LS MTRON XG3025 User manual

[XG3025 / XG3025H]
SERVICE MANUAL
Chapter 1. Safety &
General Information

This repair manual is to provide servicing personnel with information for precise and quick service for XG3025 /
XG3025H tractors with high-end technologies. It contains various information on the general specifications,
fundamental structure and operat-ing principle, instructions for disassembly, assembly, inspection and adjustment,
and troubleshooting on each compo-nent for easier and precise service.
This vehicle should be well-maintained and serviced properly for ultimate satisfaction of users. Therefore, it is necessary
for servicing personnel to understand information in this manual thoroughly and keep it handy for service.
Most accidents during servicing occur by negligence on safety precautions and instructions.
Therefore, servicing personnel should be fully aware of service procedures, methods, inspection points and safety
precautions described in this manual for precise and safe service as well as ultimate satisfaction of customers.
As LS genuine parts are manufactured under the rigid quality assurance system, only genuine parts should be used
in this tractor to maintain its optimal condition. Mtron always puts every effort into development and manufacture of
quality products.
Also, information contained in this manual is subject to change without notice for quality and performance improvement
of this tractor.
Keep this repair manual in a safe and handy place. If there is any typo, wrong information or question for this manual,
feel free to contact Mtron.
PREFACE
※ REMARKS
●
This manual does not contain information for every possible accident and precautions during service.There-
fore, the tractor should be serviced only by well-trained servicing personnel with care.
●
Using unspecified parts, including engine oil and transmission fluid, or poor-quality fuel can damage the
tractor severely.
●
Information and figures in this manual should not be copied or used without prior permission by Mtron.

✿ENGINE.........................................................................................................
1
Ⅱ
✿ SAFETY AND GENERAL INFORMATION...................................................
1
Ⅰ
✿ CLUTCH & TRANSMISSION........................................................................
1
Ⅲ
✿ FRONT & REAR AXLE.................................................................................
1
Ⅳ
✿ BRAKE ....................................................................................................
1
Ⅴ
✿ HYDRAULIC SYSTEM..................................................................................
1
Ⅵ
✿ ELECTRICAL SYSTEM................................................................................
1
Ⅶ
TABLE OF CONTENTS

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Ⅰ SAFETY AND GENERAL INFORMATION
1-6
XG-3000 SERIES

ⅠSAFETY AND GENERAL INFORAMTION
TABLE OF CONTENTS
1.1 SAFETY TIPS................................................ 1-6
1.1.1 GENERAL SAFETY...................................... 1-6
1.1.2 TO AVOID PERSONAL INJURIES ............... 1-8
1.1.3 DURING SERVICING ................................. 1-10
1.1.4 ENVIRONMENT PROTECTION ................. 1-14
1.2 GENERAL NOTICES FOR SAFETY .......... 1-15
1.2.1 SAFETY PRECAUTIONS ........................... 1-15
1.2.2 SAFETY SIGNS.......................................... 1-15
1.2.3 SYMBOLS................................................... 1-16
1.3 SAFETY DECALS....................................... 1-17
1.3.1 FOR CAUTIONS AND MAINTENANCE ..... 1-17
1.3.2 MOUNTING LOCATION ............................. 1-17
1.4 GENERAL INFORMATION......................... 1-20
1.4.1 SERIAL NUMBER....................................... 1-20
1.4.1.1 MANUFACTURE’S SERIAL NUMBER .. 1-20
1.4.1.2 ENGINE NUMBER................................. 1-20
1.4.1.3 TRANSMISSON NUMBER .................... 1-20
1.4.1.4 HOURMETER ........................................ 1-21
1.4.2 EXTERNAL DIMENSIONS ......................... 1-22
1.4.3 SPECIFICATIONS ...................................... 1-23
1.4.4 TRAVEL SPEED......................................... 1-26
1.4.5 PRECAUTIONS FOR DISASSEMBLY
AND ASSEMBLY.......................................... 1-27
1.4.5.1 PRECAUTIONS BEFORE STARTING
SERVICE............................................... 1-27
1.4.5.2 CAUTIONS DURING ASSEMBLY ......... 1-27
1.4.5.3 WIRING MATING SECTION AND
SHEATH ................................................ 1-29
1.4.5.4 TOOL ..................................................... 1-34
1.4.6 TORQUE SPECIFICATION TABLES ......... 1-35
1.4.6.1 STANDARD BOLT HARDWARE &
HYDRAULIC CONNECTOR TORQUES,
SPECIFICATIONS AND
INFORMATION ..................................... 1-35
1.4.6.2 UNIT CONVERSION TABLE ................. 1-43
1.4.7 LUBRICANTS AND OIL CAPACITY ........... 1-44
1.4.7.1 MAINTENANCE SCHEDULE CHART ... 1-44
1.4.7.2 LUBRICATNS AND CAPACITY ............. 1-48

Ⅰ SAFETY AND GENERAL INFORMATION
1-6
XG-3000 SERIES
1.1 SAFEty tiPS
1.1.1 GEnERAl SAFEty
P100W102A
2. Keep an emergency kit and appropriate hygiene
equipments handy in your workshop.
3. Keep a fire extinguisher handy in your workshop.
Have your fire extinguisher checked regularly and
have yourself well informed on its use.
Extra attention is needed and the following safety precautions should be strictly followed in your work place for service.
P100W101A
1. Keep your work place and surroundings clean and
well-ventilated.
4. Mark the safety symbols and signs for clear view
in emergency.
%BOHFS 8BSOJOH
/PUJDF
$BVUJPO
LSXIW101A

Ⅰ SAFETY AND GENERAL INFORMATION
1-7
XG-3000 SERIES
5. Never smoke in the workshop to avoid fire.
6. There should be an emergency exit and its sign
for evacuation in emergency.
7. Follow helper's guidance for a special service.
P100W127A
P100W126A
P100W103A
1

1.1.2 to Avoid PERSonAl injuRiES
1. Never wear loose fitting clothing or clothing with
wide sleeves when servicing the engine or tractor.
The sleeves of the shirt and the hem of the pants
should be tightly fitting. Elastic banded sleeve and
hem are preferred. Do not wear accessories, such
as earrings or necklace.
2. Make sure to wear safety gloves and safety gog-
gles under the following conditions:
- When handling an antioxidant.
- When adding or changing oil or lubricant.
- When handling compressed air or compressed
oil. (allowable pressure is 2 bar or below.)
P100W105A
Safety helmet
Well-fit working
Tight sleeve
Tight pants
Safety shoes
7. When working near the battery or fuel tank, never
smoke and avoid sparks.
P100W106A
8. Put cloth with oil, diesel fuel or solvent into a
separate fireproof container.
P100W107A
P100W128A
3. When working near any lifted part or equipment or
working at a level above your head, always wear a
safety helmet and fix all parts and equipments firmly.
4. Always wear safety shoes and use protective
cream on your hands.
5. If your clothing gets wet, change it as soon as
possible.
6. Make sure that ground and electric wirings are
intact where the voltage capacity is 48 ~ 60 V.
Keep your hands and feet dry and stand on an
insulated scaffold.
Ⅰ SAFETY AND GENERAL INFORMATION
1-8
XG-3000 SERIES

9. Use only specified service tools in a good
condition. Check their condition frequently.
P100W108A
10. The service should be performed in a well-
ventilated area to discharge exhaust gas while
checking and servicing the tractor with the engine
running.
P100W109A
Ⅰ SAFETY AND GENERAL INFORMATION
1-
9
XG-3000 SERIES
1