Lithion Valence U-CHARGE XP Series User manual
valencer
PLEASE READ BEFORE HANDLING
U-CHARGE
®
BATTERY MODULE
QUICK REFERENCE GUIDE
Thank you for choosing Valence, Powered by
Lithion, for your energy storage requirements.
We continually strive to improve our customer's
experience with our products, technologies and
support. Your feedback is always appreciated.
This guide provides a quick reference to basic
safety, packing, operating and charging
information. Before installing or operating the
battery, please review the appropriate
U-Charge
®
user manual for comprehensive
safety, installation, and operating instructions.
Contact Lithion Customer Support to request the
user manual for your battery module type by using the regional contact
information at the end of this guide.
Packaging Material
International and national laws specify regulations regarding the transport of lithium
batteries. When shipped with the provided packing materials, Valence batteries meet
the packing requirements. It is recommended that the customer keep the packing
materials in the event of future transport. All packaging is recyclable.
A
�p
PE-LD
Foam Padding - EPE foam type 4
Box - Corrugated paper double walled AB type
Precautions
When used properly, the battery/power system is a safe, reli able and convenient energy
storage solution.
Only qualified per sons should work with Valence power systems.
New modules are delivered with a charge - guard against shorting between
terminals/connections.
Use insulated tools at all times.
These batteries can be connected in configurations that produce lethal voltages.
Appropriate safety precautions must always be followed.
XP modules must be used with a Valence U-BMS, external contactors, an
appropriately sized fuse, and in accordance with all manufacturer and local
electrical guidelines.
Consult the user manual for recommended battery cleaning solvents.
Misuse or abuse of the power system may result in personal injury, equipment
damage, or fire.
Remove the shipping bolt from the positive terminal. This includes the fuse and
.
compression spring.
Exercise care in handling any charged battery, particularly when operating
near conductive objects.
Lithion's Safety Data Sheet is available upon request by using the contact
information for your region at the end of this guide.
Caution:
Performing any of the following actions will immediately void your
warranty and could lead to a potentially dangerous situation. Misuse or abuse of
the U-Charge® power system may result in personal injury or fire.
DO NOT pick up the battery by the communication cables.
DO NOT disassemble, puncture , or otherwise physically damage the battery
casing, circuit boards, battery cells, or any other part of the battery mechanism.
DO NOT operate the battery in environments outside of the recommended
temperature range.
DO NOT operate the battery with charge or discharge profiles outside of the
battery specifications.
DO NOT short circuit external contacts or battery terminals.
DO NOT submerge in water or other conductive liquid.
DO NOT use a module with any sign of damage.
NEVER charge or discharge XP modules without a properly configured U-BMS
and approved protection circuitry.
Operating Temperature Recommendations
The ambient temperature should be between 0
°
c and 45
°
C during charging and
-20
°
c and 50
°
C during discharge. If your application requires operation beyond these
ranges, consult Lithion Customer Sup port for recommendations.
Charging the Battery
For complete charging instructions and precautions, please refer to the user manual.
Selecting a Battery Charger
When choosing a charger, please discuss your requirements with Lithion Customer
Support.
Charger Voltage:
The charger voltage output should not exceed the maximum charge
voltage of the battery system. The required voltage is calculated by multiplying the number
of series connected batteries with the maximum voltage of each module.
Charger Current:
The recommended charge current of the modules is ≤0.5C. The battery
may be charged at higher C rates under certain conditions. Please contact Lithion Customer
Support for guidance. Inappropriate charging may lead to premature aging of the battery and
voiding of the product warranty.
Caution:
Inappropriate fast charging may lead to excessive temperature
rise, premature aging of the battery and voiding of the warranty.
Important Information Regarding XP Series Modules
The U-Charge
®
XP modules must be charged under the control of the U-BMS. The
battery monitor communicates with each of the batteries and sends information to
the charger to control the charging process.
Systems with high voltage may require safety interlocks. Please check local
electrical codes for regulations and compliance. The current from the charger should be
controlled in all situations.
An external, series connected, safety device such as a contactor controlled by
the U-BMS , is essential to prevent over-charging, short circuits and
over-discharging.
one another; a load bearing frame or tray should be used when stacking
modules.
Since these batteries are sealed and have no free electrolyte, they can
be mounted in almost any orientation, although terminals up are
recommended.
*If the battery must be mounted on its side, Lithion recommends that the terminals
are positioned towards the top of the battery.
Suggested Installation Location and Orientation
It is recommended that the general guidelines are followed when choosing the
installation for your modules.
FOR DETAILS REFER TO U-CHARGE USER MANUAL.
Do not install U-Charge
®
power systems near heat generating equipment.
Do not install U-Charge
®
power systems in a location where water or road
spray can reach any surface of the module.
In applications where vibration and shock is likely, use flexible insulated
copper cables. Solid bus bars should only be used for stationary applications.
Secure the modules on all sides to prevent movement.
Modules are not load bearing and not designed to sit directly on top of
< 30 C for maximum life .
Battery Storage
Store
°
in a well-ventilated,
clean, dry area, between -40
°
C and 50
°
C, ideally
Do not expose the battery to temperatures above 60
°
C (140
°
F).
Do not expose the battery to direct sunlight, moisture, or precipitation.
Handle each battery carefully to avoid sharp impacts or extreme pressure
on the case.
Storage Checks and Maintenance Charging
While being stored, the battery should be both inspected and its voltage measured every 6
months to assess battery health. The U1-12RT/RJ and U1 -24RT batteries should be
inspected every 3 months. If long storage periods are planned, a maintenance charge
routine should be established at these regular intervals. Contact Lithion Customer Support
for help with maintenance charging.
Torque Ratings
Tighten terminal bolts to the torque rating indicated on the product label.
-
DO NOT dispose of battery in
a fire.
DO NOT dispose of battery in
the trash.
Corporate Headquarters
Lithion Power Group
Suite 970, 333 7 Ave SW
Calgary AB T2P 2Z1
Canada
T: 587 349 5468
Europe Region
Lithion Battery
Unit 63 Mallusk Enterprise Park
Mallusk
Northern Ireland
BT36 4GN
T: +44 (0) 28 9084 5400
North America Region
Lithion Battery
1350 Wigwam Parkwa y
Henderson, Nevada 89074
USA
Tel: +1 (512) 527 2900
This document is a quick operational and safety reference guide. This guide contains basic safety and operational
information. Please consult Lithion for more comprehensive safety and operational information about the product.
The customer is solely responsible for installing the product in a safe manner by experienced personnel.
All information provided is believed but not
guaranteed to be current and accurate.
Copyright 2021 Lithion
lithionbattery.com
A04 P/N#: 1004782 v2
Rev Date Jun 2021
Important safety information will
follow.
RECYCLE! Battery may require
recycling in accordance with local
laws. Contact local regulatory
authorities for more information.
Shock Hazard - Dangerous voltages
may be present.
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