Little Cottage Pennfield Cottage User manual

Little Cottage Co.
PO Box 455
Berlin OH 44610
330-893-4212
© 2007 Little Cottage Co.
Cordless drill (12V or higher)
#2 square drive bit
Hammer
6’ step ladder
Tape measure
Square utility knife w/ blade
& hook blade
•
•
•
•
•
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e Pennfield Cottage
Tools Needed:

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Construction Manual © 2007 Little Cottage Co. Page 1
e Pennfield Cottage
1
5 6
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toenail into 4x4 as shown.
0HDVXUHDORQJDQGPDUNWKH[DVWRVHWWKH
underlying 4x4 on a 48” center.
:LWKWKHSHULPHWHU[¶VQRZLQSODFHPHDVXUHDQG
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FHQWHUV+ROG[¶VLQSODFHDQGVHFXUHE\GULYLQJ
WZRò´VFUHZVLQZDUG5HSHDWRQRSSRVLWHHQGV
1H[WPHDVXUHRQ´FHQWHUVDWXQGHUO\LQJWUXVVHV
DQGVHFXUH[¶VE\WRHQDLOLQJDò´VFUHZRQERWK
VLGHVDVDERYH
3
2
4
7 8
Thank you for purchasing from Little Cottage Co!
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1”
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PHDVXUHDQGUHSHDWXQWLOVTXDUH
2QFHVTXDUH\RXDUHUHDG\WREHJLQLQVWDOOLQJÀRRU
sheeting.
6WDUWVKHHWLQJDWWKLVFRUQHU
6HWVKHHWLQJLQSODFHXVLQJDQJOHVWRHQVXUHVKHHWLQJ
LVÀXVKRQERWKVLGHV6HFXUHLQSODFHE\GULYLQJó´
VFUHZVWKURXJKWKHVKHHWLQJDQGLQWRWKH[¶VHYHU\
HLJKWLQFKHV

e Pennfield Cottage
Construction Manual © 2007 Little Cottage Co. Page 2
13 14
15 16
9 10
11 12
&RQWLQXHWRVHWUHPDLQLQJVKHHWLQJXQWLOWKHHQWLUH
ÀRRULVLQSODFH
/RFDWHWKH¿UVWZDOOSDQHODQGVHWLQSODFH(QVXUH
WKDWVWXGLVÀXVKZLWKWKHHGJHRIÀRRUVWUXFWXUH
XVLQJDQDQJOH$SSO\SUHVVXUHIURPWKHRXWVLGHDQG
VHFXUHXVLQJò´VFUHZ
6HFXUHDWWKHRSSRVLWHHQGLQDVLPLODUPDQQHUDVZHOO
DVDWHYHU\VWXGLQEHWZHHQ
6HWWKHQH[WSDQHOLQSODFH3HUWKHLQVHWHQVXUHD
´VSDFLQJEHWZHHQVWXGV
$SSO\SUHVVXUHWREDVHDQGVHFXUHE\GULYLQJò´
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IURPERWKVLGHV
Locate the strip of siding to be attached below the
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WKDWWKHWRSRIVWULSLVHYHQZLWKWKHÀRRURIVWUXFWXUH
DQGDWWDFKXVLQJIRXUó´VFUHZV
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HQGLHDWFRUQHULVÀXVKZLWKWKHHGJHRIÀRRU
VWUXFWXUH7KHQVHFXUHDVSUHYLRXVO\VKRZQ
6HWWKHUHDUZDOOSDQHOVRIVWUXFWXUHLQSODFHDQG
secure.

Construction Manual © 2007 Little Cottage Co. Page 3
e Pennfield Cottage
1817
24
19
21 22
23
20
Again, locate the strip of siding to be attached below
WKHDGXOWGRRUZD\6HWLQSODFHXVLQJDQDQJOHWR
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VWUXFWXUH$WWDFKXVLQJIRXUó´VFUHZV
Locate the two sections of the left gable end.
8VHDQDQJOHWRHQVXUHEDVH;¶VDUHÀXVKDQG
VHFXUHXVLQJDò´VFUHZ
6TXDUHWKHSHDNRIJDEOHDVVKRZQDQGVHFXUHXVLQJ
Dò´VFUHZ
7KHQGULYHDWKLUGò´VFUHZWKURXJKWKHPLGGOHRI
DEXWWLQJ;¶V
&DUHIXOO\OLIWDVVHPEOHGJDEOHHQGLQWRSODFH
24
1RWHWKDWERWKHQGVRIJDEOHPXVWRYHUKDQJWKH
LQQHUPRVWHGJHVRIWKH;¶VE\ò´/LNHZLVHORZHU
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VLGHZDOO6HFXUHERWKHQGVZLWKò´VFUHZV
With the ends secure, apply pressure (inward or
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DUHÀXVK7KHVHFXUHE\GULYLQJò´VFUHZVRQERWK
sides of studs.

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Construction Manual © 2007 Little Cottage Co. Page 4
29 30
31 32
25 26
27
Locate the two sections of the left gable end, noting
WKHVHVHFWLRQVDFFRPPRGDWHDGRRUZD\
8VHDQDQJOHWRHQVXUHEDVH;¶VDUHÀXVKDQG
VHFXUHXVLQJDò´VFUHZ
6TXDUHWKHSHDNRIJDEOHDVVKRZQDQGVHFXUHXVLQJ
Dò´VFUHZ
7KHQGULYHDWKLUGò´VFUHZWKURXJKWKHPLGGOHRI
DEXWWLQJ;¶V
,QVWDOOWULPVWULSDURXQGDERYHRSHQLQJDVVKRZQ
XVLQJIRXUó´EODFNKHDGHGVFUHZV
&DUHIXOO\OLIWDVVHPEOHGJDEOHHQGLQWRSODFH
9HULI\WKDWJDEOHDQGORZHUZDOOSDQHOVDUHÀXVKDV
DERYHDQGVHFXUHXVLQJDò´VFUHZ
6LPLODUO\VTXDUHWKHRSSRVLWHVLGHRIGRRUZD\
opening and secure.
28

Construction Manual © 2007 Little Cottage Co. Page 5
e Pennfield Cottage
3433
40
35
37
34
39
36
9HULI\WKDWJDEOHDQGORZHUZDOOSDQHOVDUHÀXVKDW
UHDURIVWUXFWXUHDQGVHFXUHXVLQJò´VFUHZ
Then secure the gable and lower wall panel at the
IURQWRIVWUXFWXUH5HSHDWIRUWKHOHIWVLGHZDOO
KRZHYHUWKHUHZLOOEHQRGRRUZD\RSHQLQJ
6XSSRUWULJKWGRRURSHQLQJE\DWWDFKLQJWKUHH´
braces on both sides and along the top.
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DQGVHWLQSODFH8VHDQDQJOHWRYHULI\WKDWSODWHV
DUHÀXVKDORQJWKHXSSHU;¶VRIZDOO6HFXUHXVLQJ
ò´VFUHZVRQERWKVLGHVRIVSOLFHVDQGHYHU\´
6HFXUHHDYHSODWHEORFNVDWHDFKVSOLFHIURPEHORZ
1RWHWKDWFHQWHUEORFNVZLOOUHTXLUHDó´EODFN
headed screw on both sides of splice while end blocks
DUHSUHDWWDFKHGDQGZLOOHDFKUHTXLUHDVLQJOHVFUHZ
/RFDWHWUXVVFRPSRQHQWVDQGSODFHRQDOHYHO
VXUIDFH1RWHWKDWHDFK;WUXVVRUUDIWHU
FRPSRQHQWLVLGHQWL¿HGDV³IURQW´RU³UHDU´
6TXDUHSHDNRIWUXVVHQGV 6HWWUXVVSODWHLQSODFHLHÀXVKZLWK;WUXVVHV
DQGVHFXUHXVLQJHLJKWó´EODFNHGKHDGHG
VFUHZVDVVKRZQ5HSHDWIRUUHPDLQLQJWUXVVHV
38

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Construction Manual © 2007 Little Cottage Co. Page 6
45 46
47 48
41 42
43 44
/RFDWHPDUNLQJVDORQJXSSHUSODWHRIIURQWZDOODQG
set truss in place.
6HFXUHWUXVVWRIURQWZDOOE\WRHQDLOLQJWZRò´
screws through the sides and one through the top.
6LPLODUO\VHWIURQWWUXVVDVPDUNHGDQGXVHDQDQJOH
WRHQVXUHWLSRIWUXVVLVÀXVKZLWKHGJHRIHDYHSODWH
VHHLQVHW
7KHQVHFXUHWUXVVWRIURQWHDYHSODWHE\WRHQDLOLQJWZR
ò´VFUHZVWKURXJKWKHVLGHVDQGRQHWKURXJK
WKHWRS7KHQVHWDOOUHPDLQLQJWUXVVHV
5HIHUULQJWR\RXUURRIVKHHWLQJGLDJUDPSUHSDUHWR
VHWWKH¿UVWURZRI26%VKHHWLQJ)LUVWKRZHYHU
VHFXUHSO\ZRRGVWULSò´IURPORZHUHGJHDORQJ
ORZHUURZRIVKHHWLQJXVLQJó´EODFNKHDGHGVFUHZV
6HWVKHHWLQJLQSODFHDQGVHFXUHZLWKó´EODFNKHDG
VFUHZVDORQJERWWRPDQGVLGHLHDWFRUQHUVDQG
HYHU\´
0HDVXUHWUXVVWR´RQFHQWHUDGMXVWDVQHHGHGDQG
secure sheeting to truss.
7KHQLQVWDOOWKHUHPDLQGHURIWKH¿UVWURZDVZHOODV
WKHUHPDLQLQJIURQWVLGHRIURRI
(GJH
Plywood strip will
support porch rafters

Construction Manual © 2007 Little Cottage Co. Page 7
e Pennfield Cottage
5049
56
51
53 54
55
52
,QVWDOOVKHHWLQJRQWKHEDFNURRIQRSO\ZRRGVWULSLV
UHTXLUHG
With the roof sheeting in place, proceed to the porch.
)LUVWVHWWKHHQGRIWKH;HQGFDSÀXVKZLWKWKHVLGH
RIWKH[DQGVHFXUHXVLQJRQHò´VFUHZ
6HFXUHWKHHQGFDSWRUHPDLQLQJ[¶VXVLQJWZR
ò´VFUHZVHDFK
1H[WVHWWKH¿UVWSLHFHRIGHFNLQJLQSODFHDOORZLQJD
RQHLQFK´RYHUKDQJRQWKHIURQWDQGVLGH6HFXUH
GHFNLQJWRWKHXQGHUO\LQJ[XVLQJWZRò´
VFUHZV5HSHDWRQWKHRSSRVLWHHQG
´RYHUKDQJ
6HWWKHVHFRQGDQGVXEVHTXHQWSLHFHVRIGHFNLQJLQ
SODFHVHHLQVHWXVLQJDQDQJOHWRHQVXUHHQGVDUH
ÀXVK6HFXUHXVLQJWZRò´VFUHZVDWHDFK[
/RFDWHDQGDVVHPEOHRQHVLGHRIWKHSRUFKUDLOLQJ
9HULI\VLGHUDLOLQJLVÀXVKDQGOHYHOZLWKERWKWKHIURQW
UDLOLQJDQGSRVW7KHQVHFXUHE\GULYLQJWZRò´
VFUHZVIURPWKHXQGHUVLGHRIVLGHUDLOLQJ
6HFXUHWKHWRSSRUWLRQRIVLGHUDLOLQJWRWKHSRVWLQD
VLPLODUPDQQHU7KHQUHSHDWRQWKHRSSRVLWHVLGHRI
the porch railing.
Post
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5DLOLQJ 6LGH
railing

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Construction Manual © 2007 Little Cottage Co. Page 8
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63 64
57 58
59 60
Next, set the right railing structure on the porch decking
´LQIURPWKHHGJH$EXWUDLOLQJWRWKHPDLQVWUXFWXUH
DQGVHFXUHGZLWKDò´VFUHZ7KHQWRHQDLOSRVWWR
GHFNLQJLQDVLPLODUPDQQHU
6LPLODUO\WRHQDLODò´VFUHZWKURXJKWKHIURQWRI
post. Then set the left railing structure in place and
VHFXUHLQDVLPLODUPDQQHU
/RFDWHSRUFKEHDPDQGFDUHIXOO\FDUU\LWWRWKH
structure and place atop the porch posts.
:KLOHKROGLQJWKHSRUFKEHDPLQSODFHPHDVXUH
RXWZDUGǩ´IURPWKHZDOORIVWUXFWXUHDQGPDUNWKH
top of post.
5HSHDWIRUWKHRSSRVLWHSRVW Locate the porch gable and set in place.
6HFXUHJDEOHWRSRUFKEHDPXVLQJWZRò´
screws.
6HFXUHSRUFKJDEOHWRSO\ZRRGVWULSRQURRIVKHHWLQJ
LQDVLPLODUPDQQHU  

Construction Manual © 2007 Little Cottage Co. Page 9
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67
69 70
71
68
Use an angle and apply pressure to siding splice.
2QFHÀXVKVHFXUHJDEOHWRPDLQVWUXFWXUHXVLQJWZR
ò´VFUHZVVHHLQVHW
6HFXUHWKHIURQWRIJDEOHWRWKHSRUFKEHDPXVLQJWZR
ò´VFUHZV
6HWUHPDLQLQJSRUFKUDIWHUVLQSODFHDVPDUNHG
6HFXUHXVLQJWZRò´VFUHZVERWKDWWKHSRUFK
EHDPDQGRQWKHURRIVKHHWLQJ8VHDQDQJOHWR
HQVXUHWLSRIWUXVVLVÀXVKZLWKWKHHGJHRISRUFKUDIWHU
With rafters in place, next install porch roof sheeting
SHUWKHVKHHWLQJGLDJUDPSURYLGHGZLWK\RXUNLW
7KHQLQVWDOOWULPDORQJVLGLQJVSOLFHXVLQJWZRó´
EODFNKHDGHGVFUHZV5HSHDWRQRSSRVLWHVLGHRI
porch.
,QVWDOOFRUQHUVWULSVDORQJSRUFKFRUQHUVXVLQJó´
EODFNKHDGHGVFUHZVHYHU\WZHOYHLQFKHV
5HSHDWRQUHDUFRUQHUV
6LPLODUO\LQVWDOOIDVFLDWULPDORQJWKHIURQWRISRUFK
XVLQJó´EODFNKHDGHGVFUHZVHYHU\WZHOYH
inches.
2QFHDOOWULPLVLQVWDOOHGVHWGULSHGJHLQSODFHDQG
VHFXUHDORQJWKHIURQWRISRUFKXVLQJó´VFUHZV
HYHU\WZRIHHW¶

e Pennfield Cottage
Construction Manual © 2007 Little Cottage Co. Page 10
77 78
79 80
73 74
75 76
6HWVKRUWHUGULSHGJHVHFWLRQLQSODFHPDUNDQGWULP
ÀXVKZLWKIURQWGULSHGJHDQGVHFXUH
)RUPMRLQWDVVKRZQDERYHDWEHQGDORQJWKHSRUFK
URRIPDLQVWUXFWXUHURRI6QLSGULSHGJHDVQHHGHG
&RQWLQXHWRLQVWDOOVHFXUHGULSHGJHDORQJURRI1RWH
that you will need to snip the dripedge to allow bend
DORQJWKHULGJHVHHXSSHULQVHW
Once dripedge is in place, snip the sharp edges off at
both corners of the porch.
Per the instructions on the shingle package, begin
shingling roof.
6WDJJHUVKLQJOHVXSZDUGWRZDUGVULGJH
&RQWLQXHLQVWDOOLQJVKLQJOHVLQDVWDJJHUHGPDQQHU ,QVWDOODOOUHPDLQLQJVKLQJOHVRQERWKVLGHVRIWKHURRI

Construction Manual © 2007 Little Cottage Co. Page 11
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88
83
85 86
87
84
1RZORFDWH\RXUGRUPHUFRPSRQHQWVDVVKRZQ
DERYH
%HJLQDVVHPEOLQJGRUPHUVHFWLRQV
6HFXUHVLGHVHFWLRQVXVLQJWZRó´EODFNKHDGHG
screws per side.
:LWKWKHWKUHHVHFWLRQVDVVHPEOHGQRZPHDVXUHò´
XSZDUGIURPWKHERWWRPRIGRUPHU¶VVLGHZDOOIUDPLQJ
DQGPDUN
$OLJQGRUPHUUDIWHUZLWKPDUNLQJVDQGVHFXUHXVLQJD
´VFUHZSHUVLGH
$WWDFKWKH¿UVWVLGHRIGRUPHUVKHHWLQJXVLQJó´
black headed screws at each corner.
5HSHDWRQWKHRSSRVLWHVLGHRIGRUPHUURRI7KHQ
DVVHPEOHWKHUHPDLQLQJGRUPHUV
:LWKGRUPHUVQRZDVVHPEOHGORFDWHWKHGRUPHU
EDVHIUDPLQJDQGPHDVXUHDQGPDUNLQZDUGIURP
WKHHGJHFRQVLVWHQWZLWKWKHOD\RXWGLDJUDPSURYLGHG
with your kit.

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Construction Manual © 2007 Little Cottage Co. Page 12
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89 90
91 92
0HDVXUHDQGPDUNGRZQZDUGIURPWKHULGJH
FRQVLVWHQWZLWKWKHOD\RXWGLDJUDP
2QFHORFDWLRQLVPDUNHGWXUQRYHUGRUPHUEDVH
IUDPLQJDQGUXQDEHDGRIFDXONDORQJERWWRPVHH
LQVHW7KHQWHPSRUDULO\VHFXUHWRWKHURRIXVLQJ¿YH
ò´VFUHZV
)URPWKHXQGHUVLGHRIVKHHWLQJGULYH¿YHò´
screws upward through the sheeting and into the
GRUPHUEDVHIUDPLQJ8VHWKHWHPSRUDU\VFUHZV
IURPDERYHWRORFDWHWKHGHVLUHGORFDWLRQV
7KHQIURPWKHRXWVLGHUHPRYHWKHWHPSRUDU\VFUHZV
DQGFXWRIIH[SRVHGVFUHZWLSVSURWUXGLQJIURPEHORZ
0HDVXUHDQGPDUNLQZDUGIURPWKHRWKHUVLGHRIURRI
FRQVLVWHQWZLWKWKHOD\RXWGLDJUDP
0HDVXUHDQGPDUNGRZQZDUGIURPWKHULGJH
FRQVLVWHQWZLWKWKHOD\RXWGLDJUDP&DXONDQGLQVWDOO
GRUPHUEDVHIUDPLQJ
:LWKRXWHUGRUPHUEDVHIUDPHVLQSODFHPHDVXUHDQG
PDUNWKHPLGSRLQWEHWZHHQWKHP
/LNHZLVHPHDVXUHGRZQZDUGIURPWKHULGJHSHU
OD\RXWGLDJUDPDQGPDUNWRVHWWKH¿QDOGRUPHU
$WWDFKDVSUHYLRXVO\GHVFULEHG

Construction Manual © 2007 Little Cottage Co. Page 13
e Pennfield Cottage
9897
99 100
101 102
103 104
1H[WVHWGRUPHUVDWRSGRUPHUIUDPLQJEDVHV 6HFXUHGRUPHUWRGRUPHUIUDPLQJEDVHXVLQJWZR
ó´EODFNKHDGHGVFUHZVEDVHDORQJWKHIURQWVLGH
6LPLODUO\GULYHWKUHHó´EODFNKHDGHGVFUHZV
DORQJWKHEDVHDQGLQWRWKHGRUPHUIUDPLQJEDVHRQ
ERWKVLGHVRIGRUPHU
$SSO\SUHVVXUHWRSHDNRIGRUPHUDQGVHFXUHXVLQJD
VLQJOHó´EODFNKHDGHGVFUHZRQERWKVLGHVRIULGJH
:LWKGRUPHUVQRZVHFXUHIROORZLQJLQVWUXFWLRQV
RQVKLQJOHSDFNDJLQJWREHJLQVKLQJOLQJGRUPHUV
Measure and snap a chalk line along sheeting for the
¿UVWURZRIVKLQJOHV
$WWDFK¿UVWURZRIVKLQJOHVDVVKRZQDERYHFXWWLQJ
the end along roof line.
6KLQJOHWKHHQWLUHGRUPHULQFOXGLQJWKHULGJHFDS 1RZDWWDFKULGJHFDSDORQJPDLQURRIOLQHSHU
instructions.

e Pennfield Cottage
Construction Manual © 2007 Little Cottage Co. Page 14
$WWKHMRLQWRIGRUPHUDQGULGJHDWWDFKQRQGRUPHU
VLGHRIVKLQJOHZKLOHFXWWLQJRSSRVLWHVLGHWR¿WWKH
GRUPHU¶VULGJH
Then secure. &RQWLQXHWRVKLQJOHDORQJGRUPHU¶VULGJH
105 106
107 108
109 110
111 112
$WWDFKWULPWRERWKFRUQHUVRIHDFKGRUPHUXVLQJó´
EODFNKHDGHGVFUHZVSHUVLGH
3HHOSURWHFWLYHVKHHWLQJIURPGRUPHUZLQGRZDQGVHW
in place.

Construction Manual © 2007 Little Cottage Co. Page 15
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117 118
119 120
113 114
115
+ROGLQJZLQGRZLQSODFHDWWDFKZLQGRZWULPXVLQJ
IRXUó´EODFNKHDGHGVFUHZVDVVKRZQ5HSHDW
IRUDOOGRUPHUV
Locate and set the adult door spacer in place.
6HWWKHORZHUDGXOWGRRUVHFWLRQLQSODFHDQGVHFXUH
XVLQJó´EODFNKHDGHGVFUHZV
With the lower section of door in place, set the adult
door spacer as shown.
7KHQLQVWDOOWKHXSSHUGRRUVHFWLRQXVLQJó´EODFN
headed screws.
6HWWKHRXWVLGHFDVHLQSODFHDQGVHFXUHXVLQJó´
EODFNKHDGHGVFUHZV1RWHWKDWLWVEDVHPXVWEH
ÀXVKZLWKRUVOLJKWO\LQVHWIURPWKHGRRU¶VWULP
On the inside of door, slide pin handle through hole,
DOLJQDQGVHFXUHZLWKó´EODFNKHDGHGVFUHZV
+ROGIURQWFDWFKLQSRVLWLRQYHULI\WKDWLWLVDOLJQHGZLWK
EROWDQGWLJKWHQXVLQJó´EODFNKHDGHGVFUHZV

e Pennfield Cottage
Construction Manual © 2007 Little Cottage Co. Page 16
/RFDWHWKHIURQWGRRUVSDFHUEDUDQGVHWLQSODFH
121 122
123 124
125 126
127 128
6HWWKHORZHUGRRUVHFWLRQLQSODFHDQGVHFXUHXVLQJ
ó´EODFNKHDGHGVFUHZV
7KHQLQVWDOOWKHXSSHUGRRUVHFWLRQXVLQJó´EODFN
headed screws.
3RVLWLRQZRRGHQODWFKDQGVHFXUHE\GULYLQJDò´
VFUHZWKURXJKWKHFHQWHU6FUHZVKRXOGEHWLJKW
enough to hold latch in place but not too tight as to
SUHYHQWLWIURPWXUQLQJHDVLO\
Attach outside pulls as shown. 6LPLODUO\DWWDFKLQVLGHSXOO
Hold shutter in place, centering it within the height of
ZLQGRZ6HFXUHXVLQJWKUHHó´EODFNKHDGHG
VFUHZVDWWRSERWWRPDQGPLGGOH
Hold opposite shutter in place, center it within height
RIZLQGRZDQGVHFXUHXVLQJWKUHHó´EODFN
KHDGHGVFUHZVDWWRSERWWRPDQGPLGGOH

Construction Manual © 2007 Little Cottage Co. Page 17
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)LQDOO\FHQWHUÀRZHUER[DORQJWKHERWWRPRIZLQGRZ
DQGVHFXUHE\GULYLQJWKUHHó´EODFNKHDGHG
screws along top of inner back side.