Luneau Technology Briot emotion2 User manual

Instruction Manual
FC 00986 Rev00

Dear Customer,
You have purchased an emotion2 or perception2 edger, and the entire team at Briot, a brand of the
Luneau Technology Group, would like to thank for placing your trust in us.
The emotion2 or perception2 edger is a laboratory machine designed for opticians and is used for
carrying out operations such as creating and selecting jobs, centering and blocking spectacle lenses, and
edging and drilling lenses.
We advise you to read this manual carefully and keep it near the machine in order to be able to refer to it
easily.
The information contained in this manual is not contractually binding and can be modified without prior
notice. This document has been prepared with great care, but some unintentional errors or omissions may
occur, although every effort has been made to avoid them. The manufacturer cannot, in any circumstances,
be held responsible for any possible operating faults that might result from such errors or omissions.
THE MANUFACTURER DOES NOT GUARANTEE THE PERFORMANCE OF YOUR EDGER,IF THE INSTRUCTIONS
CONTAINED IN THIS MANUAL ARE NOT OBSERVED.
Luneau Technology Operations
2, rue Roger Bonnet
27340 PONT DE L'ARCHE
FRANCE

Tel. [phone]
Fax: [phone]

http://www.briot.com/
[email protected]
DEPENDING ON THE MACHINE VERSION AND OPTIONS AND ON
THE DATE AND COUNTRY OF SALE, SOME EQUIPMENT
ITEM(S)/FUNCTION(S) DESCRIBED IN THIS MANUAL MAY NOT
BE INCLUDED IN YOUR MACHINE.

LTO
GRAPHIC CODES
Different graphic codes have been used in this manual to allow the user to distinguish between different types of
information and easily spot the items which demand special attention (e.g. safety-related items).
The table below lists all the codes and describes them:
TABLE 1: DESCRIPTION OF THE PICTOGRAMS
Graphic
code Description
Vital warning.
Risk of human injury or material damage and machine malfunction.
Follow the instructions carefully.
Vital recommendation.
Risk of machine damage or malfunction.
Follow the instructions carefully.
Vital preliminary action
Before undertaking any action, check that the machine is disconnected.
Electrical hazard.
Heavy component.
In particular, a second person is necessary to carry and move the machine.
Rotating component.
In particular, do not put your hands near the wheel unit.
Attaching component.
In particular, beware of the clamping shafts closing.
Protective gloves must be worn.
Especially for cleaning and changing the tanks.
Protective goggles must be worn.
Especially for cleaning and changing the tanks.
Overalls must be worn.
Especially for cleaning and changing the tanks.

LTO
Waste Electrical and Electronic Equipment (applicable in the
European Union and in European countries using a selective
waste collection system)
This symbol affixed to the product or to its packaging indicates that the product will not be
treated like household waste. Instead, it must be delivered to the designated collection point
where electric and electronic equipment may be recycled. By ensuring that this product is
correctly disposed of, you will help prevent potentially harmful environmental and human
consequences due to improper handling when improperly disposed of. The use of recovered
materials preserves natural resources.
For more information about where you can drop off this product for recycling, please contact
your local waste disposal service or the agent from whom you purchased this product.

\\Table of contents
LTO
INSTALLATION
Unpacking the machine 1.8
Warning
Procedure
Removing the shipping rails 1.10
Conditions
Procedure
Preparing the bench 1.11
Machine dimensions
Space and drilling required
Water connections 1.12
Specifications
General
Filtration tank with pump
Pump
Pipe connections
Locate the connecting points
Procedure
Shipping safeties 1.15
Remove the shipping safeties
Procedure
Electrical connections 1.16
Specifications
Edger wiring
Procedure
Starting the edger 1.17
Procedure
Switching the machine ON/OFF
PRECAUTIONS FOR USE
Safety 2.19
Operator
Machine
Recommendations 2.20
USING YOUR EDGER
Presentation 3.23
Presentation of the machine
Description of the stations
Touch screen
Blocking / centering system
Scanform (emotion2 only)
Shape creator function
Digiform
Drilling
Edger
GRAVITECH™
Presentation of the application screen
Work interface
Visual references
Usual procedure 3.27
Job creation/selection
Calling up a job
Calling up a job saved in the memory
Saving a job/shape in the shape base
Scanform
Gravitech™ optical plotter
Lens tracing
Positioning / Start of capturing
Entering the bridge value
Choosing the frame
Mirror function
Digiform
Presentation
Deforming the shape of a job
Pivoting the shape of a job
Drilling
Positioning of drilling holes
Limits of hole positioning
Limits related to the thickness of the lens
Shape creator function
Presentation
Procedure
Blocking / centering system
Main blocking screen
Marking type for Live blocking
Lens characteristics
Edging
Presentation
Lens materials
Types of lenses
Finishing
Sub-finishing and associated parameters
Safety bevels
Polishing
Special case 3.67
Applying an oversize
Why?
How?
Hints
Important notes
Limits
Edging the left lens with different parameters from
those of the right lens
Principle
Procedure
Checking a finishing before the lens is edged
Principle
Presentation
Visualise a finishing
Place a finishing manually
Produce a manual bevel
Produce a manual groove
Feel the lens again
Points to remember 3.78
CONFIGURATION
Presentation of configuration menus 4.81
Presentation of the configuration menu access screen
Screen description
Access / Exit
Presentation of the personalisation menu access
screen
Screen description
Access / Exit
Adjustment of setting values 4.83
Preliminary remarks
Procedure
Saving the new configuration
Limits
Correction of frame and lens values 4.85
Preliminary remarks
Procedure
Configuration of general operating
parameters 4.87
Presentation
Principle
Screen description
Access / Exit
Configuration of the functions
Selecting the dialog language
Enabling size compensation according to temperature
Enabling size compensation according to wheel condition

\\Table of contents
LTO
Enabling size compensation according to the bowing/
flattening of the frame
Activating the dual JOB function
Configuring the OMA
Saving the new configuration
Configuration of Communication
parameters 4.90
Presentation
Principle
Screen description
Access / Exit
Enabling / Disabling communication functions
MAINTENANCE
Presentation of maintenance menus 5.92
Presentation of the maintenance menu access screen
Screen description
Access / Exit
Presentation of the maintenance screen
Screen description
Access / Exit
Displaying the components 5.94
Task list 5.95
Maintenance of the touch screen zone 5.96
Cleaning the touch screen
Maintenance of the Scanform unit 5.97
Cleaning the Scanform
Replacing a stylus head
Replacing the frame clip tubes
Replacing the centering plate
Maintenance of the centering/blocking
system zone 5.99
Cleaning the bearing surface
Cleaning the lower lens of the collimator
Replacing the main fuse
Regular maintenance of the edger 5.101
Replacing the flexible lens clamp adaptor pad
Preliminary remarks
Procedure
Replacing the mill bit
Preliminary remarks
Procedure
Hints
Replacing the lens feeler tips
Preliminary remarks
Procedure
Hints
Dressing a wheel
Preliminary remarks
Procedure
Hints
Cleaning / replacing the removable visor
Preliminary remarks
Replacing the visor
Hints
Cleaning the filters and water tank
Emptying the water tank
Preliminary remarks
Procedure
Hints
Handling the covers 5.112
Removing the covers
When?
How?
Replacing the covers
Preventive maintenance 5.113
Hints
Replacement table for standard parts
Adjustments 5.114
Presentation of the settings menus access screen
Screen description
Access / Exit
Adjusting the Scanform
Adjusting the feeling
When?
Procedure
Hints
Adjusting the sizes
When?
Procedure
Manual adjustment of axis setting
Procedure
Adjustment of the mineral roughing size
Procedure
Consulting the setting values
Presentation
Access/Exit/Navigation
Presentation of the setting value consultation screens
Adjusting the touch screen
When?
Procedure
Hints
Consulting the statistics 5.131
Presentation of the statistics menu
Screen description
Access/Exit
Consultation principles
Incident log
General operation of the machine
Messages 5.143
Types of messages
List of messages.
TESTS
Presentation of test menus 6.153
Presentation of the test access screen
Screen description
Access / Exit
Typical test screen
Operating principle 6.155
Operating principle of a typical screen
Tests involved
Procedure
Test sequence
Operation of the other screens
Presentation
TECHNICAL SPECIFICATIONS
Characteristics 7.158
Technical specifications 7.159
Characteristics
EC Standards

LTO
REVISION FOLLOW-UP
Revision 00
Page New/Modified Item

1 INSTALLATION

Installation...Unpacking the machine
1-8 LTO
1.1 UNPACKING THE MACHINE
1.1.1 WARNING
 Ensure that the machine is placed in accordance with the TOP and BOTTOM signs on the box.
 Place the machine on a flat and stable surface.
1.1.2 PROCEDURE
Follow the steps below to unpack the machine:
Flow chart 1-1: Unpacking the machine
#1 Place the machine on the floor in its packing with the help of another person.
#2 Cut the two straps on the main packaging carton.
#3 Pull the main packaging carton upwards and remove it.
#4 Cut the adhesive tape on the second carton.
#5 Check that the accessories (case and tubes) have been supplied and 
keep them close to the machine.
#6 Pull the second packaging carton upwards and remove it.
#7 Remove the 4 fixing screws from the rails on the pallet.
#8 Remove the plastic protection from the machine.
#9 With the help of a second person, lift the machine by the rails and place it on
the work bench.
#10 Keep the packaging cartons. We advise you to store them flat.

Installation...Unpacking the machine
1-9 LTO
Illustration 1-1: Unpacking the machine
#1&2 #4
#3
#7
Keep the case and the
tubes near the
machine.
#6

Installation...Removing the shipping rails
1-10 LTO
1.2 REMOVING THE SHIPPING RAILS
1.2.1 CONDITIONS
 The machine is placed on the workbench.
 There is enough space around the machine.
1.2.1.1 PROCEDURE
To remove the shipping rails, follow the procedure below:
Flow chart 1-2: Removing the shipping rails
 As shown...
Illustration 1-2: Removing the fixing screws from the shipping rails
#1 With the help of a second person, tip the machine gently to the rear in order
to gain access to the 4 rail fixing screws.
#2 With a 13 mm Allen wrench, take out the 4 fixing screws and remove the
rails.
#3 Keep the shipping rails with the rest of the packaging cartons.
#1

Installation...Preparing the bench
1-11 LTO
1.3 PREPARING THE BENCH
1.3.1 MACHINE DIMENSIONS
The following illustrations show the machine dimensions.
Illustration 1-3: Edger dimensions
 Height = 455 mm
 Width = 747,3 mm
 Depth = 600 mm
 Emotion2 weight = 69 kg
 Perception2 weight = 66 kg
1.3.2 SPACE AND DRILLING REQUIRED
ILLUSTRATION
The following sketch shows the positioning of the machine on the bench and the openings which must be
provided.
 Position your machine correctly before drilling the bench!
Illustration 1-4: Positioning the machine on bench and drilling to be made
RECOMMENDATIONS
 Follow the dimensions given.
 Leave enough space around the edger.
 Ensure that the bench is stable and level.
 Install the edger away from any source of heat.
H = 455 mm
W = 747,3 mm
D = 600 mm
Discharge

Installation...Water connections
1-12 LTO
1.4 WATER CONNECTIONS
1.4.1 SPECIFICATIONS
1.4.1.1 GENERAL
 Water intake with a stop-valve fitted with a 20 x 27 mm female connector and a filter seal.
This stop-valve must be reserved for the machine and placed at a maximum of 80 cm from the place
provided for the machine.
The stop-valve must be easy to reach and closed when not in use.
 Water pressure = 3 bar maximum
 Water discharge through a 100 mm diameter pipe.
The slope must be at least 5% to ensure proper evacuation of the refuse.
1.4.1.2 FILTRATION TANK WITH PUMP
 W 600 x H 400 x D 315 mm
 60-liter capacity
 Three levels of filtration
1.4.1.3 PUMP
 W 400 x H 230 x D 300 mm
 Power = 450 W max.
 Q = 20/220 l/min
 V = 220 - 240 V
 H = 8 - 1 m
 F = 50 Hz
 IP = 68
1.4.2 PIPE CONNECTIONS
1.4.2.1 LOCATE THE CONNECTING POINTS
Illustration 1-5: Chassis openings
Discharge
Water supply
Second
possibility
for water
inlet

Installation...Water connections
1-13 LTO
1.4.2.2 PROCEDURE
 Flow chart
To connect the water supply to the edger and fit the pipes, follow the procedure below:
Flow chart 1-3: Pipe connections
#1 Check that the machine is switched off: On/Off switch OFF and mains plug
disconnected.
#2 Check that the water supply is closed.
#3 Ensure that the machine is level => screw or unscrew the four feet.
#4 Connect the water drain pipe to the chassis.
#5 Fit the filter seal between the water supply connection and the valve if you
operate in direct water supply.
#6 Connect the water supply pipe to the valve (if direct water) or to the pump
(in closed circuit).
#7 Connect the used water discharge pipe if you operate in direct water supply.
#8 When the water circuit is being filled, check the watertightness of the unit,
especially around the solenoid valves.
#9 If operating in closed circuit, connect the pump supply to the pump power
connector.

Installation...Water connections
1-14 LTO
 As shown...
#1
#2
Pump power
connector
=> Level!
#3
#4
#6
#7
Settlingtank
=> DIRECT WATER SUPPLY
#5
=> CLOSED CIRCUIT
#4
#6
Filtrationtank

Installation...Shipping safeties
1-15 LTO
1.5 SHIPPING SAFETIES
1.5.1 REMOVE THE SHIPPING SAFETIES
1.5.1.1 PROCEDURE
 Flow chart
To remove the different shipping safeties of the edger, comply with the procedure below:
Flow chart 1-4: Shipping safeties
 As shown...
Illustration 1-6: Shipping safeties
IMPORTANT: KEEP THE SAFETY ACCESSORIES AND SHIMS WITH THE PACKING BOXES IN CASE OF FUTURE
TRANSPORT OF THE MACHINE.
#1 Remove the safety assembly (attachment, red spacer and screw) located in
the edging chamber using a 5 mm Allen wrench.
#2 Remove the shim located under the blocking system head.
#3 Remove the shims located on the Scanform.
#1 #2
#3

Installation...Electrical connections
1-16 LTO
1.6 ELECTRICAL CONNECTIONS
1.6.1 SPECIFICATIONS
 2P+T - 16A - 200/240V plug protected by a 30 mA earth-leakage circuit-breaker.
 The socket must be earthed.
1.6.2 EDGER WIRING
1.6.2.1 PROCEDURE
 Flow chart
To connect the peripheral equipment to the edger, proceed as follows:
Flow chart 1-5: Electrical connections
 As shown...
Illustration 1-7: Electrical connections
Note: The pump and reader illustrations are not the property of the manufacturer and are
used purely as examples.
#1 Check that the machine is switched off: On/Off switch OFF and mains plug
disconnected.
#2 Connect the server to the OMA port (if there is a server).
#3 If you operate in closed circuit, plug in the pump.
OMA
Pump
Power
ON/OFF
switch
Bar code
GSM

Installation...Starting the edger
1-17 LTO
1.7 STARTING THE EDGER
1.7.1 PROCEDURE
 Flow chart
To start the edger, proceed as follows:
Flow chart 1-6: Starting the edger
 As shown...
Illustration 1-8: Starting the edger
Illustration 1-9: Switching the machine ON/OFF
1.7.2 SWITCHING THE MACHINE ON/OFF
#1 Check that the machine is switched off: On/Off switch OFF and mains plug
disconnected.
#2 Fit the lens clamping and lens holder adaptors on the shafts.
#3 Plug in the machine and switch on (On/Off switch lit).
#4 Start a dummy cycle and adjust the water flow of the visor and edging
chamber sprays using the flow adjusting screws located on the 
left side of the machine (use a tubular screwdriver for 5.5 mm nuts).
#5 Carry out one or two jobs to check that the machine operates correctly.
Adjust the flow!
#1 / 3 #2
ON position
"1" pushed
OFF position
"0" pushed

2PRECAUTIONSFORUSE

Precautions for use...Safety
2-19 LTO
2.1 SAFETY
2.1.1 OPERATOR
 Read the instructions carefully and always keep the manual near your machine so you can refer to it
easily.
 This is a rotary machine: the wheels are potentially dangerous. Be very careful and keep your hands away
from the set of wheels.
 Two people are necessary to move the machine.
 When you activate the clamp shafts, keep your fingers outside the contact areas.
 Before touching the fuses, disconnect the mains cable.
 Make sure that the installation is perfectly water-tight.
 Before servicing the edger, check that the mains cable is unplugged.
2.1.2 MACHINE
 Make sure your voltage source corresponds to the voltage specified on the identification plate lo-
cated at the rear of the machine. If you are unsure of the type of current available in your premises, contact
your electricity company.
 If the machine is not going to be used for a long period of time, disconnect the power cords from
the wall outlet.
 The switch on the rear of the machine corresponds to the on/off function. Isolation from the grid is ensured
by the outlet cable plug.
 Disconnect the machine if there is an electrical storm or when the machine is left unattended
for a long period.
 Keep the machine away from any source of heat. A radiator is a heat source which can be detrimental
to the correct operation of the machine.
 The openings in the cover are designed to ventilate the machine and contribute to its normal ope-
ration. Do not obstruct them or cover them.
 Make sure that the machine is installed in a correctly ventilated room.
 Do not overload the wall sockets or plugs because you would increase the risk of fire or electric shock.
 Avoid using electric extension leads.
 Keep the machine away from any source of dust.
 Any servicing or work on the machine (with the cover open or closed) must be undertaken by a Briot tech-
nician.
 If the machine is used in closed-circuit mode, do not add additives of any kind to the tank water.

 The symbol defines a general hazard, and you will find it:
 on the controlled pump plug: risk of electrical shock,
 on the edging chamber: risk of bodily hazard,
 on the water inlet: risk if water inlet pressure is greater than 3 bar
LTO recommends installing a pressure reducer set to 3 bar upstream from the machine water inlet
circuit.
THE MANUFACTURER CANNOT BE HELD RESPONSIBLE FOR DAMAGE CAUSED BY ANY USE OF THE MACHINE
WHICH DOES NOT COMPLY WITH THE INSTRUCTIONS IN THIS MANUAL OR DISPLAYED ON THE MACHINE
ITSELF.