MachineryHouse HFLP-35 User manual

INSTRUCTION MANUAL
HFLP-35
Portable Magnetic Drill - Low Profile (240V)
Ø35mm Drill Capacity
D9506
Page 1
Instructions Manual for HFLP-35 (D9506)
11/11/2016

Low Prole Magnetic
Core Drill System
Warning:
Only tools equipped with over load protection, when motor has been cut off due to
over load, always switch on machine with no load for at least 3 minutes to reduce
temperature before switch on again to avoid burn out to the motor.
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Instructions Manual for HFLP-35 (D9506)
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2
General Machinery Safety Instructions
1. Read the entire Manual before starting
machinery. Machinery may cause serious injury if
not correctly used.
2. Always use correct hearing protection when
operating machinery. Machinery noise may cause
permanent hearing damage.
3. Machinery must never be used when tired, or
under the influence of drugs or alcohol. When
running machinery you must be alert at all times.
4. Wear correct Clothing. At all times remove all loose
clothing, necklaces, rings, jewelry, etc. Long hair
must be contained in a hair net. Non-slip protective
footwear must be worn.
5. Always wear correct respirators around fumes
or dust when operating machinery. Machinery
fumes & dust can cause serious respiratory illness.
Dust extractors must be used where applicable.
6. Always wear correct safety glasses. When
machining you must use the correct eye protection
to prevent injuring your eyes.
7. Keep work clean and make sure you have good
lighting. Cluttered and dark shadows may cause
accidents.
8. Personnel must be properly trained or well
supervised when operating machinery. Make
sure you have clear and safe understanding of the
machine you are operating.
9. Keep children and visitors away. Make sure
children and visitors are at a safe distance for you
work area.
10. Keep your workshop childproof. Use padlocks,
Turn off master power switches and remove start
switch keys.
11. Never leave machine unattended. Turn power off
and wait till machine has come to a complete stop
before leaving the machine unattended.
12. Make a safe working environment. Do not use
machine in a damp, wet area, or where flammable
or noxious fumes may exist.
13. Disconnect main power before service
machine. Make sure power switch is in the off
position before re-connecting.
14. Use correct amperage extension cords.
Undersized extension cords overheat and lose
power. Replace extension cords if they become
damaged.
15. Keep machine well maintained. Keep blades
sharp and clean for best and safest performance.
Follow instructions when lubricating and changing
accessories.
16. Keep machine well guarded. Make sure guards
on machine are in place and are all working
correctly.
17. Do not overreach. Keep proper footing and
balance at all times.
18. Secure workpiece. Use clamps or a vice to
hold the workpiece where practical. Keeping the
workpiece secure will free up your hand to operate
the machine and will protect hand from injury.
19. Check machine over before operating. Check
machine for damaged parts, loose bolts, Keys and
wrenches left on machine and any other conditions
that may effect the machines operation. Repair and
replace damaged parts.
20. Use recommended accessories. Refer to
instruction manual or ask correct service officer
when using accessories. The use of improper
accessories may cause the risk of injury.
21. Do not force machinery. Work at the speed and
capacity at which the machine or accessory was
designed.
22. Use correct lifting practice. Always use the
correct lifting methods when using machinery.
Incorrect lifting methods can cause serious injury.
23. Lock mobile bases. Make sure any mobile bases
are locked before using machine.
24. Allergic reactions. Certain metal shavings and
cutting fluids may cause an ellergic reaction in
people and animals, especially when cutting as the
fumes can be inhaled. Make sure you know what
type of metal and cutting fluid you will be exposed
to and how to avoid contamination.
25. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest
branch service department for help.
Machinery House
requires you to read this entire Manual before using this machine.
Page 3
Instructions Manual for HFLP-35 (D9506)
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3
General Machinery Safety Instructions
1. Read the entire Manual before starting
machinery. Machinery may cause serious injury if
not correctly used.
2. Always use correct hearing protection when
operating machinery. Machinery noise may cause
permanent hearing damage.
3. Machinery must never be used when tired, or
under the influence of drugs or alcohol. When
running machinery you must be alert at all times.
4. Wear correct Clothing. At all times remove all loose
clothing, necklaces, rings, jewelry, etc. Long hair
must be contained in a hair net. Non-slip protective
footwear must be worn.
5. Always wear correct respirators around fumes
or dust when operating machinery. Machinery
fumes & dust can cause serious respiratory illness.
Dust extractors must be used where applicable.
6. Always wear correct safety glasses. When
machining you must use the correct eye protection
to prevent injuring your eyes.
7. Keep work clean and make sure you have good
lighting. Cluttered and dark shadows may cause
accidents.
8. Personnel must be properly trained or well
supervised when operating machinery. Make
sure you have clear and safe understanding of the
machine you are operating.
9. Keep children and visitors away. Make sure
children and visitors are at a safe distance for you
work area.
10. Keep your workshop childproof. Use padlocks,
Turn off master power switches and remove start
switch keys.
11. Never leave machine unattended. Turn power off
and wait till machine has come to a complete stop
before leaving the machine unattended.
12. Make a safe working environment. Do not use
machine in a damp, wet area, or where flammable
or noxious fumes may exist.
13. Disconnect main power before service
machine. Make sure power switch is in the off
position before re-connecting.
14. Use correct amperage extension cords.
Undersized extension cords overheat and lose
power. Replace extension cords if they become
damaged.
15. Keep machine well maintained. Keep blades
sharp and clean for best and safest performance.
Follow instructions when lubricating and changing
accessories.
16. Keep machine well guarded. Make sure guards
on machine are in place and are all working
correctly.
17. Do not overreach. Keep proper footing and
balance at all times.
18. Secure workpiece. Use clamps or a vice to
hold the workpiece where practical. Keeping the
workpiece secure will free up your hand to operate
the machine and will protect hand from injury.
19. Check machine over before operating. Check
machine for damaged parts, loose bolts, Keys and
wrenches left on machine and any other conditions
that may effect the machines operation. Repair and
replace damaged parts.
20. Use recommended accessories. Refer to
instruction manual or ask correct service officer
when using accessories. The use of improper
accessories may cause the risk of injury.
21. Do not force machinery. Work at the speed and
capacity at which the machine or accessory was
designed.
22. Use correct lifting practice. Always use the
correct lifting methods when using machinery.
Incorrect lifting methods can cause serious injury.
23. Lock mobile bases. Make sure any mobile bases
are locked before using machine.
24. Allergic reactions. Certain metal shavings and
cutting fluids may cause an ellergic reaction in
people and animals, especially when cutting as the
fumes can be inhaled. Make sure you know what
type of metal and cutting fluid you will be exposed
to and how to avoid contamination.
25. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest
branch service department for help.
Machinery House
requires you to read this entire Manual before using this machine.
Magnetic Drilling Machine Safety Instructions
1. Maintenance. Make sure the Magnetic Drill is
turned off and disconnect from the main power
supply and make sure all moving parts have come to
a complete stop before any inspection, adjustment
or maintenance is carried out.
2. Magnetic Drill Condition. Magnetic Drill
must be maintained for a proper working condition.
Never operate a Magnetic Drill that has damaged or
worn parts. Scheduled routine maintenance should
performed on a scheduled basis.
3. Leaving a Magnetic Drill Unattended.
Always turn the Magnetic Drill off and make sure all
moving parts have come to a complete stop before
leaving the Magnetic Drill. Do not leave a Magnetic
Drill running unattended for any reason.
4. Avoiding Entanglement. Remove loose
clothing, belts, or jewelry items. Tie up long hair and
use the correct hair nets to avoid any entanglement
with the Magnetic Drill spindle or moving parts.
5. Chuck key & wrench safety. Always
remove chuck keys, wrenches and any service tools
immediately after use. Chuck keys left in the chuck
can cause serious injury.
6. Understand the machines controls. Make
sure you understand the use and operation of all
controls.
7. Magnetic Drill bit selection. Always use the
correct Drill bit for the job you are Drilling.
8. Secure the Drill Bit. Make sure the drill bit is
inserted correctly into the chuck before operation.
9. Cutting Tool inspection. Inspect Drill for
sharpness, chips, or cracks before use. Replace any
cutting tools immediately if dull, chipped or cracked.
Handle new cutting tools with care. Cutting edges
are very sharp and can cause lacerations.
10. Reversing the spindle. Make sure the
spindle has come to a complete stop before
changing the direction of the spindle.
11. Stopping the spindle. Do not slow or stop
the spindle by using you hand.
12. Speed selection. Select the appropriate speed
for the type of work, material, and tool bit. Allow
the Drill to reach full speed before beginning a cut.
13. Clearing chips. Always use a brush to clear
chips. Never clear chips when the drill is running.
14. Power outage. In the event of a power failure
during use of the drill, turn off all switches to avoid
possible sudden start up once power is restored.
15. Clean work area. Keep the area around the
drill clean from oil, tools, chips.
16. Surface/Magnetic Clamping. Before
clamping the drill, make sure the surface is clear
of any objects (tools, scraps, off-cuts etc.) Do not
clamp the drill to a surface that does not have a
flat surface.
17. Guarding. All Magnetic drill guards should be in
place before any operation.
18. Eye and hand protection. A face shield
with safety glasses is recommended. Always keep
hands and fingers away from the drill bit. Never
hold a workpiece in your hand while drilling.
19. Drill operation. Never start the drill with the
drill bit pressed against the workpiece. Feed the
drill evenly into the workpiece. Back the drill out of
deep holes. Turn the machine off and clear chips
and scrap pieces with a brush.
21. Pacemaker Protection. Please note: no
person with a pacemaker
should be closer than 6
foot or 1.828 metres to an
Electromagnetic machine
or anything that has an
electrical field.
1. Strong electromagnetic fields
can cause electromagnetic
interference.
2. EMI can stop the pacemaker
from sensing your heart’s
rhythm.
20. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest
branch service department for help.
Machinery House
requires you to read this entire Manual before using this machine.
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Instructions Manual for HFLP-35 (D9506)
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4
Manager:
Electrical enclosures should only be opened with a tool that is not kept with the machine.
Never clean or dust machine when power is on.
LOW
PUNCTURING.
MEDIUM
Pacemaker Protection. Please note: no person with a pacemaker should be closer than 6
foot or 1.828 metres to an Electromagnetic drill or anything that has an electrical field. 1. Strong electromagnetic fields can cause electromagnetic interference.
2. EMI can stop the pacemaker from sensing your heart’s rhythm.
Hazard
Magnetic Drilling Machine
D
Assessment
NEW MACHINERY HAZARD IDENTIFICATION, ASSESSMENT & CONTROL
STRIKING
MEDIUM
Ensure workpieces are tightly secured on machine.
Item
B
Authorised and signed by:
Safety officer:
LOW
PLANT SAFETY PROGRAM
No.
Hazard
Identification
Developed in Co-operation Between A.W.I.S.A and Australia Chamber of Manufactures
This program is based upon the Safe Work Australia, Code of Practice - Managing Risks of Plant in the Workplace ( WHSA 2011 No10 )
H
ELECTRICAL
F
ENTANGLEMENT
CUTTING, STABBING,
O
M
SHEARING
HIGH
Risk Control Strategies
(Recommended for Purchase / Buyer / User)
Secure Magnetic Drill to workpiece. Keep hands clear of Magnets when clamping.
A
C
LOW
CRUSHING
Eliminate, avoid loose clothing / Long hair etc.
Isolate power to machine when changing speeds or maintenance is being carried out.
Wear safety glasses.
Do not adjust or clean until the machine has fully stopped.
MEDIUM
Isolate power to machine prior to any checks or maintenance being carried out.
HIGH TEMPERATURE
MEDIUM
Wear appropriate protective clothing to prevent hot swarf.
Revised Date:
www.machineryhouse.com.au
www.machineryhouse.co.nz
8th July 2014
Make sure all guards are secured shut when machine is on.
Plant Safety Program to be read in conjunction with manufactures instructions
.
Wear hearing protection as required.
Ensure correct spindle direction when drilling.
OTHER HAZARDS, NOISE.
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Instructions Manual for HFLP-35 (D9506)
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5
Annular cutter
(Not included)
Pilot pin
(Not included)
Motor switch Magnet switch
LED Work Light
Standard Accessories
* Safety Chain
* CHIP GUARD KIT
OPTIONAL ACCESSORIES:
* Overload Protection
Power Input 1100W
Voltage See machine nameplate
No Load / Full Load min-1 650 / 390
Max. Capacity Dia. X Depth of cut 35mm x 35mm (1-3/8" x 1-3/8")
Magnetic Adhesion 15,000 N
Dimensions 285 x 101 x 200mm
Net weight 10kg (22.4Lbs)
Quick-release
tool holder
Good balance for
Carrying
Crank Lever
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Instructions Manual for HFLP-35 (D9506)
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6
GENERAL SAFETY INSTRUCTIONS
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the warnings
refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool.
1) WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use an earth leakage circuit
breaker. Use of an earth leakage circuit breaker reduces the risk of electric shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when operating a power tool.
Do not use a power tool while you are tired or under the influence of drugs, alcohol or
medication. A moment of inattention while operating power tools may result in serious personal
injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate
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7
conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carrying power tools with
your finger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key
left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related
hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool
before making any adjustments, changing accessories, or storing power tools. Such preventive
safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts
and any other condition that may affect the power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents are caused by poorly maintained power
tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance with these instructions,
taking into account the working conditions and the work to be performed. Use of the power
tool for operations different from those intended could result in a hazardous situation.
5) SERVICE
a) Have your power tool serviced by a qualified repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.
Symbols used in this manual
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8
IMPORTANT: Some of the following symbols may be used on your tool. Please study them and
learn their meaning. Proper interpretation of these symbols will allow you to operate the tool
better and safer.
Terminology used in the manual
1. Warning: This term means that there is a risk of physical harm or death to the operator or
people nearby.
2. Caution: This term means that there is a risk of damage to the machine, cutting tool or
other equipment.
3. Note: These terms offer useful information relating to the operation of the machine or its
maintenance.
Symbol Name Designation/Explanation
V Volt Voltage (potential)
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
kg Kilograms Weight
min Minutes Time
s Seconds Time
ø Diameter Size of drill bits
n0No load speed Rotational speed, at no load
min-1 Revolutions per minute Revolutions, strokes, surface speed per minute.
0 Off position Zero speed, zero torque…
1, 2, 3, … Selector settings Speed setting,higher number means greater
speed
~ Alternating current Type or a characteristic or current
Class I construction With electrical earth
Warning symbol Alerts user to warning messages
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9
SPECIFIC SAFETY RULES AND REGULATIONS
WARNING: For your own safety, never use coolant containing water while operating at more
than a 90 degree from horizontal. Spray-type coolant which do not contain any ingredient of
water should be used !
Always use safety chain. Mounting can release.
The magnet’s adhesion depends on the thickness of the work piece. Always ensure that the
work piece is a minimum of 12mm (7/16 in.) thick. If it is not, then use a piece of steel plate at
least12mm thick and larger than the magnet below the work piece to supplement the
magnetic adhesion.
Metal chips and other debris will seriously hamper magnetic adhesion. Always ensure that the
magnet is clean.
Other units used on the same receptacle will cause uneven voltage that could lead to the
magnet releasing. Always use the tool alone on the receptacle.
It is hazardous to use the drill upside-down. Do not exceed 90 degrees from horizontal.
Avoid the magnet releasing. Ensure that the magnet has properly adhered to the work piece
before beginning drilling.
Avoid operating annular cutters without coolant. Always lubricate the cutter and add as
needed during the cut. Always lubricate the cutter and add as needed during the cut.
Do not operate with dull or damaged cutting tools. This may overload the motor.
Protect the motor. Never allow cutting fluid, water, or other contaminants enter the motor.
Metal chips are often very sharp and hot. Never touch them with bare hands. Clean up with a
magnetic chip collector and a chip hook or other appropriate tool.
Chip guard must be used. To attach the chip guard, use the supplied butterfly bolts to bolt to
the magnet. It is not necessary to remove guard to clean chips. Simply raise guard to its upper
position.
CAUTION: NEVER position machine on a work piece between the electrode and the ground of
any arc type welder. Damage to the machine will result, as the welder will ground through the
machine’s ground cable.
WARNING: NEVER attempt to use machine with incorrect current or abnormally low voltage.
Check machine nameplate to ensure that correct voltage and Hz are used.
USING THE SAFETY STRAP
The safety strap must always be used.
Loop the strap through the slot above the magnet and around the workpiece. Push on the
spring buckle and thread the loose end of the strap through the loop and pull tight. Push on
the spring buckle to release strap.
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10
MOUNTING ANNULAR CUTTERS
CAUTION: Never use a cutting tool that is larger than the maximum rated capacity of the
machine.
1. To insert an annular cutter, first insert the pilot pin into the
cutter.
2. Whenever mounting or removing cutters, always unplug the
machine.
3. Lower the arbor.
4. Push up on the quick-release collar. Insert the cutter with pilot
pin and turn until the flat meets the locking pin. When the flat
meets the locking pin, the collar will snap down. Double
check to ensure that it is fully locked.
5. To remove, lower the arbor, push up on the quick-release
collar and remove the cutter.
OPERATION-GENERAL
WARNING: Always ensure that the magnet is adhered properly to the work piece before
beginning drilling.
NOTE: If mounting to a curved surface beam, mount the machine parallel to the curve in the
work piece.
WARNING: Avoid operating at more than 90 degrees from horizontal. When drilling at such an
angle take precautions to prevent cutting coolant from entering the motor. Paste-type stick
lubricant should be used.
1. First fit tool into arbor and line up with intended center of cut. Then switch magnet on.
2. Press green motor on button to start motor. Use the crank handle to feed to work. Always
use very light pressure when beginning the cut and
just as the tool is breaking through. The crank
handle offers tremendous leverage; so do not use
too much force. Allow the cutting tool to
determine the pace. With experience, the operator
will be able to determine the best pace to feed to
the work. There should be some degree of audible
slowing of the motor but not bogging in the cut.
Correct cutting speed with a properly sharp
Quick-release collar
Arbor
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11
annular cutter will produce long unbroken chips, which produce a “bird’s” nest. shaped
bundle of chips around the cut.
NOTE: Always ensure that the cutting tool is sharp. A dull cutter typically will have finer and/or
choppy shavings.
WARNING: ALWAYS clear chips when there is too much build-up. Excessive chip build-up
could result in a jammed cutter or other hazardous situation.
WARNING: the slug ejects at end of cut and is very hot. Always provide a method of catching
the slug, where the ejected slug may cause injury to people below.
CAUTION: Never attempt to cut half-circles or to stitch drill (drill overlapping holes) with a TCT
cutter. This may destroy the cutter.
REVERSING OR CHANGING THE POSITION OF THE CRANK LEVER
The Crank Lever is quick-release and adjustable to suit
different operating conditions.
If it is required to mount the crank lever on the opposite side
or to change its position, push the Release Button in the
center of the Crank Hub and remove. Press the Button and
mount on the opposite side or in the desired position.
THE OPTIONAL LED WORK LIGHT
Models equipped with the optional LED WORK LIGHT have a
light which is always on whenever the machine is plugged
in. This can be useful when working in dark work spaces.
CAUTION: Never attempt to re enter a half-finished cut if the
magnet has been turned off and the machine shifted in the
interim. This may destroy the cutter.
MAINTENANCE
1. Keep the machine clean and free of chips.
2. Check for loose fittings and tighten as needed.
3. Ensure that the ventilation slots are clear so that motor can be cooled normally. Blow low-
pressure compressed air through the ventilation slots with the motor running to keep motor
clean.
Crank Lever
Release Button
LED Work Light
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12
THE ARBOR SHAFT
Keep the arbor shaft free of dirt and lightly grease as needed. If the mechanism noisy, it may
be dirty or have a chip lodged in it. Clean and
re-grease as needed.
THE CARBON BRUSHES
The carbon brushes are a normal wearing part and must be replaced when they reach their
wear limit.
Caution: Always replace the brushes as a pair.
To replace:
1. Remove the 4 screws and remove the motor tail
cover.
2. Using pliers rotate the brush spring out of the way
and slide the old carbon brush out of the brush
holder.
3. Unscrew the screw to remove the brush lead. The
old carbon brush may now be lifted away.
4. Install a new brush. Installation is the reverse of
removal.
5. Replace the motor tail cover.
CARBON BRUSHES
Due to the brush design, if the machine comes to a stop
without any reason, the brushes have to be checked. The
brush design stops the machine before the carbon brushes
are finished and protects the motor.
pocemaker protection please note
No person with a pacemmaker should be closer than 6 foot or 1.8 meters
to an electromagnetic machine or anything that has an electric eld.
Strong electromagnetic elds can cause electromagnetic interfereence.
EMI can stop the pacemaker from sensing your heat's rhythm.
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13
Wiring
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14
Exploded View
09 08 04 03 02
06 05 07
11 10 12 13 14 15
01
NO.01~114 V3.4
16 17 18 19
46
22 21 23
25 26 27 24
24
20
59
60 19
49
50
51
55
61
33
24
32
29
30
31
34
35
36
39
38
37
40
94
41
43
67
66
68
70
58 57
69
68 65
19
71
44
72
73
74
62 63
58
68
75
77
47
46
45
76
47
76
28
81
82
110V
230V
85
86
85
86
88
87
80
92
93
100
98 99
100
101
110V
230V
102
88
87
102
103
86
86
79
78
106 105 104
107
108
109
112
84
83
111
113
114
Page 15
Instructions Manual for HFLP-35 (D9506)
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Parts list
NO. Parts Name Q'TY
1 INTERNAL CIRCLIP R-19 1
2 ARBOR WASHER ø10 x ø18.5 x 0.8 1
3 COOLANT SEAL ø10.2 x ø12 x 15 1
4 SPRING ø1.2 x ø10 x ø12.4 x 7T x 54L 1
5 LOCK PIN 12.3mm ,11.7mm 1
6 SET SCREW M3 x 4 1
7 LOCK PIN SPRING 1
8 CHECK BALL ø8 1
9 SPINDLE 1
10 RING ø40 x ø44 x 9 1
11 COLLAR PIN 1
12 QUICK-RELEASE COLLAR 1
13 SPRING ø2 x ø39 x ø43 x 3T x 30L 1
14 SPRING SEAT RING ø35.1 x ø44.5 x 2 1
15 EXTERNAL CIRCLIP S-35 1
16 INTERNAL CIRCLIP R-47 1
17 BEARING 6005 LLU 1
18 QUILL TUBE 1
19 EXTERNAL CIRCLIP S-25 3
20 GEAR CASE 1
21 BUSHING ø18 x ø23 x 4 1
22 QUILL GEAR M1.25 x 47T 1
23 BUSHING ø30 x ø36 x 12 1
24 BALL BEARING 608 zz 3
25 BEVEL GEAR M1.0 x 46T 1
26 PARALLEL KEY 4 x 4 x 7 1
27 INTERMEDIATE GEAR M1.25 x 9T 1
28 SCREW M5 x 25 2
29 SCREW M5 x 30 2
30. GEAR COVER 1
31 SCREW M5 x 25 4
32 BEARING 6001 LLU 1
33 ARMATURE 1
34 SCREW M5 x 60 2
35 STATOR 1
36 MOTOR HOUSING 1
37 CARBON BRUSH 7 x 11 x 17 2
38 BRUSH HOLDER 7 x 11 2
39 NUT M4 x 8 2
40 BRUSH SPRING 2
41 SCREW M4 x 10 2
42 N/A -
43 MOTOR TAIL COVER 1
44 SCREW M4 x 25 2
45 CRANK SPINDLE 1
46 CRANK BUSHING ø28 x ø32 x 12 2
47 THRUST WASHER ø25.5 x ø40 x 2 2
48 N/A -
49 CHECK BALL ø5 1
50 CRANK HUB 1
51 SPRING ø0.6 x ø4.1 x ø5.3 x 4T x 8.5L 1
52~54 N/A -
55 GRIP 1
56 N/A -
NO. Parts Name Q'TY
57 SOCKET CAP SCREW M6 x 30 2
58 SPRING WASHER M6 3
59 LED LAMP 1
60 FLAT HEAD SCREW M4 x 6 1
61 MAGNET BASE 164 x 80 x 48 1
62 SCREW M4 x 12 2
63 CABLE CLIP 1
64 N/A -
65 POWER SUPPLY CABLE 1
66 MOTOR SWITCH 1
67 MAGNET SWITCH 1
68 SCREW M4 x 8 8
69 SWITCH BRACKET 1
70 MOUNTING PLATE 1
71 RECTIFIER & EMC (110V,220V) OVERLOAD& (110V,220V) 1
72 SCREW M5 x 10 1
73 SOCKET CAP SCREW M6 x 16 1
74 SCREW M4 x 16 1
75 STAR WASHER M5 1
76 WAVE SPRING WASHER ø30 x ø38.5 2
77 SEAL 3cm 1
78 STRAP COVER 1
79 FLAT HEAD SCREW M5 x 15 1
80 FLAT HEAD SCREW M5 x 20 1
81 BEVEL WASHER ø10.1 x ø14 x 1.2 1
82 SAFETY BELT 1
83 WIRE LEAD-BLACK 18CM 2
84 WIRE LEAD-YELLOW 18CM 2
85 SPADE TERMINAL 4
86 TERMINAL COVER 6
87 END SPLICE TERMINAL 1
88 ZIP TIE 1
89~91 N/A -
92 O-RING ø12 x ø20 x 4 1
93 E-CLIP E-3 1
94 SCREW M4 x 12 4
95~97 N/A -
98 BRACKET-TOP 1
99 BRACKET-BOTTOM 1
100 SCREW M4 x 16 2
101 NUT M5 1
102 SPADE TERMINAL 2
103 SET SCREW M4 x 8 1
104 CHIP GUARD 1
105 FLAT WASHER ψ6 x ψ13 x 1 2
106 BUTTERFLY SCREW M6 x 10 2
107 PLUNGER 1
108 FAN SHROUD 1
109 EARTHING MARKING 1
110 N/A 1
111 SEAL 1
112 WIRE LEADS 1
113 SPADE TERMINAL 1
114 TERMINAL COVER 1
Page 16
Instructions Manual for HFLP-35 (D9506)
11/11/2016