A .15 MFD. 150.V A.C TYPE CAPACITOR BETWEEN
AKNOWN GOOD EARTH GROUND (WATER PIPE, CON- DUIT, ETC.)
AND THE EXPOSED METALLIC PARTS, ONE AT A TIME. MEASURE THE
A.C. VOLTAGEACROSS THE COMBINATION OF 1500 OHM RESISTOR
AND .15 MFD CAPACITOR. REVERSE THE A.C. PLUG AND REPEAT
A.C. VOLTAGE MEASUREMENTS FOR EACH EXPOSED METALLIC
PART. VOLTAGE MEASURED MUST NOT EXCEED 75 VOLTS R.M.S.
THIS CORRESPONDS TO 0.5 MILLIAMP A.C ANY VALUE EXCEEDING
THIS LIMIT CONSTITUTES A POTENTIAL SHOCK HAZARD AND MUST
BE CORRECTED IMMEDIATELY.
SUBJECT: GRAPHIC SYMBOLS
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN
AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE
SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAG-
NITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRI-
ANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION
IN SERVICE LITERATURE.
SUBJECT : X-RADIATION
1. BE SURE PROCEDURES AND INSTRUCTIONS TO ALL SERVICE PER-
SONNEL COVER THE SUBJECT OF X-RADIATION. THE ONLY PO-
TEN- TIAL SOURCE OF X-RAYS IN CURRENT T.V. RECEIVERS IS THE
PIC- TURE TUBE. HOWEVER, THIS TUBE DOES NOT EMIT X-RAYS
WHEN THE HIGH VOLTAGE IS AT THE FACTORY SPECIFIED LEVEL.
THE PROPER VALUE IS GIVEN IN THE APPLICABLE SCHEMATIC. OP-
ERA- TION AT HIGHER VOLTAGES MAY CAUSE A FAILURE OF THE
PIC- TURE TUBE OR HIGH VOLTAGE SUPPLY AND, UNDER CERTAIN
CIR- CUMSTANCES, MAY PRODUCE RADIATION IN EXCESS OF DE-
SIRABLE LEVELS.
2. ONLY FACTORY SPECIFIED C.R.T. ANODE CONNECTORS MUST BE
USED. DEGAUSSING SHIELDS ALSO SERVE AS X-RAY SHIELD IN
COLOR SETS, ALWAYS RE-INSTALL THEM.
3. IT IS ESSNTIAL THAT SERVICE PERSONNEL HAVE AVAILABLE AN AC-
CURATE AND RELIABLE HIGH VOLTAGE METER. THE CALIBRA TION
OF THE METER SHOULD BE CHECKED PERIODICALLY AGAINST A
REFERENCE STANDARD, SUCH AS THE ONE AVAILABLE AT YOUR
DISTRIBUTOR.
4. WHEN THE HIGH VOLTAGE CIRCUITRY IS OPERATING PROPERLY
THERE IS NO POSSIBILITY OF AN X-RADIATION PROBLEM. EVERY
TIME A COLOR CHASSIS IS SERVICED. THE BRIGHTNESS SHOULD
BE RUN UP AND DOWN WHILE MONITORING THE HIGH VOLTAGE
WITH A METER TO BE CERTAIN THAT THE HIGH VOLTAGE DOES
NOT EXCEED THE SPECIFIED VALUE AND THAT IT IS REGULATING
CORRECTLY, WE SUGGEST THAT YOU AND YOUR SERVICE ORGA-
NIZATION REVIEW TEST PROCEDURES SO THAT VOLTAGE REGU-
LATION IS ALWAYS CHECKED AS A STANDARD SERVICING PROCE-
DURE. AND THAT THE HIGH VOLTAGE READING BE RECORDER ON
EACH CUSTOMER’S INVOICE.
5. WHEN TROUBLESHOOTING AND MAKING TEST MEASUREMENTS
IN A PRODUCT WITH A PROBLEM OF EXCESSIVE HIGH VOLTAGE,
AVOID BEING UNNECESSARILY CLOSE TO THE PICTURE TUBE AND
THE HIGH VOLTAGE SUPPLY. DO NOT OPERATE THE PRODUCT LON-
GER THAN IS NECESSARY TO LOCATE THE CAUSE OF EXCES SIVE
VOLTAGE.
6. REFER TO HV. B+ AND SHUTDOWN ADJUSTMENT PROCEDURES
DESCRIBED IN THE APPROPRIATE SCHEMATIC AND DIAGRAMS
(WHERE USED).
SUBJECT: IMPLOSION
1. ALL DIRECT VIEWED PICTURE TUBES ARE EQUIPPED WITH AN INTE
GRAL IMPLOSION PROTECTION SYSTEM, BUT CARE SHOULD BE
TAKEN TO AVOID DAMAGE DURING INSTALLATION, AVOID SCRATCH-
ING THE TUBE. IF SCRATCHED REPLACE IT.
2. USE ONLY RECOMMENDED FACTORY REPLACEMENT TUBES.
SUBJECT : TIPS ON PROPER INSTALLATION
1. NEVER INSTALL ANY PRODUCT IN A CLOSED-IN RECESS, CUBBY-
HOLE OR CLOSELY FITTING SHELF SPACE. OVER OR CLOSE TO
HEAT DUCT, OR IN THE PATH OF HEATED AIR FLOW.
2. AVOID CONDITIONS OF HIGH HUMIDITY SUCH AS: OUTDOOR PATIO
INSTALLATIONS WHERE DEW IS A FACTOR, NEAR STEAM RADIA-
TORS WHERE STEAM LEAKAGE IS A FACTOR, ETC.
3. AVOID PALCEMENT WHERE DRAPERIES MAY OBSTRUCT REAR
VENTING. THE CUSTOMER SHOULD ALSO AVOID THE USE OF DEC-
ORATIVE SCARVES OR OTHER COVERINGS WHICH MIGHT OB-
STRUCT VENTILATION.
4. WALL AND SHELF MOUNTED INSTALLATIONS USING A COMMER-
CIAL MOUNTING KIT. MUST FOLLOW THE FACTORY APPROVED
MOUNTING INSTRUCTIONS A PRODUCT MOUNTED TO A SHELF OR
PLATFORM MUST RETAIN ITS ORIGINAL FEET (OR THE EQUIVA-
LENT THICKNESS IN SPACERS) TO PROVIDE ADEQUATE AIR FLOW
ACROSS THE BOTTOM, BOLTS OR SCREWS USED FOR FASTENERS
MUST NOT TOUCH ANY PARTS OR WIRING. PERFORM LEAKAGE
TEST ON CUSTOMIZED INSTALLATIONS.
5. CAUTION CUSTOMERS AGAINST THE MOUNTING OF A PRODUCT ON
SLOPING SHELF OR A TILTED POSITION, UNLESS THE PRODUCT IS
PROPERLY SECURED.
6. A PRODUCT ON A ROLL-ABOUT CART SHOULD BE STABLE ON ITS
MOUNTING TO THE CART. CAUTION THE CUSTOMER ON THE HAZ-
ARDS OF TRYING TO ROLL A CART WITH SMALL CASTERS ACROSS
THRESHOLDS OR DEEP PILE CARPETS.
7. CAUTION CUSTOMERS AGAINST THE USE OF A CART OR STAND
WHICH HAS NOT BEEN LISTED BY UNDERWRITERS LABORATORIES,
INC. FOR USE WITH THEIR SPECIFIC MODEL OF TELEVISION RE-
CEIVER OR GENERICALLY APPROVED FOR USE WITH T.V.’S OF THE
SAME OR LARGER SCREEN SIZE.
8. CAUTION CUSTOMERS AGAINST THE USE OF EXTENSION CORDS,
EXPLAIN THAT A FOREST OF EXTENSIONS SPROUTING FROM A SIN-
GLE OUTLET CAN LEAD TO DISASTROUS CONSEQUENCES TO HOME
AND FAMILY.
GOOD EARTH
GROUND SUCH AS
THE WATER PIPE.
CONDUIT. ETC
PLACE THIS PROBE
ON EACH EXPOSED
METAL PART
A.C. VOLTMETER

1-3
2. SERVICING PRECAUTIONS
CAUTION : Before servicing the CAMERA covered by this
service data and its supplements and addends, read and
follow the
SAFETY PRECAUTIONS. NOTE : if unforeseen
circumstances create conflict between the following servic-
ing precautions and any of the safety precautions in this
publications, always follow the safety precautions.
Remembers Safety First:
General Servicing Precautions
1. Always unplug the CAMERA AC power cord from the AC
power source before:
(1) Removing or reinstalling any component, circuit
board, module, or any other assembly.
(2) Disconnection or reconnecting any internal electrical
plug or other electrical connection.
(3) Connecting a test substitute in parallel with an electro-
lytic capacitor.
Caution : A wrong part substitution or incorrect polar-
ity installation of electrolytic capacitors may result in
an explosion hazard.
2. Do not spray chemicals on or near this CAMERA or any
of its assemblies.
3. Unless specified otherwise in this service data, clean
electrical contacts by applying an appropriate contact
cleaning solution to the contacts with a pipe cleaner, cot-
ton-tipped swab, or comparable soft applicator. Unless
specified otherwise in this service data, lubrication of
contacts is not required.
4. Do not defeat any plug/socket B+ voltage interlocks with
whitch instruments covered by this service manual might
be equipped.
5. Do not apply AC power to this CAMERA and/or any of its
electrical assemblies unless all solid-state device heat
sinks are cerrectly installed.
6. Always connect test instrument ground lead to the ap-
propriate ground before connection the test instrument
positive lead. Always remove the test instrument ground
lead last.
Insulation Checking Procedure
Disconnect the attachment plug from the AC outlet and turn
the power on. Connect an insulation resistance meter(500V)
to the blades of the attachment plug. The insulation re-
sistance between each blade of the attachment plug and
accessible conductive parts (Note 1) should be more than
1Mohm.
Note 1 : Accessible Conductive Parts including Metal pan-
els, Input terminals, Earphone jacks, etc.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged
easily by static electricity. Such components commonly are
called Electrostatically Sensitive (ES) Devices. Examples
of typical ES devices are integrated circuits and some field
effect transistors and semiconductor chip components.
The following techniques should be used to help reduce the
incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor compo-
nent or semiconductor-equipped assembly, drain off any
electrostatic charge on your body by touching a known
earth ground. Alternatively, obtain and wear a com-
mercially available discharging wrist strap device, which
should be removed for potential shock reasons prior to
applying power to the unit under test.
2. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge
buildup or exposure of the assembly.
3. Use only a grouned-tip soldering iron to solder or unsol-
der ES devices.
4. Use only an anti-static solder removal device. Some sol-
der removal devices not classified a “anti-static” can gen-
erate electrical charges sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can gener-
ate electrical charge sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protec
tive package until immediately before you are ready to in-
stall it. (Most replacement ES devices are packaged with
leads electrically shorted together by conductive foam,
aluminum foil, or comparable conductive material).
7. Immediately before removing the protective material from
the leads of a replacement ES device, touch the protec-
tive material to the chassis or circuit assembly into which
the device will be installed.
Caution : Be sure no power is applied to the chassis or
circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged
replacement ES devices. (Normally harmless motion such
as the brushing together of your clothes fabric or the lift-
ing of your foot from a carpeted floor can generate static
electricity sufficient to damage an ES device.)

1-4
SPECIFICATIONS
ITEM L320-BP L320-BN
Signal System PAL NTSC
Total Pixels No./ Effective Pixels No. 470 000 Pixels / 440 000 Pixels 410 000 Pixels / 380 000 Pixels
Image Device 6 mm Super HADII CCD
Signal Process XDI-S2
Lens CS Mount (C Mount using adaptor ring)
IRIS Control DC/ELC
Sync. System Internal
Scanning Frequency (H/V) 15.625 kHz / 50 Hz 15.734 kHz / 59.94 Hz
Horizontal Resolution 620 TV Lines
S/N Ratio 52 dB
Minimum
Illumination (30 IRE)
Color Mode 0.06 lx @ Sens-up OFF
0.0001 lx @ Sens-up Auto
B/W Mode 0.03 lx @ Sens-up OFF
0.000001 lx @ Sens-up x128
Video Output Signal 1 Vp-p Composite (75 Ω)
Day & Night Digital Day / Night / Auto
Backlight OFF / BLC / HSBLC
DNR 3D-DNR (Off / Low / Middle / High)
Auto Gain Control Off / Low / Middle / High
Electronic Shutter Speed 1/50 to 1/90,000 1/60 to 1/90,000
Electronic Sensitivity OFF / Auto
White Balance Auto / ATW / One Push / Manual
User Color Mode STANDARD / COOL / WARM / VIVID
Power Source AC 24 V, DC 12 V AC 24 V, DC 12 V
Power Consumption 2.9 W 2.9 W
Operation Temp. -10 °C to 50 °C
Storage Temp. -20 °C to 60 °C
Operation Humidity 0 % RH to 80 % RH
Storage Humidity 0 % RH to 85 % RH
Weight 321 g
Dimension (H x V x D) 67.4 mm x 61.5 mm x 134 mm
FEATUERS LIST
• High resolution and high sensitivity with a 6 mm Super HAD II CCD.
• 620 TV lines of horizontal resolution.
• BLC covers various light conditions.
• Excellent signal-to-noise ratio of 52 dB.

1-5
LOCATION OF CUSTOMER CONTROLS
A Lens mount cap
The lens mount of the camera is covered using a
cap to protect it. Remove the lens cap covering the
lens.
B Camera installation bracket
The bracket can be fixed at the top or bottom of the
camera.
C Flange-back adjustment ring
D Lens iris output connector (LENS)
This 4- pin connector is used to send the Iris control
signal and power supply to an auto-iris type lens.
E Setup menu control buttons
Use these buttons to set the menu options.
F Power input terminal
Supplies AC 24 V or DC 12 V from an external
power source.
GVideo output connector (BNC type)
Supplies analog video signal (composite) to the con-
nected device such as a DVR or monitor.
HPower indicator
Lights when the camera is powered.
ACBDE
F
G
H

1-6

2-1
SECTION 2 CABINET & MAIN CHASSIS
CABINET AND MAIN FRAME VIEW
CCD
POWER
IF
251
A43
257
A47
A49
263
262
261
264
KEY
A48
250
4542
4545
4542
252
275
276
CABLE1
CABLE2
253
260
A40
265
4545
4545
4545
4568
4574
4574
4574
4574
4574
4542
4542
4542

2-2
801 Manual Assembly, Owners
804 Bag
803 Packing
802 Box
PACKING & ACCESSORY VIEW

3-1
SECTION 3 ELECTRICAL
CAMERA CONNECTION FOR ADJUSTMENT
1. REQUIRED EQUIPMENTS
2. CONNECTION OF THE EQUIPMENT
3. STANDARD IMAGE SIZE
PC Connecting JIG
VIEWER
CAMERA
WAVEFOM MONITOR
VECTOR SCOPE
TV or MONITOR
CN601
WIRE
1.2m or above (But when adjusting the iris, keep tightly close with the viewer)
Yl Cy GMg R BW
CAMERA VIEW ANGLE (Make the outer block full)
1) TV or MONITOR
2) VECTOR SCOPE
3) WAVEFORM MONITOR
4) VIEWER (3200°K)
5) LA100, LB140, LB200 FILTER
6) COLLIMATOR
7) DIGITAL EVR Equipment
(Initial / Adjustment )
8) PC (Pentium or Higher)

3-2
4. ADJUSTMENT AND TEST ORDER
1. Download part adjustment
1) MICOM DOWNLOAD
2) PR selection
2. Bad pixel adjustment
3. Final 1st test
1) Day and night function test
2) Communication test
3) Alarm and multi-function test
4. Final 2nd test (Maintain existing method)
1) Set and module external key operation test
2) W/B tracking test
3) Final VOUT test
4) Set dimension test
5) Test standard specification test
6) Multi-language OSD test
5. CAMERA ADJUSTMENT METHOD
5-1. ADJUSTMENT DOWNLOAD PART
(1) MICOM PROGRAM DOWNLOAD
* DOWNLOAD METHOD
ADJUSTMENT OBJECTIVE
ERROR
EQUIPMENT AND JIG
ADJUSTMENT METHOD
CAM EE
TO SAVE THE MICOM PROGRAM TO MICOM.
NOT DOWNLOADED
EFP-RC JIG, PC, INTERFACE BOARD
NUMBER OF MEASUREMENT LOCATIONS NUMBER OF ADJUSTMENT LOCATIONS ADJUSTMENT SPECIFICATION
1. Connect the PC with the downloading
device
1) Connect the PC and EFP-RC download device with
the USB cable.
2) When the device is connected, use the power of
the PC to turn on the power of the EFP-RC down-
loading device.
3) When the device is connected, the USB driver for
the new device must be installed so that the com-
munication between the PC and device can be
enabled.
4) USB driver exists in the CD and set the following
path.

3-3
5) The connection between the new hardware
(EFP-RC) and the PC is completed as shown
below.
2. Install the control program to the down-
loading device.
1) Install the program within the CD.
2) Execute the install.exe file.
3) When the installation is finished, click on Finish to
complete the installation.
3. Execute control program on
downloading device
1) Execute control program on downloading device.
2) Execute the control program of the downloading
device and select the File Download Tab.
3) Select the LS900’s_verXXXX.hxw file and click on
the Download button to download the file from the
PC to the downloading device.
4) And then download the LS900’s_verXXXX.pbt file
in the same method.
4. Description of downloading device
1) There are following items on the LCD panel as
shown below on the EFP-RC downloading device.
2) In the actual LCD panel, only two lines will be
shown, but if you press the button, the following
items will be displayed.
3) When the cursor is at 1. FILES, press the to
display the right screen.
4) When you press the button to move down the
item, the files downloaded before will be displayed.
1:FILES
2:PROGRAM
3:MCU SET
4:USER
5:FIRM UPDATE
<DOWNLOAD>
<MCU_TYPE>
<USER>
LS900’s_verXXXX.hxw
LS900’s_verXXXX.pbt

3-4
5) Press the button to set the cursor at LS900’s_
verXXXX.pbt and press the S button on the device
twice.
6) The selected file will be downloaded in the follow-
ing order of Erasing --> Programming --> Verifying.
(It takes about 1 minute)
7) When the download is completed, the alarm will go
off three times.
8) When you see the "V COMMAND OK" message on
the LCD panel, the download is completed.
5. Delete downloaded file
1) Place the cursor on the file to delete (.hxw or .pdt)
and press the A button on the equipment.
2) The screen will be displayed as follows.
3) When you press the S button, the file will be
deleted.
A, LS900’s_verXXXX.hxw
DELETE THIS FILE?
A, LS900’s_verXXXX.hxw
B=CANCEL / S=YES

3-5
(2) PR Selection
- Use the PR Apply Jig program to apply the initial data for the model where PR is applied.
1. Open the PR jig program.
2. Click on the Connect button to connect the communication.
3. After setting the model to PR, press the PR Apply button.
5-2. LENS SELECT TEST
1. Lens select test
2. Test method
1) Test lens: Manual, DC iris, video lens
2) Manual lens: Set the Lens Select Switch at the center and check the screen.
3) DC iris lens: Set the Lens Select Switch to the top and check the screen.
4) Video lens: Set the Lens Select Switch to the bottom and check the screen.
3. Error
1) Iris is full
2) The iris does not recover to normal screen after 3 seconds. (Iris is detected with delay)
3) Iris does not open as black cap.
4) Iris vibrates
ADJUSTMENT OBJECTIVE
ERROR
EQUIPMENT AND JIG
ADJUSTMENT METHOD
CAM EE
TO SAVE THE INITIAL PR VALUE ON MICOM
PR NOT SET
EFP-RC JIG, PC, INTERFACE BOARD
NUMBER OF MEASUREMENT LOCATIONS NUMBER OF ADJUSTMENT LOCATIONS ADJUSTMENT SPECIFICATION
ADJUSTMENT OBJECTIVE
ERROR
EQUIPMENT AND JIG
ADJUSTMENT METHOD
CAM EE
CHECK WHETHER IRIS OF EACH LENS IS OPERATING PROPERLY
IRIS OF EACH LENS NOT OPERATING PROPERLY
MONITOR
NUMBER OF MEASUREMENT LOCATIONS NUMBER OF ADJUSTMENT LOCATIONS ADJUSTMENT SPECIFICATION

3-6
5-3. IRIS ADJUSTMENT
1. Iris adjustment
To adjust to find the central value of control scope for DC iris control
2. PC adjustment method and precaution
1) Assemble CCD, CSP, IF and POWER PCB to DC lens.
2) Adjust the IRIS value by pressing the DC IRIS ADJUST button of JIG program after connecting
the communication device.
3) Press the iris adjustment button.
4) When the adjusting value is displayed, proceed to the following process.
5-4. BAD PIXEL CORRECTION
1. Bad pixel correction
To adjust the for the bad pixel
2. PC adjustment method and precaution
1) Assemble the DC iris lens.
2) Open adjustment jig program and connect the communication.
3) Press the bad pixel correction button.
4) When adjustment completion message is displayed, proceed to the following process.
ADJUSTMENT OBJECTIVE
ERROR
EQUIPMENT AND JIG
ADJUSTMENT METHOD
CAM EE
BAD PIXEL AUTO CORRECTION FUNCTION
BAD PIXEL NOT CORRECTION
WAVE FORM MONITOR, MONITOR
NUMBER OF MEASUREMENT LOCATIONS NUMBER OF ADJUSTMENT LOCATIONS ADJUSTMENT SPECIFICATION
ADJUSTMENT OBJECTIVE
ERROR
EQUIPMENT AND JIG
ADJUSTMENT METHOD
CAM EE
DC IRIS AUTO ADJUSTMENT
IRIS VIBRATION, FULL SCREEN.
PC,W/FORM MONITOR, VIEWER
NUMBER OF MEASUREMENT LOCATIONS NUMBER OF ADJUSTMENT LOCATIONS ADJUSTMENT SPECIFICATION

3-7
TRAINING MASTER
1. DISTORTED PICTURE
- When powered ON, blank (or non-uniform) scene appears on screen
Blank screen is displayed.
(Power do not TURN ON)
Check DC Adapter polarity. (L320DN, L321DN)
Check CSP board and Key board tightly connected.
Check cable among ccd_csp and key and if board.
NO
Is there any characters when Powered on? Check if Flash rom in XDI is programmed.
NO
Is non-uniform scene on screen ? Check correct PR(NTSC or PAL) applied to XDI.
YES
YES
YES
Replace power and key board.
Are outputs from power board Correct?
(15 V, -7.5 V, 5 V, 3.3 V)
NO
NO
YES
Replace CCD_CSP board. (L320)
Replace CCD or CSP board. (L321)

3-8
POSSIBLE ISSUE CASE
1. Possible Issue Case
Model Lunox (L5213, L6213, L320, L321)
Symptom PR program do not apply
Cause Flash rom of XDI chip is not programmed.
Trouble
shoot
Download Flash rom data of XDI via
E8a from PC.
Or Use Stand-alone ROM downloader
(refer Download section of service
manual.)
2. Symptom Effect
• Horizental glitches appears on screen
• Reason : Ball grid of ‘XDI’ IC is cracked from PCB.
• Troubleshooting : Change CCD_CSP board.

3-9
1. PICTURE DEAD
Is the Power right? Check the Power.
NO
Is the CCD VCC (15 V, -8.5 V, 5 V) right? Check the Power(L2516, C2515, IC2502).
NO
Is the CSP VCC(3.3 V, 1.8 V) right? Check the Power(L2518, IC704).
YES
YES
YES
Check the IC703.Is the XRST right?
Check the X-TAL(X700).
YES
Is Frequency right?
Check the IC504(AFE).
YES
Is VIDEO_IN0~11 right?
YES
Check the CCD (IC503 pin8)
NO
NO
NO
NO
YES
Check the IC706.Is Video out right? NO
TROUBLESHOOTING GUIDE

3-10
2. POWER IS NOT OPERATED
Power board trouble (DC output is not).
Is the rectified voltage is good?
(Around 7 V ~ 30 V DC) Check the Fuse(F1101), Line Filter(L1105).
NO
Is the output of T1101(pin9) right? Check the transformer T1101.
NO
YES
YES
Is the voltage of L2518(3.3 V) right? Check the IC2504.
NO
YES
Is the voltage of L2515(-7 V) right? Check the IC2503.
NO
YES
Is the voltage of L2516(15 V) right? Check the IC2505.
NO
YES
Is the voltage of IC2502(5 V) right? Check the IC2502.
NO
YES
Replace component with trouble.
YES

3-11
COMPONENT REPAIR GUIDE
1. No POWER Problem
- No power problems occurs when you power on the unit.
1-1. Solution
Replace Fuse, F1101, Bridge diode D1105, D1106, D1107, D1108 on power board.
1-2. How to troubleshoot (counter Measure)
- Look at the physical of F1101.
- Look at the physical of D1105, D1106, D1107, D1108
Fuse Diode
F1101