Lifan X60 User manual

LIFAN INDUSTRY(GROUP) IMP&EXP CO.,LTD
LIFANX60
Service Mnual
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LIFAN X60 Service Manual
LIFAN X60 Service manual
mashinesoft.com
09120146259

LIFAN X60 Service Manual
Content
Chapter I Complete Vehicle’s Performance........................................................................................... 3
Section 1 Overview....................................................................................................................... 3
Section 2 Main Technical Parameters............................................................................................ 9
Section 3 Maintenance Regulations............................................................................................. 20
Chapter II Overview............................................................................................................................25
Section 1 EFI system................................................................................................................... 25
Section 2 Daily Usage and Maintenance.....................................................................................104
Chapter III Mechanical Part...............................................................................................................132
Section 1 Cylinder pressure check..............................................................................................132
Section 2 Check and Adjustment of Valve Clearance.................................................................139
Chapter IV Chassis...............................................................................................................................243
Section 1 Manual transmission (MT)......................................................................................... 243
Section 2 Automatic Transmission (4AT)...................................................................................321
Section 3 Suspension System......................................................................................................368
Section 4 Steering System.......................................................................................................... 422
Section 5 Brake System..............................................................................................................435
Section 6 Fuel Supply System....................................................................................................479
Section 7 Drive System..............................................................................................................484
Chapter V Electrical Part....................................................................................................................515
Section 1 Starting System.......................................................................................................... 515
Section 2 Power Supply System.................................................................................................522
Section 3 Air Conditioning......................................................................................................... 544
Section 4 Lamps.........................................................................................................................585
Section 5 Electric Window......................................................................................................... 592
Section 6 Exterior Electric Rearview Mirror..............................................................................601
Section 7 Wiper and Washer...................................................................................................... 606
Section 8 Instrument Cluster...................................................................................................... 612
Section 9 BCM Central Lock and Burglar Alarm System.......................................................... 632
Section 10 Reversing Radar System (optional).......................................................................... 654
Section 11 Audio System (option)..............................................................................................661
Section 12 Air Bag..................................................................................................................... 671
Section 13 Other Electric Systems.............................................................................................700
Chapter VI Vehicle Body and Accessories......................................................................................... 708
Section 1 Vehicle Body..............................................................................................................708
Section 2 Accessories.................................................................................................................715
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LIFAN X60 Service Manual
Chapter I Complete Vehicle’s Performance
Section 1 Overview
LIFAN X60 is a kind of urban sports utility vehicle and the first SUV model of
LIFAN Motor (Group) Co., Ltd.
Vehicle identification
1. Vehicle Identification Number (VIN)
(1) Vehicle identification number (VIN) description
There are 3 vehicle identification numbers (VIN): 1, the VIN is stamped on the engine
compartment bulkhead; 2, the VIN is provided on the vehicle plate; 3, the VIN is on a
plate fastened to the top left of the dashboard on the driver’s side, as shown in Figure 1 -1.
For the composition of the VIN, see Table 1-1.
①
②
③
Figure 1-1 Vehicle Identification Number
Table 1-1 Vehicle Identification Number
1
2
3
4
5
6
7
8
9
10
11
1
2
1
3
1
4
1
5
1
6
1
7
L
C
N
6
4
E
D
5
×
×
0
×
×
×
×
×
×
Factory
Vehicl
e type
Vehicle
length,
maximu
m
total
mass
Bod
y
type
Wheelbas
e
Engin
e
power
(kW) /
Fuel
type
Chec
k
digit
Yea
r
Plan
code
t
Sequence number
(2) Vehicle plate
LF6430 vehicle plate is shown in Figure 1-2.
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Figure 1-2 Vehicle Plate
Engine Assembly
It adopts LFB479Q engine, which is a 16-valve double overhead camshaft (DOHC)
multipoint electronic fuel injection (EFI) engine adopting independent sequential
ignition and VVT-i.
Chassis
1. Suspension: the MacPherson type independent suspension is applied in the front
suspension while the spatial 3-linkage trailing arm independent suspension is
applied in the rear suspension.
2. Clutch: Clutch pedal unit and hydraulic clutch operating device.
3. Transmission: 5-speed manual gear transmission or4-speed automatic
transmission 4. Steering gear: Hydraulic power rack and pinion steering gear; the
steering column is provided with impact absorption ability.
5. Brake: Both the front and rear brakes are vented disc brakes, equipped with
anti-lock brake system (ABS) and electronic brake-force distribution (EBD) system.
6. Tires: 215/65 R16 102H, Wheel rims: 6.5J×16.
Vehicle body
1. The vehicle body adopts high-clearance integral body construction. The
Chongqing Lifan Auto Co., Ltd
Brand
Lifan
brand
Model
Made in China
Maximum allowable total weight (kg) Engine displacement (ml)
Engine model Max. engine net power (kW):
Manufacturing date Occupant number (person)
Vehicle identification number
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LIFAN X60 Service Manual
cage-shaped body frame is equipped with laser welded stiff steel plate of variable
thickness. Both the rear and the front of the vehicle body are provided with impact
absorption functions.
2. The inner trim parts adopt fire-retardant and recyclable engineering plastics and
textiles with high strength and environment-friendly odor.
3. A/C system: Manual adjustment type A/C with outer circulation air intake filter
layer replaceable periodically.
4. Rearview mirror: Anti-dazzling type interior rearview mirror and electric exterior
rearview mirror.
Electrical Equipment
The electrical equipment of LIFAN X60 series models is provided with a single wire
system, negative earth, DC, and a rated voltage of 12V.
Engine and Electronic Fan
The electronic cooling fan of engine adopts the arrangement of two-stage speed
regulation dual fan.
Power Start and Charging System
Battey: 80 Ah maintenance free lead-acid battery;
Alternator: 14V/90A integral alternator with built-in voltage regulator.
Starter: 1.4kw permanent magnetic starter.
Ignition EFI system
Ignition switch: electrical starting
The electronic fuel injection (EFI) system of engine adopts the MT22.1 EFI system
of Delphi Corp., so the standards of EFI shall prevail. The main components of EFI
system include: engine control unit (ECU); sensors: intake pressure temperature
sensor, knock sensor, oxygen sensor, camshaft position sensor, crankshaft position
sensor, coolant temperature sensor, accelerator pedal position sensor, throttle
position sensor and weak acceleration sensor; and actuators: electronic throttle valve
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assembly (throttle regulator motor), Canister solenoid, fuel rail and fuel injector
assembly, ignition coil, fuel pressure regulator, three-way catalytic converter, OCV
valve, etc.
Warning sign
The warning sign system of LIFAN X60 series models can send out warning and
direction signals to the ambience. It mainly involves horn, turn signal lamp signal,
emergency light switch, reverse light and brake lamp and their switches, as well as
front and rear fog lights.
Instrument and display screen
Instrument cluster: The instrument cluster of electronic odometer, which comprises
coolant temperature gauge, engine tachometer, speedometer, fuel gauge and gear
indicator display.
Indicator lights: Battery recharging indicator, engine oil pressure indicator light,
engine fault detection indicator light, hand brake indicator light, air bag indicator
light, fuel alarm indicator light, instrument light, high beam indicator light, low
beam indicator light, steering (emergency light) indicator light, ABS indicator light,
“door is not secured” indicator light. Reverse radar display, low brake fluid level
indicator light, width lamp indicator light, front and rear fog lights indicator light,
rear defrosting indicator light, electronic burglar indicator light, snow-mode
indicator lamp, transmission oil temperature warning indicator lamp, etc;
multi-functional display screen: Safety belt indicator light, environment
thermometer and electronic clock display.
Electrical auxiliary devices
Front windshield wiper system: Controlled by combination switch handle, with
wiper motor and connecting rod arranged in the front of dash panel.
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CD audio system: Single disc CD player (DVD optional) of 6 speakers installed on
the dash board, with functions like radio reception, disc playing, time display, etc. In
addition, both CD player and DVD are provided with USB interfaces, which can be
connected with removable storage devices as per customer needs.
Cigarette lighter: 1 cigarette lighter, which can also be used as onboard external
power supply.
Rear defroster: The rear window adopts heating glass and is controlled by switch.
Heated front seats: heated by carbon fiber, equipped with switch control. (Optional)
Close 4-door car windows: Four doors’ layout, master control of the driver’s door,
and independent control of the 4 doors and windows, with operating switch arranged
on the door armrest. Central locking: Unified switch for the installation of the 4
doors, with remote control function and adopting BCM centralized control.
Electronic anti-theft devices: Centrally controlled by BCM for electronic anti-theft.
A/C system: It adopts WXH-106-AP scroll compressor with displacement of
106ml/r and good refrigeration effect.
It consists of condenser, evaporator, thermostat, sensor, pressure switch, blower, etc.
Anti-theft safety devices
Air bags: Electronic dual air bags respectively located at the steering wheel and
the dash board of the vice cab.
ABS safety devices. Anti-theft devices (optional):
The anti-theft system is mainly controlled by the BCM of the body controller and is
connected with the ECU of engine by a communication line. After the ignition key is
put in place, if the detected signal is correct, the ignition system will work normally,
otherwise the engine will not start. This is a commonly used anti-theft system.
Other electrical parts
Other electrical parts include: wire harness, center control box, relay, safety plate,
connector clip, switch, corresponding fixing supports and ties. Its use comply with
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relevant requirements.
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Section 2 Main Technical Parameters
Basic Performance Parameters
1. Complete vehicle’s main parameters (see Table 1-01 Complete Vehicle’s Main
Parameters)
Table 1-01 Complete Vehicle’s Main Parameters
Item
LIFAN X60
Basic model
2-compartment and 5-door
SUV model
Drive model
Transverse front engine; front
wheel drive
Overall
dimension
Length
mm
4325
Width
mm
1790
Height (no load)
mm
1690
Wheel base
mm
2600
Track
Front (no load)
mm
1515
Rear (no load)
mm
1502
Front overhang
mm
830
Rear overhang
mm
895
Trafficabilit
y
Approach angle
(°)
25.1
Departure angle
(°)
23
Minimum ground clearance
mm
179
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