LILLNORD PG-100 Operating instructions

Dear Lillnord costumer!
Lillnord enjoys with its more than 10.000 worldwide located PG-100 units great
experience in servicing o the units - with a minimum o e ort and cost - or
everyone!
Contact your local electrician. He will in 99% o cases be able to solve the problem
using attached Lillnord service concept system. The unit must not be connected to
the water through a water so tener.
Let him ollow care ully the instructions o the table set.
Check Table / PG-100
Stepwise fault determination
Should he end up in a dead end
please contact Lillnord on + 45 8780 3130
In order to obtain a PG-100 unit that daily work e iciently with high quality o the
inished ermented dough, ollow Lillnord recommendations or daily, monthly and
annual maintenance, see page 12—Maintenance in Detailed Troubleshooting /
Check table / PG-100
Use only Lillnord original spare parts. It pays o ! See attached spare parts
catalogue and order parts on:
Lillnord: 45 8780 3130
Fax: [phone]
E-mail: [email protected]k
We hope the task are thus eliminated otherwise contact Lillnord.
Kind regards
Lillnord A/S

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Detailed Troubleshooting
———————
Check Table

3
Table of contents Page
POWER SUPPLY
In general control error occurring in the power supply
4
MOISTURE
General occurring error in connection with the drying of products,
uneven proofing and too little humidity
5-6
STEAM UNIT
Steam unit running over, will not stop filling in water
7
HEAT
The system does not heat or heats insufficiently
-9
GENERAL
The external conditions for the system function
10
MAINTENANCE
Maintenance for smooth operation
11

4
ERROR - POWER SUPPLY:
1 System does not start in pos. 1
and 2. Lamp does not light.
Fuse blown
Replace the use
2 Flap or the drain valve not closed
Close lap
OK
3 Switch de ective
Replace the switch
OK
4 Switch or lap de ective
Replace the switch
OK
OK eller
Dead End?
CONTACT LILLNORD
Tlf 45 8780 3130

5
ERROR - MOISTURE:
1 Not enough moisture
Operating Lamp OFF
Hygrostat set incorrectly
Normal setting about 80-90% RH
2 Hygrostat de ective
Replace hygrostat
OK
3 Operation Lamp ON
Steam unit does not steam su icient.
Too low Amp.-level?
Increase the power consumption
(Special current level relay 959, normal
mode 4 Amp.)
OK
4 Too short illing time / low water
pressure. Increase the illing time.
(Special current levelrelay 959, nor-
mal setting 1,5 seconds)
OK
OK
OK
5 Relay does not pull
Relay de ective
Replace relay
7 Too many water re ills
No water supply to the unit
Check the water supply
6 Check the power supply
Page 4, para. 1-6
OK
OK
8 Solenoid valve and ilter clogged
Solenoid valve and ilter be cleaned
OK

6
FEJL - FUGT (FORTSAT):
9 Steam unit can not empty water
Disconnect the main power
Flusch the steam tank through
9a Clean the steam tank inside
OK
OK
10 Kalk coating on the electrodes
Clean the electrodes
OK
11 Electrodes worn (New 200 mm)
Replace electrodes
OK
12 Too big electrode distance
Distance checked at water level
Draining minimum 1 to 2 liters
Dead End?
CONTACT LILLNORD
Tlf 45 8780 3130
OK or

7
OK
ERROR - STEAM UNIT:
1 Steam unit runs over
Fuses blown
Empty steam tank
Replace uses
2 Solenoid valve does not close
Solinoid valve be cleaned or repla-
ced
OK
5 Unequal Amp consumption on the
individual phases
5a Check contactor
De ective contactor K2
Replace contactor
OK
OK
3 Measure amps between contactor
and electrodes
Must be 3 to 4 amps on each phase
OK
4 Special ciúrrent relay 959 set too
high or de ective
Normal setting 4-5 amp.
I de ective, replace relay
6 Error moisture
Check para. 9, 10, 11 and 12 on
page 6
Dead End?
CONTACT LILLNORD
Tlf 45 8780 3130
OK or
OK

8
ERROR - HEAT:
1 Heat does not work, operation
lamp ON.
Check thermostat or errors.
Recommended setting 30-40° C
Fuse blown. Replace use
2 Thermostat de ictive
Replace thermostat
Contactor K1 de ective
Replace contactor
OK
OK OK
5 Check power supply
See para. page 4
7 Overheating use de ective
Replace overheating use
OK
OK
3 Heating is not heating or not hea-
ting su icient
Heating element de ective
Replace heating element
8 Check ERROR MOISTURE
See all para. Page 5 and 6
OK
4 Operating lamp OFF
Hygrostat out o adjustment. Adjust
the hygrostat. Pos. 2 heat and
moisture at the same time.
Hygrostat de ective. Replace
OK OK
6 Heat disconnected on overheating
use
Fan de ective
Replace an

9
ERROR - HEAT (CONT.)
10 Check power supply
See page 5, para. 1 to 6
Dead End?
CONTACT LILLNORD
Tlf 45 8780 3130
OK or
9 Switch position:
Pos. 1 - Moisture has top priority
Pos. 2 - Moisture and heat have sa-
me priority
OK

10
ERROR - GENERAL:
1 Door is open and has been open
or a while
Keep the door closed
2 Door gasket de ective
Replace door gasket
OK
OK
Dead End?
CONTACT LILLNORD
Tlf 45 8780 3130
OK
3 a side acing a oven to hot
Isolate oven side
OK or
4 Room to big or one unit
Max. 5-6 m2
Max height 2.2 m
Expand unit with a slave

11
MAINTENANCE
TO ACHIEVE A SMOTH OPERATION
——————————
LILLNOR RECOMMEN THE FOLLOWING
AILY:
raining the steam unit
MONTHLY:
Switch off the power supply voltage and flush the steam tank through.
Use a water hose - flush through the drain valve
ANNUAL - OR AS NEEDED:
Cleaning the steam tank inside
(See page 6 para. 9a to 11 ERROR MOISTURE)

12