Lifan X60 User manual
LIFAN X60 Service Manual
Content
Chapter I Complete Vehicle’s Performance........................................................................................... 3
Section 1 Overview....................................................................................................................... 3
Section 2 Main Technical Parameters............................................................................................ 9
Section 3 Maintenance Regulations............................................................................................. 20
Chapter II Overview............................................................................................................................25
Section 1 EFI system................................................................................................................... 25
Section 2 Daily Usage and Maintenance.....................................................................................104
Chapter III Mechanical Part...............................................................................................................132
Section 1 Cylinder pressure check..............................................................................................132
Section 2 Check and Adjustment of Valve Clearance.................................................................139
Chapter IV Chassis...............................................................................................................................243
Section 1 Manual transmission (MT)......................................................................................... 243
Section 2 Automatic Transmission (4AT)...................................................................................321
Section 3 Suspension System......................................................................................................368
Section 4 Steering System.......................................................................................................... 422
Section 5 Brake System..............................................................................................................435
Section 6 Fuel Supply System....................................................................................................479
Section 7 Drive System..............................................................................................................484
Chapter V Electrical Part....................................................................................................................515
Section 1 Starting System.......................................................................................................... 515
Section 2 Power Supply System.................................................................................................522
Section 3 Air Conditioning......................................................................................................... 544
Section 4 Lamps.........................................................................................................................585
Section 5 Electric Window......................................................................................................... 592
Section 6 Exterior Electric Rearview Mirror..............................................................................601
Section 7 Wiper and Washer...................................................................................................... 606
Section 8 Instrument Cluster...................................................................................................... 612
Section 9 BCM Central Lock and Burglar Alarm System.......................................................... 632
Section 10 Reversing Radar System (optional).......................................................................... 654
Section 11 Audio System (option)..............................................................................................661
Section 12 Air Bag..................................................................................................................... 671
Section 13 Other Electric Systems.............................................................................................700
Chapter VI Vehicle Body and Accessories......................................................................................... 708
Section 1 Vehicle Body..............................................................................................................708
Section 2 Accessories.................................................................................................................715
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Chapter I Complete Vehicle’s Performance
Section 1 Overview
LIFAN X60 is a kind of urban sports utility vehicle and the first SUV model of
LIFAN Motor (Group) Co., Ltd.
Vehicle identification
1. Vehicle Identification Number (VIN)
(1) Vehicle identification number (VIN) description
There are 3 vehicle identification numbers (VIN): 1, the VIN is stamped on the engine
compartment bulkhead; 2, the VIN is provided on the vehicle plate; 3, the VIN is on a
plate fastened to the top left of the dashboard on the driver’s side, as shown in Figure 1 -1.
For the composition of the VIN, see Table 1-1.
①
②
③
Figure 1-1 Vehicle Identification Number
Table 1-1 Vehicle Identification Number
1
2
3
4
5
6
7
8
9
10
11
1
2
1
3
1
4
1
5
1
6
1
7
L
C
N
6
4
E
D
5
×
×
0
×
×
×
×
×
×
Factory
Vehicl
e type
Vehicle
length,
maximu
m
total
mass
Bod
y
type
Wheelbas
e
Engin
e
power
(kW) /
Fuel
type
Chec
k
digit
Yea
r
Plan
code
t
Sequence number
(2) Vehicle plate
LF6430 vehicle plate is shown in Figure 1-2.
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Figure 1-2 Vehicle Plate
Engine Assembly
It adopts LFB479Q engine, which is a 16-valve double overhead camshaft (DOHC)
multipoint electronic fuel injection (EFI) engine adopting independent sequential
ignition and VVT-i.
Chassis
1. Suspension: the MacPherson type independent suspension is applied in the front
suspension while the spatial 3-linkage trailing arm independent suspension is
applied in the rear suspension.
2. Clutch: Clutch pedal unit and hydraulic clutch operating device.
3. Transmission: 5-speed manual gear transmission or4-speed automatic
transmission 4. Steering gear: Hydraulic power rack and pinion steering gear; the
steering column is provided with impact absorption ability.
5. Brake: Both the front and rear brakes are vented disc brakes, equipped with
anti-lock brake system (ABS) and electronic brake-force distribution (EBD) system.
6. Tires: 215/65 R16 102H, Wheel rims: 6.5J×16.
Vehicle body
1. The vehicle body adopts high-clearance integral body construction. The
Chongqing Lifan Auto Co., Ltd
Brand
Lifan
brand
Model
Made in China
Maximum allowable total weight (kg) Engine displacement (ml)
Engine model Max. engine net power (kW):
Manufacturing date Occupant number (person)
Vehicle identification number
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cage-shaped body frame is equipped with laser welded stiff steel plate of variable
thickness. Both the rear and the front of the vehicle body are provided with impact
absorption functions.
2. The inner trim parts adopt fire-retardant and recyclable engineering plastics and
textiles with high strength and environment-friendly odor.
3. A/C system: Manual adjustment type A/C with outer circulation air intake filter
layer replaceable periodically.
4. Rearview mirror: Anti-dazzling type interior rearview mirror and electric exterior
rearview mirror.
Electrical Equipment
The electrical equipment of LIFAN X60 series models is provided with a single wire
system, negative earth, DC, and a rated voltage of 12V.
Engine and Electronic Fan
The electronic cooling fan of engine adopts the arrangement of two-stage speed
regulation dual fan.
Power Start and Charging System
Battey: 80 Ah maintenance free lead-acid battery;
Alternator: 14V/90A integral alternator with built-in voltage regulator.
Starter: 1.4kw permanent magnetic starter.
Ignition EFI system
Ignition switch: electrical starting
The electronic fuel injection (EFI) system of engine adopts the MT22.1 EFI system
of Delphi Corp., so the standards of EFI shall prevail. The main components of EFI
system include: engine control unit (ECU); sensors: intake pressure temperature
sensor, knock sensor, oxygen sensor, camshaft position sensor, crankshaft position
sensor, coolant temperature sensor, accelerator pedal position sensor, throttle
position sensor and weak acceleration sensor; and actuators: electronic throttle valve
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assembly (throttle regulator motor), Canister solenoid, fuel rail and fuel injector
assembly, ignition coil, fuel pressure regulator, three-way catalytic converter, OCV
valve, etc.
Warning sign
The warning sign system of LIFAN X60 series models can send out warning and
direction signals to the ambience. It mainly involves horn, turn signal lamp signal,
emergency light switch, reverse light and brake lamp and their switches, as well as
front and rear fog lights.
Instrument and display screen
Instrument cluster: The instrument cluster of electronic odometer, which comprises
coolant temperature gauge, engine tachometer, speedometer, fuel gauge and gear
indicator display.
Indicator lights: Battery recharging indicator, engine oil pressure indicator light,
engine fault detection indicator light, hand brake indicator light, air bag indicator
light, fuel alarm indicator light, instrument light, high beam indicator light, low
beam indicator light, steering (emergency light) indicator light, ABS indicator light,
“door is not secured” indicator light. Reverse radar display, low brake fluid level
indicator light, width lamp indicator light, front and rear fog lights indicator light,
rear defrosting indicator light, electronic burglar indicator light, snow-mode
indicator lamp, transmission oil temperature warning indicator lamp, etc;
multi-functional display screen: Safety belt indicator light, environment
thermometer and electronic clock display.
Electrical auxiliary devices
Front windshield wiper system: Controlled by combination switch handle, with
wiper motor and connecting rod arranged in the front of dash panel.
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CD audio system: Single disc CD player (DVD optional) of 6 speakers installed on
the dash board, with functions like radio reception, disc playing, time display, etc. In
addition, both CD player and DVD are provided with USB interfaces, which can be
connected with removable storage devices as per customer needs.
Cigarette lighter: 1 cigarette lighter, which can also be used as onboard external
power supply.
Rear defroster: The rear window adopts heating glass and is controlled by switch.
Heated front seats: heated by carbon fiber, equipped with switch control. (Optional)
Close 4-door car windows: Four doors’ layout, master control of the driver’s door,
and independent control of the 4 doors and windows, with operating switch arranged
on the door armrest. Central locking: Unified switch for the installation of the 4
doors, with remote control function and adopting BCM centralized control.
Electronic anti-theft devices: Centrally controlled by BCM for electronic anti-theft.
A/C system: It adopts WXH-106-AP scroll compressor with displacement of
106ml/r and good refrigeration effect.
It consists of condenser, evaporator, thermostat, sensor, pressure switch, blower, etc.
Anti-theft safety devices
Air bags: Electronic dual air bags respectively located at the steering wheel and
the dash board of the vice cab.
ABS safety devices. Anti-theft devices (optional):
The anti-theft system is mainly controlled by the BCM of the body controller and is
connected with the ECU of engine by a communication line. After the ignition key is
put in place, if the detected signal is correct, the ignition system will work normally,
otherwise the engine will not start. This is a commonly used anti-theft system.
Other electrical parts
Other electrical parts include: wire harness, center control box, relay, safety plate,
connector clip, switch, corresponding fixing supports and ties. Its use comply with
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Section 2 Main Technical Parameters
Basic Performance Parameters
1. Complete vehicle’s main parameters (see Table 1-01 Complete Vehicle’s Main
Parameters)
Table 1-01 Complete Vehicle’s Main Parameters
Item
LIFAN X60
Basic model
2-compartment and 5-door
SUV model
Drive model
Transverse front engine; front
wheel drive
Overall
dimension
Length
mm
4325
Width
mm
1790
Height (no load)
mm
1690
Wheel base
mm
2600
Track
Front (no load)
mm
1515
Rear (no load)
mm
1502
Front overhang
mm
830
Rear overhang
mm
895
Trafficabilit
y
Approach angle
(°)
25.1
Departure angle
(°)
23
Minimum ground clearance
mm
179
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Minimum turning diameter
m
10.8
Capacity of luggage boot
L
405
Weight
Curb weight
kg
1330
Axle load distribution (front
and rear)
kg
734/596
Gross vehicle weight
kg
1705
Axle load distribution (front
and rear)
kg
830/875
Full load axle load percentage
(front and rear)
﹪
49/51
2. Complete vehicle’s performance parameters (See Table 1-02)
Table 1-01 Complete Vehicle’s Performance Parameters
Item
LIFAN X60
Performance parameters
Maximum speed
km/h
170
Acceleration performance
(0-100km)
s
≤14.5
Fuel consumption of
comprehensive operation mode
L/100km
8.2 Manual / 8.7
Automatic
Maximum grade ability
(﹪)
≥32
Seats
Person(s)
5
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Main Assemblies’ Structure and Parameters
Main technical parameters of engine assembly (See Table 1-02 Main Technical
Parameters of Engine Assembly)
Table 1-03 Main Technical Parameters of Engine Assembly
Item
Parameters
Engine type
Four-cylinder inline, four-stroke, double overhead
camshaft, 16-valve, sequential fuel injection
independent ignition, VVT-i electronic fuel injection
gasoline engine
Displacement
1794ml
Engine type
Four-cylinder inline engine
Camshaft type
Double overhead camshaft, with intake camshaft
turning angle variable continuously.
Combustion chamber
Weir type
Cylinder bore × stroke
79mm×91.5mm
Compression ratio
10：1
Feed system
Oil supply system without oil return; electronic
throttle system
EFI system type
Delphi MT22.1
Maximum power
98kW/6000 rpm
Maximum torque
168N•m/(4200-4400) rpm
Minimum fuel consumption
265 g/kW.h
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No-load stable speed (idle
speed)
750±50 r/min
Ignition order
1-3-4-2
Ignition advance angle (idle
speed)
5±3º
Intake valve clearance (cold)
0.20～0.25 mm
Exhaust valve clearance (cold)
0.30～0.35 mm
Capacity of lubricant
3.3—3.5L
Fuel model
93 # unleaded gasoline
Engine oil model
≥SL grade (selecting proper engine oil depending on
different regions). Recommended viscosity grades:
a). 5W/30: (common engine oil);
b). 0W/40: (refer local clamit condition.)
Start method
Electric start
Lubrication method
Pressure and splashing combined type
Cooling method
Compulsory water cooling circulation
Overall dimension (excluding
transmission)
640×641×644mm
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Main chassis assembly types and parameters (See Table 1-04 Main Chassis Assembly
Types and Parameters)
Table 1-04 Main Chassis Assembly Types and Parameters
Name
Structure and parameters
Air intake system
Intake pipeline and air cleaner
Fuel supply system
Electric fuel pump, fuel filter, pressure regulator, fuel tank, etc.
Exhaust system
2 of three-way catalytic converter and 2 muffler
Cooling system
Ribbon-tubular radiator and double speed dual electronic fan
Clutch model
Single diaphragm spring friction clutch
Transmission
model
Manual 5th gear constant mesh gear transmission / 4-speed
automatic transmission
Drive shaft
Model
Three-pin drive shaft for the inner side
while ball-cage drive shaft for the outer
side
Suspension
Front suspension
MacPherson type independent suspension
Rear suspension
Special 3-connecting rod trailing arm
independent suspension
Tyre
Tyre type
Radial tyre
Tyre specification
215/65 R16 102 H
Wheel rim
specification
6.5J×16
Tyre pressure
250kPa
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Wheel location
Front wheel camber
-1°12′±30′ (no load)
Toe-in angle of front
wheel
-0°43′±30′ (no load)
Kingpin inclination
11º2′±30′ (no load)
Kingpin caster
2°44′±30′ (no load)
Rear wheel camber
-0°57′±30′ (adjustable)
Toe-in angle of rear
wheel
0°6′±30′ (no load)
Steering angle
Left steering angle for left
wheels:(+35°31′)～(+39°31′)
Left steering angle for right
wheels:(+29°18′)～+33°18′)
Right steering angle for left
wheels:(-29°18′)～(-33°18′)
Right steering angle for right wheels:
(-35°31′)～(-39°31′)
Steering system
Steering gear type
Rack and pinion hydraulic power steering
gear
Steering system
Adjustable tubular column angle;
O.D. of steering wheel: 378mm
Brake system
Structure type
Hydraulic dual vacuum booster
equipped with ABS and EBD devices
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Driving brake
Disc brake for both front and rear wheels
Parking brake
Mechanical rope-type rear wheel drum
brake
Vehicle body structure type and parameters
Table 1-05 Vehicle Body and Interior & Exterior Trimming
Name
Structure and parameters
Vehicle body
Model
Integral 2-compartment and 5-door vehicle body
White body
All-metal cage type structure
Door assembly
Integral, with four counterclockwise-opening doors; clip door
key, with side door beam; hatchback rear door, with air spring
for balance.
Engine hood
Open backward, with curved hinge
Front and rear
bumpers
Injection molding
Interior and exterior trimming
Interior trimming
Injection molding structure with surface texture
Dash board
Injection molding structure with surface texture
A, B, C pillars and
inside door board
Injection molding frame with needled velvet finish
Windshield
Front windshield: laminated glass; rear windshield: tempered
glass
Rearview mirror
Exterior rearview mirror: convex mirrors for both right and left
sides, with electric control
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Interior rearview mirror: anti-dazzling type
Seat
Front seats: independent seats, with front and rear positions,
backrest angle and headrest adjustable, and without safety belts;
Rear seats: dependent seats with safety belts, which is foldable in
certain proportion.
A/C
Structure type
Scroll compressor for refrigeration and engine warm water for
heating
Operation
Knob-type control, which can control airflow direction, select
and adjust air speed, temperature and air circulation, with
electric control adopted for luxury ones.
Refrigerant
Type: R134a; filling capacity: 500g±20g
Structure and parameters of electrical system (see Table 1-06 Structure and
Parameters of Electrical System)
Table 1-06 Structure and Parameters of Electrical System
Name
Structure and parameters
Power and engine electrical
appliances
Wiring
Single wire system, negative earth, DC 12V
Alternator
Integral, AC, built-in voltage regulator, spec. 14V/90A
Battery
80 Ah maintenance free lead-acid battery
Starter
1.4kw permanent magnetic starter
Electronic fan
Two-stage speed regulation dual fan
Body
lighting
and signal
Front group
lamps
Headlamp (55W, white, 2), position lamp (0.54W, white),
turn signal lamp (21W, amber, 2)
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Side turn
signal lamp
12V, 0.6W, amber, 2
Front and rear
fog lights
Front fog light (55W, white, 2), rear fog light (21W, red),
rear width lamp (0.32W, red)
Rear group
lamps
Brake lamp (1.9W, red, 2),
Reverse light (21W, white, 2),
turn signal lamp (3.13W, amber, 2),
rear width lamp (0.8W, red)
Body lighting and signal
Rear license
plate light
5W, white, 2
High-mounted
brake lamp
LED, red, 1
Interior
grouped roof
lights
5W, white, 4
Step lamp
0.8W, red, 2
Instrument system
Instrument
cluster
Instrument cluster with electronic odometer, including LCD
coolant temperature gauge, fuel gauge, speedometer, engine
tachometer, etc.
Indicator lights
Including charge indicator, engine oil pressure indicator, fuel
alarm indicator,, low brake fluid level indicator light, engine
fault detection indicator, hand brake indicator, anti-theft
indicator, safety belt indicator, air bag indicator, instrument
light, high beam indicator, fog light indicator, turn signal lamp
(emergency light) indicator, ABS indicator light, “door is not
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secured” indicator light, snow-mode indicator lamp,
transmission oil temperature warning indicator lamp, etc.
Electrical
auxiliary
service
Including CD player (or DVD), cigarette lighter, rear defroster,
wiper washer, remote door lock, anti-theft device, air bag,
window regulator, etc.
Lubricant, fuel, steering fluid, brake fluid, coolant, A/C refrigerant and their
capacity
Lubricant (See Table 1-07 Lubricant)
Table 1-07 Lubricant
Item
Lubricant
Model
Weight
Bearing and ball pin
Lithium base
grease
7022
0.34kg
Fuel (See Table 1-08 Fuel Model and Fuel Tank Capacity)
Table 1-08 Fuel Model and Fuel Tank Capacity
Name
Performance index
Fuel model
93 # unleaded gasoline
Fuel tank capacity (L)
55/L
Steering fluid, brake fluid, coolant, A/C refrigerant (See Table 1-09 Steering Fluid, Brake
Fluid, Coolant, A/C Refrigerant)
Table 1-09 Steering Fluid, Brake Fluid, Coolant, A/C Refrigerant
Name
Model
Capacity / Weight
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