LINC milton roy LINC86 Series User manual

I N S T R U C T I O N M A N U A L
M E T E R I N G P U M P S
LINC86 Series Electric Chemical Metering Pump
Plunger Type
Bellows Type

LINC 86 ver. 04082003 - pn 15107
LINC MILTON ROY • 201 IVYLAND ROAD • IVYLAND PA, 18974 • USA • TEL. [phone]Page 2 •
O R D E R I N G & S E R V I C E
M E T E R I N G P U M P S
To Order, Call 800.455.LINC
Or FAX your order anytime to
215.293.0498
For the Nearest Authorized
Representative:
By Telephone: 800.455.LINC for
the US & Canada, 215.293.0465 or
215.441.0800 for International
customers
By Fax: [phone]
E-mail:
[e-mail]
Technical Support
By Telephone: 800.455.LINC or
215.293.0498
By E-mail:
[email protected]
Convenient Hours
Our phone lines are open Monday
– Friday 8:00 AM – 4:45 PM (EST)
LINC Warranty
Three year limited warranty on all our
products against defects in materials.
LINC Technical Support
Technical service and support
begins with an easy toll-free call.
Many times, our experienced
customer service reps can isolate
and resolve problems over the
phone or provide a referral to our
authorized representatives nation-
wide. We also offer factory repair
services with facilities in Ivyland,
PA. if a warranty issue that cannot
be resolved locally.
Purchase Orders
All mail-in purchase orders must
be signed by an authorized
person. When ordering please list:
• Quantity
• Description of Items
• Shipping Address
• Billing Address
• Purchase Order Number
Request for Quotation – RFQ’s
Please send RFQ’s to:
By Mail:
Linc Milton Roy
Attn: Customer Service
201 Ivyland Road
Ivyland, PA 18974
USA
By Fax:
1.215.293.0498
By E-mail:
[e-mail]
Freight Charges
All shipments are F.O.B., Ivyland,
PA, USA. Shipping and handling
are included on the invoice,
prepay and add.
Terms
With credit approval, net 30 days.

LINC 86 ver. 04082003 - pn 15107
LINC MILTON ROY • 201 IVYLAND ROAD • IVYLAND PA, 18974 • USA • TEL. [phone] Page 3
Contents - 86 Series Electric Pump Manual .......................................................................................................... Page
General Specifications (5,000 psi Pumps) .......................................................................................................... 4
Pump Head Selection Chart (5,000 psi Pumps) ................................................................................................. 4
General Specifications (10,000 psi Pumps) ........................................................................................................ 5
Pump Head Selection Chart (10,000 psi Pumps) ............................................................................................... 5
Gear Box/Motor Selection Chart .......................................................................................................................... 5
Ordering Chart ...................................................................................................................................................... 6
Scope Of This Manual .......................................................................................................................................... 7
Installation ............................................................................................................................................................. 7
Maintenance ......................................................................................................................................................... 7
Removing the Pump from Service ....................................................................................................................... 7
Plunger Type Pump Head Service ....................................................................................................................... 7
Replace The Plunger ........................................................................................................................................ 8
Replace The Power Plunger or Spring ............................................................................................................ 8
Replace The Seals ........................................................................................................................................... 8
Suction Check Valve ............................................................................................................................................. 9
Discharge Check Valve ........................................................................................................................................ 9
Bellows Type Pump Head Service ....................................................................................................................... 9
Replace Seals, and Bellows ............................................................................................................................. 9
Drive Housing Assembly ...................................................................................................................................... 10
Remove Bearings From The Cam Shaft ............................................................................................................. 10
Assembly Drawings & Parts Lists
Figure 1, 86-1,-2,-3 Series Standard Plunger Pump Assembly Drawing .......................................................... 12
Pump Assembly Parts List: 86-1,-2,-3 Standard Series Pumps ....................................................................... 13
Figure 2, 86-20,-30 Series Bellows Pump Assembly Drawing .......................................................................... 14
Bellows Pump Head Selection Chart .................................................................................................................. 14
Pump Assembly Parts List: 86-20,-30 Bellows Series Pumps .......................................................................... 15
Figure 3, 86-1 10,000 psi Pump Assembly Drawing .......................................................................................... 16
Pump Assembly Parts List: 86-1 10,000 psi Pump ............................................................................................ 17
Figure 4, 86-4,-6 Series Pump Assembly Drawing/Parts List ............................................................................ 1 8
Figure 5, Discharge Check Valves ...................................................................................................................... 1 9
Figure 6, Suction Check Valves .......................................................................................................................... 20
Figure 7, Drive Housing ....................................................................................................................................... 21
Figure 8, Double Drive Housing .......................................................................................................................... 22
Dimensional Drawings ......................................................................................................................................... 23
LINC Chemical Pump Gas Consumption Chart..............................................................................................24
T A B L E O F C O N T E N T S
M E T E R I N G P U M P S

LINC 86 ver. 04082003 - pn 15107
LINC MILTON ROY • 201 IVYLAND ROAD • IVYLAND PA, 18974 • USA • TEL. [phone]Page 4 •
M E T E R I N G P U M P S
E L E C T R I C P U M P
Notes:
1. Maximum Rate and Minimum Rate columns are for each pump head.
2. Strokes per minutes is based on the use of a 1725 RPM motor.
3. When creating a Model Number using the Ordering Chart, the "X" in the Model Number column above will be replaced by a single
digit representing the plunger seal selection. The plunger seal is shown in the Ordering Chart.
86-1X1 1/4" 20:1 0.82 3.11 0.08 0.30 5,000 345 86.2 0.6 cc 3/4"
86-1X2 1/4" 30:1 0.54 2.07 0.05 0.18 5,000 345 57.5 0.6 cc 3/4"
86-1X3 1/4" 60:1 0.27 1.03 0.02 0.07 5,000 345 28.7 0.6 cc 3/4"
86-2X1 3/8" 20:1 1.85 7.01 0.18 0.68 4,000 276 86.2 1.3 cc 3/4"
86-2X2 3/8" 30:1 1.23 4.67 0.12 0.45 4,000 276 57.5 1.3 cc 3/4"
86-2X3 3/8" 60:1 0.61 2.33 0.06 0.22 4,000 276 28.7 1.3 cc 3/4"
86-3X1 1/2" 20:1 3.29 12.47 0.32 1.21 3,000 206 86.2 2.4 cc 3/4"
86-3X2 1/2" 30:1 2.19 8.31 0.21 0.79 3,000 206 57.5 2.4 cc 3/4"
86-3X3 1/2" 60:1 1.09 4.16 0.10 0.38 3,000 206 28.7 2.4 cc 3/4"
86-4X1 3/4" 20:1 7.41 28.07 0.74 2..80 1,000 69 86.2 5.4 cc 3/4"
86-4X2 3/4" 30:1 4.94 18.71 0.49 1.85 1,000 69 57.5 5.4 cc 3/4"
86-4x3 3/4" 60:1 2.47 9.36 0.24 0.91 1,000 69 28.7 5.4 cc 3/4"
86-6X1 1" 20:1 13.18 49.92 1.31 4.99 600 41 86.2 9.6 cc 3/4"
86-6X2 1" 30:1 8.79 33.28 0.87 3.29 600 41 57.5 9.6 cc 3/4"
86-6X3 1" 60:1 4.39 16.64 0.43 1.62 600 41 28.7 9.6 cc 3/4"
Model Plunger Gear Maximum Maximum Minimum Minimum Maximum Maximum Strokes Volume Stroke
Number Diameter Ratio Rate Rate Rate Rate Pressure Pressure Per Per Length
Gal/Hr Liter/Hr Gal/Hr Liter/Hr psi Bar Minute Stroke
The LINC 86 Series: Pump Head Selection Chart
General Specifications: 86 Series Electric Metering Pumps; 5,000 psi
Parts:
Wetted Parts: 316 Stainless Steel
Pump Body: 303 Stainless Steel
Plunger- Standard: 1/4", 3/8" & 1/2" heads, ceramic
3/4" & 1" heads, 316 ss/ceramic coated
Hydraulic Seal: Lubrithane (Bellows Head only)
Plunger Seal: Refer to Ordering Chart
Plunger Sizes:
Bellows Head: 3/8" & 1/2" plunger diameters
Plunger Head: 1/4", 3/8" & 1/2", 3/4" & 1" plunger diameters
Check Valves :
Body: 316 Stainless Steel
Ball: Carbide
Spring - Discharge: 316 Stainless Steel
Seat: TFE
Drive Components:
Pump Drive Housing: Ductile, manufactured to ASTM-A536
Gear Box: Manufactured to ASTM-A536
Motor Option:
Drip-Proof Enclosure:
Typically used indoor in clean locations.
TEFC - Totally Enclosed Fan Cooled:
Typically used in dirty and/or damp locations.
Explosion Proof:
Listed as explosion proof for Class I, Division 1, Group C & D.
Pressure: To 5,000 psi maximum
Optional Materials: 316 ss, Hastelloy, Monel & Titanium

LINC 86 ver. 04082003 - pn 15107
LINC MILTON ROY • 201 IVYLAND ROAD • IVYLAND PA, 18974 • USA • TEL. [phone] Page 5
M E T E R I N G P U M P S
E L E C T R I C P U M P
Notes:
*1. Volume per stroke decreases to 0.25 cc per stroke @ 10,000 psi.
2. Strokes per minute is based on the use of a 1725 RPM motor.
3. Maximum Rate and Minimum Rate columns are for each pump head.
86-1X1 1/4" 20:1 0.34 1.29 0.08 0.31 10,000 690 86.2 *0.6 cc 3/4"
86-1X2 1/4" 30:1 0.23 0.86 0.05 0.20 10,000 690 57.5 *0.6 cc 3/4"
86-1X3 1/4" 60:1 0.11 0.43 0.02 0.10 10,000 690 28.7 *0.6 cc 3/4"
Model Plunger Gear Maximum Maximum Minimum Minimum Maximum Maximum Strokes Volume Maximum
Number Diameter Ratio Rate Rate Rate Rate Pressure Pressure Per Per Stroke
Gal/Hr Liter/Hr Gal/Hr Liter/Hr psi Bar Minute Stroke Length
The LINC 86 Electric Series: Pump Head Selection Chart; 10,000 psi
General Specifications: 86 Series Electric Metering Pump; 10,000 psi
Parts:
Wetted Parts: 316 Stainless Steel
Pump Body: 303 Stainless Steel
Plunger, Standard: Ceramic
Plunger Seal: See Ordering Chart (Options 4 & 6 only)
Plunger Sizes: 1/4" Diameter
Check Valves :
Body: 316 Stainless Steel
Ball: Carbide
Spring-Discharge: 316StainlessSteel
Seat: TFE
Drive Components:
Pump Drive Housing: Ductile, manufactured to ASTM-A536
Gear Box: Manufactured to ASTM-A536
Motor Option:
Drip-Proof Enclosure:
Typically used indoor in clean locations.
TEFC - Totally Enclosed Fan Cooled:
Typically used in dirty and/or damp locations.
Explosion Proof:
Listed as explosion proof for Class I, Division 1, Group C & D.
Pressure: To 10,000 psi maximum
Optional Materials: 316 ss, Hastelloy, Monel & Titanium
Gear Box/Motor Selection Chart
Plunger Diameter: 1/4" 1/4" 1/4" 3/8" 3/8" 3/8" 1/2" 1/2" 1/2" 3/4" 3/4" 3/4" 1" 1" 1"
Gear Ratio: 20:1 30:1 60:1 20:1 30:1 60:1 20:1 30:1 60:1 20:1 30:1 60:1 20:1 30:1 60:1
Pump Heads: Part Number Code for Gear Box Size and Motor Horsepower
1111121111121111121 111121111121
2111121111121111121 111121111121
3111121111121111121 111121111121
4111121111121111121 111121111121
511112112 11 21121121 1112 21 111221
611112112 11 21121121 1112 21 111221
712112112 11 21232231 2322 31232231
812112112 11 21232231 2322 31232231