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LOZIER Island Section User manual

P.O. BOX 3448 • OMAHA, NEBRASKA 68103-0448 • (800) 228-9882
I-15
of 20
01-13F REV. AL 59154 6/2007 Lozier® Corporation 2007
1.Snap chalkline on oor for desired locations
of all island runs.
Snap
Chalkline
Here
2.Lay out parts along chalkline as shown. At this point you will need one Back Panel for the rst section of each
island run. Splicer Rails (for two-piece Backs) and Top Rails will be used in later steps. Determine what style
of Base Bracket will be used and refer to step 3a or 3b to install.
3’ or 4’
Base
Fronts
Base
Brackets
Uprites
Base
Brackets
Chalkline
Center Rails
Bottom Rails
Base Fronts
Island Section Installation
Please read each step carefully!
Refer to Component Breakdown on page I-1 before starting.
I-16
of 20
P.O. BOX 3448 • OMAHA, NEBRASKA 68103-0448 • (800) 228-9882
01-13F REV. AL 59154 6/2007 Lozier® Corporation 2007
4.
IMPORTANT!
Do not let framework stand alone
until a Back Panel is in place.
Center Rails must be used.
DETAIL 4a
NOTE: Refer to BACK PANEL INFORMATION on page 4 for Center Rail placement.
If Telescopic Uprites (TEL) are being installed, the Center Rail must be installed in the third lance (12”) down from the top
of the Uprite. If used with Uprites 60” through 72” high, a Center Rail must be installed in the third lance down and another
installed at mid-height of uprite. Bend all tabs outward (Detail 4a) at each end of the Center Rail.
Slide Base Front
from top or drive
in from front.
Base
Front
Bottom Rail
Base
Front
Center Rail
3rd
Lance
Bend all
tabs outward
Assemble “framework” of rst section by standing rst two Uprite/Base Bracket assemblies vertically.
Connect them by installing Base Fronts, Bottom Rail and Center Rail as shown.
NOTE: When Wire Grid Backs or Slotwall Backs are to be used, follow instructions packed with Wire Grid Clips or
Slotwall Center Rail.
3a.With Uprites lying on oor, hook Base
Bracket into narrow slots at bottom of
Uprite. Base Bracket will snap into place
when properly installed. See suggested
method above for seating Base Brackets.
Base Brackets are painted random
colors and may not necessarily match
the color of the Uprites.
Suggested Method for
Seating Base Brackets
TILT-IN BASE BRACKET
3b.Push Bracket fully into Uprite slots, then push down.
Latch must fully engage Uprite to lock the Bracket
and Uprite together. Check latch tabs on both sides
of Bracket. Tabs must be at the back of the slot
in the Bracket. Refer to page I-4 for removal and
replacement of the Bracket.
WARNING! The shelving system
maycollapseandcauseinjuryifthe
Base Bracket latch is not properly
engagedwiththeUprite. Aproperly
engagedlatchtabwillbeattheback
of the slot as illustrated.
SPRING LOCKING
BASE BRACKET
Island Section Installation
P.O. BOX 3448 • OMAHA, NEBRASKA 68103-0448 • (800) 228-9882
I-17
of 20
01-13F REV. AL 59154 6/2007 Lozier® Corporation 2007
5.Install one Back now for stability. For two-piece Backs, install lower Back Panel only at this time. Refer to Back
Panel Information on page 4 for Back Panel Sizes.
Chalkline
Use care in lowering Back
into place. DO NOT DROP!
NOTE: Top of Pegboard Backs are marked with a
paint stripe. First row of holes are 7
/8” from
top edge.
TWO-PIECE BACK DETAIL
NOTE: If ceiling height is not
adequate to drop Panels from
top, insert one side edge and
ex panel until other edge ts
in place.
When two-piece Backs are
used, Center Rail is used on
upper Back only for heights less
than 96”. For heights 96” and
higher, a second Center Rail is
used on the lower Back.
To assemble two-piece Backs
(after Center Rails are in
place), install both lower Back
Panels (refer to Back Panel
Information on page 4 for
proper sizes). Install Splicer
Rail over lower Backs and
install upper Back Panels.
Center Rail
Splicer Rail
Second Cen-
ter Rail for
96” & Higher
Only
Assemble remaining framework along chalkline. Do not install
remaining Backs yet!
6.
Chalkline
Island Section Installation
I-18
of 20
P.O. BOX 3448 • OMAHA, NEBRASKA 68103-0448 • (800) 228-9882
01-13F REV. AL 59154 6/2007 Lozier® Corporation 2007
7.
Leveling Procedure Important For Proper Fit of
Trim and Accessories!
The Base Brackets and the Uprite Leveling Legs are pre-set to allow installation of the Island Sections without any
leveling adjustment on at, level oors. Minor adjustments in level and plumbness can be made, if necessary, by
simply extending the Base Bracket and/or Uprite Leveling Legs to compensate for low areas in the oor. When
nished, make sure the Uprite Leveling Legs have 1/16” clearance above the oor. See Step 9.
8.
Uprite Leveling Legs adjusted to
achieve string/slot alignment.
Leveling Leg
Wrench
5”
Cut Wedges
from 1/4”
Thick Material
1/2”
7/8”
1/2”
NOTE: Make sure string does
not drag on face of Intermediate
Uprites.
If oor conditions show large amounts of uneven or unlevel conditions, proceed as follows: - Insert Leveling Leg
Wrenches (LLW) and/or wedges into corresponding slots in the end Uprites. Run a string between and tie to the
LLW’s or wedges (Detail 1). Be sure the string is taut. Determine which Uprite is highest in the Island Section run
of shelving. Adjust the corresponding slots on uprites below the highest Uprite upward to its level by adjusting
the Leveling Legs on the Base Brackets (Detail 2). At the same time, keep each Uprite plumb by checking with
a carpenter’s level. CAUTION: Do not extend Uprite Levelers more than 1” past the bottom of the Uprite,
and do not extend the Base Bracket Leveling Legs more than 1 7/16” past the bottom of the Bracket.
DETAIL 2
DETAIL 1
1/16”
Nut at top of slot
U_ and BB_06 LEVELER PRESET
U_ and BB_ LB LEVELER PRESET
13/32”
Nut at top of slot
1/16”
13/32”
Island Section Installation
P.O. BOX 3448 • OMAHA, NEBRASKA 68103-0448 • (800) 228-9882
I-19
of 20
01-13F REV. AL 59154 6/2007 Lozier® Corporation 2007
9. Adjust the Uprite Leveling Legs on each Uprite so that
the gap is approximately 1/16”.
Install remaining Backs. Refer to Back Panel Information on page I-4 for
proper sizes. For two-piece Backs refer to Detail on page I-17, Step 5.
10.
IMPORTANT
For two piece backs use splicer rails as
shown in Detail on page I-17, Step 5.
NOTE:
At this point, all Uprites must be
plumb and at proper height.
1
/16”
Island Section Installation
WARNING! Do not exceed maximum allowable Pegboard Back loads
- see Unbalanced Load Calculations Section 3 Special Warnings.
I-20
of 20
P.O. BOX 3448 • OMAHA, NEBRASKA 68103-0448 • (800) 228-9882
01-13F REV. AL 59154 6/2007 Lozier® Corporation 2007
11.Install Base End Trims, Uprite
End Trims and Top Rails.
Top Rails - Tabs on Top
Rail must lock in place.
BET - Slide over Base Bracket until
Stop Tab on BET rests on top of
Base Bracket (see Detail below).
Hook top of Uprite End Trim
over top of Uprite, then press
on working toward oor.
12.Install Base Decks and Shelves as shown. Be sure Base End Trim (BET) is installed before installing Base
Decks (see Step 11). Refer to Allowable Shelf Load Limits on page I-3 for shelf information.
To install Decks, tilt
upward and hook rear
molding behind deck hold
down pin.
Deck Hold
Down Pin
Deck must sit on
lock tab on BET
IMPORTANT
See Plan View of Base Bracket above
for seating Base Bracket End Trim
1. Insert front ange into front
of BB adjacent to the CBF
2. Put rear ange against
BB hook slide shown
Plan View of
Base Bracket
BET must slide behind front and
rear anges on Base Bracket to
be properly seated
IMPORTANT
Base Bracket End Trim (BET) must be installed
before installing Base Decks.
Island Section Installation
NOTICE:
If Trim or Shelves do not t properly, check to be sure unit is leveled properly.
If the Uprites are not plumb and/or at proper height, redo Step 7, page I-18.

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