LMI ROYTRONIC EXCEL AD9 series Operating instructions
ROYTRONIC EXCEL™
Series AD9 Programming Guide
Electronic Metering Pumps
Instruction Manual
Manual No : 2032
Rev. : D
Rev. Date : 11/2015
iInstruction Manual
TABLE OF CONTENTS
1.0 INTRODUCTION ....................................................................... 1
2.0 FEATURES .......................................................................... 2
3.0 KEYPAD/DISPLAY: DESCRIPTION AND FUNCTION .......................................... 3
3.1 POWER BUTTON ................................................................ 3
3.2 MODE SELECTION BUTTON....................................................... 3
3.3 UP AND DOWN BUTTONS......................................................... 3
3.4 GRAPHICAL DISPLAY ............................................................ 4
3.5 STROKE ADJUSTMENT KNOB ..................................................... 4
3.6 PUMP ON / OFF LED ............................................................. 4
3.7 LOW LEVEL INDICATOR LED ...................................................... 4
4.0 OPERATION OF THE SERIES AD9......................................................... 5
4.1 PUMP START / STOP ............................................................. 5
4.2 PUMP SPEED ................................................................... 5
4.3 PRIMING THE PUMP ............................................................. 5
4.4 LOCKING / UNLOCKING THE PUMP................................................. 6
4.5 ALARM/ICON AREA .............................................................. 7
5.0 CONTROL MODE SELECTION MENU...................................................... 9
5.1 MANUAL MODE (INTERNAL)....................................................... 9
5.2 PULSE MULTIPLY MODE (EXTERNAL) .............................................. 10
5.3 PULSE DIVIDE MODE (EXTERNAL) ................................................ 11
5.4 ANALOG MODE (EXTERNAL) ..................................................... 12
5.4.1 Programming the Analog Mode Response Curve...................................... 13
5.5 TIMED EVENT MODE (INTERNAL) ................................................. 14
5.5.1 Programming Timed Events ...................................................... 15
6.0 ADVANCED CONFIGURATION MENU ..................................................... 16
6.1 SET UNITS .................................................................... 16
6.2 SET BATCH MODE .............................................................. 17
6.3 SET PULSE WIDTH ............................................................. 17
6.4 SET LOCK MODE CONFIGURATION ............................................... 17
6.5 SET CLOCK ................................................................... 18
6.6 PUMP CALIBRATION ............................................................ 19
6.6.1 Single-Point Calibration Procedure ................................................. 20
6.6.2 Two-Point Calibration Procedure ................................................... 21
6.7 CONFIGURE ALARM OUTPUT .................................................... 23
6.7.1 Congure Alarm Output Mask ..................................................... 23
6.8 SET REMOTE INTERNAL-EXTERNAL MODE INPUT ................................... 24
6.9 DIGI-PULSE™ FLOW MONITORING SETUP ......................................... 25
6.10 SET PERCENT-OF-TIME OPERATION.............................................. 26
6.11 LOAD FACTORY DEFAULTS ...................................................... 27
6.12 VIEW PUMP INFORMATION...................................................... 27
iiInstruction Manual
LIST OF ILLUSTRATIONS
FIGURE 1. ROYTRONIC EXCEL™ Series AD9 Control Panel........................................ 3
FIGURE 2. Single-Point Calibration ........................................................... 19
FIGURE 3. Two-Point Calibration ............................................................. 19
1Instruction Manual
SECTION 1 - INTRODUCTION
The Series AD9 electronic metering pump
offers an extensive range of features, including
automation in response to instrument signals. The
microprocessor design employs a graphical display
and tactile response keypad. All external inputs and
outputs are opto-isolated from the microprocessor.
programming and operation for the AD9 series. For
complete details on Installation, Maintenance and
SPECIFIC PRECAUTIONS SHOULD
BE TAKEN WHEN WORKING WITH
ALL LMI® METERING PUMPS. PLEASE REFER TO THE
PRECAUTIONS SECTION, SEC. 1.0, OF THE ROYTRONIC
EXCEL™ INSTRUCTION MANUAL (P/N 2024).
2Instruction Manual
SECTION 2 - FEATURES
signals.
5. Batch accumulation option.
6. Timed event mode for internal operation.
external modes.
8. Keypad locking.
alarm output.
automatic line voltage compensation and over
voltage protection.
parameters.
19. Fixed-time priming mode.
speed.
3Instruction Manual
SECTION 3 - KEYPAD/DISPLAY: DESCRIPTION AND FUNCTION
1. POWER Button
2. MODE Button
3. DOWN Button
4. UP Button
5. Graphical Display
6. Stroke Adjustment Knob
7. Pump ON/OFF LED
8. Low-Level Indicator LED
5
6
7
8 1
2
3
4
Figure 1. ROYTRONIC EXCEL™ Series AD9 Control Panel
3.1 POWER BUTTON
The
cause the pump to start running. If the pump is
running, pressing the
the pump. The
Sec. 4.3.
in a programming screen or a selection menu, the
the associated item.
3.2 MODE SELECTION BUTTON
The
selection menu. The
detail later in this supplement.
3.3 UP AND DOWN BUTTONS
The
well as to navigate the selection menus. These
functions are covered in greater detail later in this
supplement.
4Instruction Manual
SECTION 3 - KEYPAD/DISPLAY: DESCRIPTION AND FUNCTION
3.4 GRAPHICAL DISPLAY
A graphical display is used to show the current
operational state of the pump as well as a variety
of specialized programming menus.
Manual Operating Mode Display
Control Mode Selection Display
3.5 STROKE ADJUSTMENT KNOB
displayed on the current operating mode display.
3.6 PUMP ON/OFF LED
3.7 LOW LEVEL INDICATOR LED
The
Tan k Em pty tak e s p rior ity. T h e p ump wil l n o t s t rok e
when in a Tank Empty condition.
5Instruction Manual
SECTION 4 - OPERATION OF THE SERIES AD9
The pump will always power up in the last used
see Sec. 5.1
NOTE:
If the power to the pump is cut less than 15
seconds after the last programmed values have
been set, the latest changes will NOT be stored
in nonvolatile memory. Allow at least 15 seconds
before disconnecting from power to ensure that
the latest changes are stored.
4.1 PUMP START/STOP
the
time the pump strokes, the
4.2 PUMP SPEED
hold the
hold the
4.3 PRIMING THE PUMP
down the
complete, push the
to the last used control mode.
Display Overview:
Icon/Alarm Area
Prime Stroke Rate
Stroke Length
Theoretical Flow
1. Icon/Alarm Area: The icon indicates the
pump is in prime mode. Depending on advanced
see Sec. 4.5
2. Stroke Length: The numeric stroke length
value indicates the current stroke length setting
3. Prime Stroke Rate: Indicates the stroke speed
4. Theoretical Flow: The theoretical flow
see Sec. 6.6 for calibration
information
NOTE:
The prime stroke rate is independent of the
current control mode stroke rate.
6Instruction Manual
SECTION 4 - OPERATION OF THE SERIES AD9
4.4 LOCKING/UNLOCKING THE PUMP
The pump has several lock modes to prevent
casual tampering. For a complete description
see Sec. 6.4
Icon/Alarm Area
Lock Icon
To activate the pump lock, depress the
and
appears in the
Example of entering an unlock pass code
To unlock a locked pump, depress the
and
disappears in the
see below
To enter the unlock pass code, use the
and
the pass code is incorrect, the pump will remain
locked.
NOTE:
Activating the pump lock is effective immediately.
Do not activate unless you have made note of
the unlock pass code, which is congured in
Sec. 6.4. If the pass code is misplaced while
the lock is active, the pump must be returned
to the factory in order to be reset.
After approximately 2 minutes of inactivity, the
unlock pass code display will close and revert
back to the current control mode display.
7Instruction Manual
4.5 ALARM/ICON AREA
which graphically displays operational information.
If no alarm conditions exist, the display will only
alarm conditions exist, the display will alternate
information and showing alarm information. Alarm
icon.
Icon/Alarm Area
ICON NAME DESCRIPTION
Conguration Icon Denitions:
Table1. Conguration Icon Denitions
SECTION 4 - OPERATION OF THE SERIES AD9
8Instruction Manual
SECTION 4 - OPERATION OF THE SERIES AD9
NAME DESCRIPTION
ICON
Alarm Icon Denitions:
Table 2. Alarm Icon Denitions
** = The pump will stop stroking in this condition
9Instruction Manual
SECTION 5 - CONTROL MODE SELECTION MENU
This menu is used to select the control mode or
modes. In order to operate the pump in an external
is selected, use the
Display Overview:
Selection Box Mode Icons
Control Mode Selection Menu
1. Mode Icons: Each icon represents a different
control mode, as follows:
Sec. 5.1
Sec. 5.2
Sec. 5.3
mA
Sec. 5.4
Sec. 5.5
Sec. 6.0
2. Selection Box: Indicates the currently selected
item.
NOTE:
After approximately 2 minutes of inactivity, the
mode selection menu will automatically close
and revert back to the prior display.
While in this menu, all external outputs will
return to their default “OFF” state and all
external inputs will be ignored.
5.1 MANUAL MODE (INTERNAL)
This mode is used when external devices are not
Display Overview:
Icon/Alarm Area
Stroke Rate
Stroke Length
Theoretical Flow
Manual Mode Display
1. Icon/Alarm Area: The icon indicates the
pump is in the manual mode. Depending on
see Sec. 4.5
2. Stroke Length: The numeric stroke length
value indicates the current stroke length setting
3. Stroke Rate: Indicates the stroke speed of the
4. Theoretical Flow: The theoretical flow
see Sec. 6.6 for calibration
information
10 Instruction Manual
SECTION 5 - CONTROL MODE SELECTION MENU
5.2 PULSE MULTIPLY MODE (EXTERNAL)
This mode is used to control the pump with an
external device connected to the appropriate
the strokes-per-pulse parameter. To turn the pump
counting down on the display.
see Sec. 6.2
the see Sec. 4.5
corrected when the pump completes the current
see Sec. 6.2
Display Overview:
Icon/Alarm Area
Strokes per Pulse
Strokes Remaining
Stroke Length
Stroke Rate
Calculated Volume
per Pulse
Calculated Volume
Injected
Pulse Multiply Mode
(Pump OFF)
Pulse Multiply Mode
(Processing Pulse)
1. Icon/Alarm Area: The icon indicates the
pump is in the pulse multiply mode. Depending
see Sec. 4.5
2. Stroke Length: The numeric stroke length
value indicates the current stroke length setting
3. Stroke Rate: Indicates the stroke speed of the
see Sec. 5.1
4. Strokes per Pulse (Pump OFF only):
input. See Sec. 6.3
5. Strokes Remaining (Pump ON only):
cycle.
6. Calculated Volume per Pulse (Pump OFF
only):
see Sec. 6.6 for calibration information
7. Calculated Volume Injected (Pump ON only):
see Sec.
6.6 for calibration information
NOTE:
The pump will ignore the pulse input while the
pump is OFF.
Depressing the UP and DOWN buttons
simultaneously will cycle through alternate
display formats , as shown below:
11Instruction Manual
SECTION 5 - CONTROL MODE SELECTION MENU
5.3 PULSE DIVIDE MODE (EXTERNAL)
This mode is used to control the pump with an
external device connected to the appropriate
the pulses-per-stroke parameter. To turn the pump
Display Overview:
Icon/Alarm Area
Pulses per Stroke
Stroke Length
Theoretical Flow
Calculated Stroke
Rate
1. Icon/Alarm Area: The icon indicates the
pump is in the pulse divide mode. Depending
see Sec. 4.5
2. Stroke Length: The numeric stroke length
value indicates the current stroke length setting
3. Calculated Stroke Rate: Indicates the
divide value.
4. Pulses per Stroke:
stroke. See Sec. 6.3
5. Theoretical Flow: The theoretical flow
see Sec. 6.6 for calibration
information
NOTE:
The pump will display the calculated stroke rate
and theoretical ow with the pump ON and OFF.
A fault will be indicated if the calculated
stroke rate exceeds 120 SPM (see Sec. 4.5).
Depressing the UP and DOWN buttons
simultaneously will cycle through alternate
display formats, as shown below:
12 Instruction Manual
SECTION 5 - CONTROL MODE SELECTION MENU
5.4 ANALOG MODE (EXTERNAL)
This mode is used to control the pump with an
external device connected to the appropriate
see Sec. 5.4.1
The
Display Overview:
Icon/Alarm Area
Measured Current
(mA)
Stroke Length
Theoretical Flow
Calculated Stroke
Rate
1. Icon/Alarm Area: The mA icon indicates the
pump is in the analog mode. Depending on
see Sec. 4.5
2. Stroke Length: The numeric stroke length
value indicates the current stroke length setting
3. Calculated Stroke Rate: Indicates the
measured current.
4. Measured Current: Measured current value
5. Theoretical Flow:
on calculated stroke speed, stroke length, and
see Sec. 6.6 for calibration
information
NOTE:
The pump will display the calculated stroke rate
and theoretical ow with the pump ON and OFF.
A fault (see Sec. 4.5) will be indicated if the
4-20mA input exceeds 21.5mA.
The pump will not stroke if the 4-20ma input
signal is 0.5mA or less.
Depressing the UP and DOWN buttons
simultaneously will cycle through alternate
display formats, as shown below:
13Instruction Manual
SECTION 5 - CONTROL MODE SELECTION MENU
5.4.1 Programming the Analog Mode
Response Curve
edit mode, use the
edit mode and save the setting.
Parameter Selected
Parameter Modied Parameter Saved
Placed Into Edit
Mode
using the
programming mode. The valid range for the mA
stop stroking.
Display Overview:
Selection Box
Point 2 (P2) Settings
Point 1 (P1) Settings
1. Selection Box: indicates the currently selected
item.
2. Point 1 (P1) Settings:
3. Point 2 (P2) Settings:
NOTE :
Parameter changes are saved when editing is
complete and go into effect immediately.
120
60
0420
mA
Pa
Linear
Area
Pb Plateau
Plateau
Stroke
Rate
120
60
0420
mA
Pa
Linear
Area
Pb Plateau
Plateau
Stroke
Rate
Less than 0.5mA
Stroke Rate = 0
14 Instruction Manual
SECTION 5 - CONTROL MODE SELECTION MENU
5.5 TIMED EVENT MODE (INTERNAL)
see Section. 5.5.1
push the
Display Overview:
Icon/Alarm Area
Icon/Alarm Area
Time Remaining
Next Event Start
Time
Stroke Rate
Stroke Rate
Stroke Length
Stroke Length
Current Day and
Time
Current Time
Theoretical Flow
Calculated Volume
Calculated Volume
Injected
Theoretical Flow
Timed Event Mode
(Standard Display)
Timed Event Mode
(Event in Progress)
1. Icon/Alarm Area: The icon indicates the
pump is in the Timed Event mode. Depending
see Sec. 4.5
2. Stroke Length: The numeric stroke length
value indicates the current stroke length setting
3. Next Event Start Day and Time: The Day and
see Sec.
5.5.1 for event programming information
4. Current Day and Time: The current Day and
see below for time format description
5. Stroke Rate: Indicates the stroke speed of the
running event or the next scheduled event.
6. Theoretical Flow: The theoretical flow
see Sec. 6.6 for calibration
information
7. Calculated Volume: The calculated volume
see Sec. 6.6
for calibration information
8. Time Remaining (Event in Progress Only):
9. Calculated Volume Injected (Event in
Progress Only): The calculated volume
see Sec. 6.6 for calibration
information
NOTE:
The displayed format for time is: D – H:MMx,
where D = Day of Week (1-7), H = Hour (1-12),
MM = Minute (0-59), x = A for AM or P for PM.
15Instruction Manual
SECTION 5 - CONTROL MODE SELECTION MENU
5.5.1 Programming Timed Events
indicates the parameter is in edit mode. The Event
than going into an edit mode.
day value is 1-7. As the day value is changed, the
exit the programming mode.
Parameter Selected
Parameter Modied Parameter Saved
Placed Into Edit
Mode
Display Overview:
Selection Box
Event Enabled
Theoretical Flow
Stroke Length
Stroke Rate
Event Start
Time
Day
Event Duration
Calculated Volume
1. Selection Box: Indicates the currently selected
item.
2. Day: Day of currently displayed event.
3. Event Enabled: Indicates whether
4. Stroke Length: The numeric stroke length
value indicates the current stroke length setting
5. Event Start Time: The Day and Time of the next
see Sec. 5.5 for time format
6. Event Duration:
7. Stroke Rate: Indicates the stroke speed of the
running event or the next scheduled event.
8. Theoretical Flow: The theoretical flow
see Sec. 6.6 for calibration
information
9. Calculated Volume:
event duration, stroke rate, stroke length, and
see Sec. 6.6 for calibration
information
NOTE:
Parameter changes are saved when editing is
complete and go into effect immediately.
After approximately 2 minutes of inactivity, the
programming menu will automatically close and
revert back to the main analog mode display.
16 Instruction Manual
SECTION 6 - ADVANCED CONFIGURATION MENU
Display Overview:
Selection Box Mode Icons
Arrow Indicator
1. Mode Icons: Each icon represents a different
control mode, as follows:
2. Selection Box: Indicates the currently selected
item.
3. Arrow Indicator: An arrow appearing on the
upper or lower right of the display indicates that
NOTE:
Parameter changes are saved when editing is
complete and go into effect immediately.
After approximately 2 minutes of inactivity, the
mode selection menu will automatically close
and revert back to the most recent control mode
display.
6.1 SET UNITS
to selected the item and return to the advanced
Display Overview:
Selection Box
Unit Icons
1. Unit Icons:
2. Selection Box: Indicates the currently selected
item.
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