LTi Drives S Series User manual

Operation Manual
SMARTDRIVE VF1000 · Series S
Frequency Inverter 0.375 to 0.75 W
EN
stop
return start
enter
VAL
Hz
SMART
CARD
X5 X1

Operation Manual
for static
frequency inverter
1 x 110 V - Version
VF1104S - 375 W
1 x 230 V - Version
VF1202S - 375 W
VF1204S - 750 W
3 x 400 V - Version
VF1402S - 750 W
Applies as from software edition V1.6
ID No.: 0720.21B.2 - 03
Issued: Sep. 2008

A-1
Dear customer!
Thank you for the trust which you have placed in us at LTi Drives GmbH
by purchasing the SMARTDRIVE frequency inverter.
Installation and commissioning should be carried out by a trained engineer.
Please take the time to read this Operation Manual carefully before starting
work. If you follow all the instructions, you will save yourself much time
and many questions during the commissioning stage.
It is essential to read this Operation Manual because both the inverter
itself and further components of the system can be damaged by improper
handling.
If after reading the manual, however, you still have questions, do please
contact us as given below.
LTi Drives GmbH
Gewerbestr. 5-9
D-35633 Lahnau
Phone: [phone]
Fax: [phone]

A-2
A Useful information on the Operation Manual
The details in this manual apply for all frequency inverters belonging to
the SMARTDRIVE VF1000S family of devices.
The Information Manual is made up of 6 chapters that are listed under the
heading “Signposts to Success”.
Section A contains information on device variants and safety instructions.
Chapters 1, 2 and 3 are of importance with regard to commissioning.
Chapters 4, 5 and 6 refer to the operation of the inverter with the KEYPAD
operating device and provide information on the individual parameters.
To meet client requirements for frequency inverters, there are a
number of different versions with special functions. Version
information which differs from standard is noted in the option
descriptions.
For the sake of clarity, the following symbols are used to identify warnings
and important advice.
⇒Caution: Danger of death by electrocution.
⇒Caution: It is essential that you follow these instructions.
⇒Caution: Disconnect device from mains and wait 2 minutes to allow the
DC link capacitors to discharge.
⇒Prohibited: Incorrect operation may cause damage to equipment.
⇒Useful information, tip.
⇒Setting with the KEYPAD is alterable.
stop
return start
enter
Wait 2 mins after
disconnecting

A-3
Signposts to Success
A Useful information on the
Operation Manual ......................................................... A-2
A.1 Safety instructions ...........................................................A-5
A.2 Intended use....................................................................A-5
A.3 Model and accessories....................................................A-7
A.4 Manufacturer´s declaration for frequency inverters .........A-8
A.5 VF1000 S series with CE official acceptance.................A-12
A.6 Information concerning installation in accordance
with EMC regulations.................................................... A-16
1 Technical data................................................................ 1-1
1.1 Design and layout............................................................ 1-1
1.2 Data table........................................................................ 1-2
1.3 Cooling ............................................................................ 1-4
1.4 Dimensional diagrams ..................................................... 1-4
1.5 Installation ....................................................................... 1-7
2 Electrical connections .................................................. 2-1
2.1 Connection plan .............................................................. 2-1
2.2 Emitted interference/immunity to interference (EMC) ............... 2-4
2.3 Power connections .......................................................... 2-5
2.3.1 Mains connection ............................................................ 2-5
2.3.2 Motor connection............................................................. 2-6
2.3.3 Length of motor cable...................................................... 2-7
2.3.4 PTC thermistor connection .............................................. 2-7
2.3.5 Braking chopper connection ............................................ 2-8
2.4 Control connections......................................................... 2-9
2.4.1 Specifications .................................................................. 2-9
2.4.2 Function of the FSINA reference value input ................. 2-10
2.4.3 Control functions using STR/STL .................................. 2-12
2.4.4 Control function using S1IND/S2IND ............................. 2-13
2.4.5 MOP function with S1IND/S2IND .................................. 2-15
2.4.6 Signal outputs................................................................ 2-19
2.4.7 LUSTBUS connection ....................................................... 2-21
2.4.8 Frequency reference as PWM-signal (I1, I6, I7) ............ 2-23
3 Operation and fault diagnostics.................................. 3-1

A-4
3 Operation and fault diagnostics................................... 3-1
3.1 Operation indicators ........................................................ 3-1
3.2 Error messages ............................................................... 3-1
3.2.1 Error messages with device response............................. 3-1
3.2.2 Warningmessages.......................................................... 3-2
3.3 Motor/inverter overload protection (I*t monitoring) ........... 3-3
4 Using the KP100 KEYPAD ............................................... 4-1
4.1 Layout ............................................................................. 4-1
4.2 General ........................................................................... 4-2
4.2.1 Menu options................................................................... 4-2
4.2.2 Key functions................................................................... 4-2
4.2.3 LCD display ..................................................................... 4-3
4.3 Menu structure ................................................................ 4-4
4.3.1 Overview ......................................................................... 4-4
4.3.2 MOP- function (motor operated potentiometer) ............... 4-6
5 Parameter list................................................................. 5-1
5.1 Level 1............................................................................. 5-1
5.2 Level 2............................................................................. 5-2
5.3 Inverter-dependent and country-related parameters........ 5-4
6 Description of parameters ............................................ 6-1
6.1 Reference value selection ............................................... 6-1
6.2 Actual values ................................................................... 6-5
6.3 Frequencies .................................................................... 6-7
6.4 Ramps............................................................................. 6-8
6.5 Characteristics ................................................................ 6-9
6.6 Special functions ............................................................6-11
6.7 Signal outputs................................................................ 6-16
6.8 Program functions ......................................................... 6-17

A-5
A.1 Safety instructions
While in operation, inverter surfaces can be conductive, uninsulated,
sometimes also moving or rotating, and hot – depending on the degree to
which they are protected.This means that a frequency inverter drive can
endanger human life.
To prevent serious physical injury or considerable material damage, only
qualified persons familiar with electrical drive equipment may work on the
equipment. Only those persons who are familiar with mounting, installing,
putting into operation and operating inverters and have appropriate pro-
fessional qualifications shall be regarded as being qualified.These persons
must read the Instruction Manual carefully before installation and
commissioning and follow the safety instructions.
In this connection, the standards IEC 364 and CENELEC HD 384 or
DIN VDE 0100 and IEC Report 664 or VDE 0110 and national accident
prevention regulations or VBG 4 must be observed.
Repairs to the equipment may only be carried out by the manufacturer or
by a repair workshop approved by him. Unauthorised opening and
unprofessional intervention could lead to physical injury or material
damage.
A.2 Intended use
Inverters are components that are intended for installation into electrical
systems or machines.
When installed in machines, the inverter may not be commissioned (i.e. it
may not be put to its intended use) until such time as it is established that
the machine corresponds to the provisions of EC directive 89/392/EEC
(directive on machines); EN 60204 is to be observed.
In addition to the directive on low potential 73/23/EEC, the harmonised
standards of the series prEN 50178/DIN VDE 0160 in connection with EN
60439-1/DINVDE0660Part500andEN60146/DINVDE0558areapplied
with regard to inverters.
Thetechnicaldataandtheinformationconcerningconditionsofconnection
can be taken from the type plate and the documentation, and are to be
observed under all circumstances.

A-6
The inverter are to be protected against unauthorised stress.In particular,
components may not be bent and/or insulation distances changed during
transport and use.
Inverters contain electrostatically endangered components that can easily
be damaged when incorrectly handled. Electrical components may not be
mechanically damaged or destroyed.
When work is being carried out on live inverters, the applicable national
accident-prevention regulations (e.g. VBG 4) are to be observed.
Electrical installation is to be carried out in accordance with the relevant
regulations (e.g. lead cross section, fuses, earthed lead connection). Other
details are contained in the documentation.
Electronic devices are not totally fail-safe. The user himself shall be
responsible for securing the drive if the device breaks down.
If the inverter is used for special applications (e.g. explosion-proof
area), the required standards and regulations (e.g. EN 50014 and
EN 50018) must be observed.

A-7
More precise details can be found in the “Data booklet VF1000”.
Model codes when different to the standard
F 1 x x xV S ,,,,,
mit Kühlkörper, lang
Gehäuse, closed frame
mit integr. Funkentstörfilter
Sollwert analog,
RS232-Schnittstelle
,I5 ,G10 K2
VF1204S,
A.3 Model and accessories
General
The standard VF1000S model is denoted by the type designation only.
Versions other than the standard are denoted by the addition of model
codes to the type designation.
Each model code has a particular meaning – see inverter models. Model
codes are also used for inverters that are not in accordance with the list.
These are not given here.
Order or type designation:
For each deviant version, a configuration location is defined that can only
be assigned once. The number and sequence of codes to be added is
open; they must be separated from each other with commas.
Example:
Standard design: Analog reference input, 2 digital control inputs
• Varnished all-metal housing with plastic cover for
KEYPAD KP100 mounting, protection IP20
• Cold-plate design
• Live automatic circuit-breaker thermostat and
thermistor evaluation
• Operation Manual in German
F 1 x x xV
Effective continuous current
Mains voltage: 2 = 230 V
4 = 400 V
S range
S
S MART D RIVE VF1000 product line

A-8
A.4 Manufacturer´s declaration for frequency inverters

A-9

A-10

A-11

A-12
A.5 VF1000 S series with CE official acceptance
Copy of the CE test certificate for the VF1104S...VF1204S devices

A-13

A-14
Copy of the CE test certificate for the
VF1104S, G10...VF1204S, G10 devices

A-15

A-16
A.6 Information concerning installation in accordance
with EMC regulations
EMC means:
The VF1000S inverter range has been developed in such as way that
both the directive on low voltage and, when the appropriate measures are
taken, the EMC directive – even the strict directive applicable for residential
areas – can be adhered to. Acceptance tests on the device were carried
out under laboratory conditions at the accredited Schenk test centre and
official acceptance is not bindingly transferrable to the installed machine
or system.
To optimise installation, instructions for installation are given in the dia-
gram below.
Installation in line with EMC principles is achieved ...
5
6
7
8
9
10
4
3
1
2
11
+
+
U
V
W
+
-
L1
N
PTC
+
+
,,,,,@@@@@ÀÀÀÀÀ ,,,,,@@@@@ÀÀÀÀÀ ,,,,,@@@@@ÀÀÀÀÀ ,,,,,@@@@@ÀÀÀÀÀ ,,,,,QQQQQ¢¢¢¢¢
,,,,,@@@@@ÀÀÀÀÀ ,,,,,@@@@@ÀÀÀÀÀ ,,,,,@@@@@ÀÀÀÀÀ ,,,,,@@@@@ÀÀÀÀÀ ,,,,,QQQQQ¢¢¢¢¢
X5 X1
H2
H1
X3
P1
M
3
L1
PE
N
K1
SI
... by using mains filter
(see Chap. 2.2)
by using screened
mains cable
(1
... by using screened
control cable
... by earthing
the cable screen on
the mounting plate
... by earthing
the cable screen on
the mounting plate
... by using earthed
mounting plate
... by using screened
motor cable
Star point (main earth)
in cabinet
VF1000 S
1 x 230V
(1
when lead lengths of > 0.3m are used
Important:
For further information, see Chap. 2.1 and 2.2
...

1-1
1 Technical data
1.1 Design and layout
Key
1KEYPAD operating device* 9 Potentiometer P1, programmable
2 LCD display field with 10 KEYPAD socket
140 segments
3 Membrane KEYPAD 11 X2 jumper strip, concealed behind
X1 terminal strip
4SMARTCARD* chip card 12 X1 terminal strip, control connections
5KEYPAD connecting cable* 13 X5 terminal strip, power connections
6 Connection screw 14 Heat sink **
7 LED H1 (red) error indicator 15 Type plate
8 LED H2 (green) operating indicator 16 Cover
*Accessories,**Designs,seedatabookletVF1000
5
6
7
8
9
10
4
3
1
2
11
+
+
+
+
,,,,,@@@@@ÀÀÀÀÀ ,,,,,@@@@@ÀÀÀÀÀ ,,,,,@@@@@ÀÀÀÀÀ ,,,,,@@@@@ÀÀÀÀÀ ,,,,,QQQQQ¢¢¢¢¢
,,,,,@@@@@ÀÀÀÀÀ ,,,,,@@@@@ÀÀÀÀÀ ,,,,,@@@@@ÀÀÀÀÀ ,,,,,@@@@@ÀÀÀÀÀ ,,,,,QQQQQ¢¢¢¢¢
stop
return start
enter
VAL
Hz
SMART
CARD
1
13 12
2
3
8
7
9
10
14
4
11
5
SN:--- Ausg: Netz: TYP:
15
16
6

1-2
1.2 Data table
Code Dim. VF1104S VF1202S VF1204S VF1402S
Motor output
Recommended rating P W 375 375 750 750
with 4-pole standard motor
Power S VA 670184021400214503
Phase current (100%) INA 3.211.923.221.93
Continuous load - % 110
Overload factor (for 60s) 1.5xINA 4.8 2.9 4.8 2.9
Voltage U V 3 x 0...110 3 x 0...230 3 x 0...400
Rotating field frequency f Hz 0 ... 400
Frequency resolution f % 0.1 of FMAX (0.05 Hz min.)
Load type - - ohmic/inductive
Cable length (motor) L m 50 max.* 10 max.*
Short circuit proof - - at the terminals
Leak to earth - - test after every power on
Mains input
Mains voltage U V 1 x110 1 x 230 3 x 460
+30/-20% +15/-20% +10/-30%
Recc. mains protection4I AT 1 x 10 3 x 10
Mains frequency f Hz 50/60 +/-10%
Cross section for connection A mm² 1.5
General
Operation - - 2 quadrants with braking chopper (ext.) 4 Q
Power loss PVW30253545
Efficiency (at PN) h%95969594
Ambient conditions
Cooling air temperature T °C 0 ... 40
Temperature-dependent - - 2.5%/°C in the range 40 ... 50 °C
reduction in power
Installation height a. s. l. H m 1000 max., other specifications on request
Relative humidity - % 15 ... 85 non-condensing
Vibration - - 2 g (IEC 68-2-6)
Weight/dimensions
Dimensions WxHxD mm 65 x160 x133 (without lugs)
Weight excl. packaging - kg approx. 0.9
Protection - - IP20, VBG4, NEMA 1
Type of installation - - vertical wall mounting
1
for110Vmainsvoltage
2
for 230 V mains voltage
3
for 400 V mains voltage
4
When securing the network, factor influencing the local network are also to be taken into account.
*When a longer motor cable is used, a motor choke must be installed (see Chap. 2.3.3)