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INSTRUCTION MANUAL
HFLP-35
Portable Magnetic Drill - Low Profile (240V)
Ø35mm Drill Capacity
D9506
Page 1
Instructions Manual for HFLP-35 (D9506)
11/11/2016
Low Prole Magnetic
Core Drill System
Warning:
Only tools equipped with over load protection, when motor has been cut off due to
over load, always switch on machine with no load for at least 3 minutes to reduce
temperature before switch on again to avoid burn out to the motor.
Page 2
Instructions Manual for HFLP-35 (D9506)
11/11/2016
2
General Machinery Safety Instructions
1. Read the entire Manual before starting
machinery. Machinery may cause serious injury if
not correctly used.
2. Always use correct hearing protection when
operating machinery. Machinery noise may cause
permanent hearing damage.
3. Machinery must never be used when tired, or
under the influence of drugs or alcohol. When
running machinery you must be alert at all times.
4. Wear correct Clothing. At all times remove all loose
clothing, necklaces, rings, jewelry, etc. Long hair
must be contained in a hair net. Non-slip protective
footwear must be worn.
5. Always wear correct respirators around fumes
or dust when operating machinery. Machinery
fumes & dust can cause serious respiratory illness.
Dust extractors must be used where applicable.
6. Always wear correct safety glasses. When
machining you must use the correct eye protection
to prevent injuring your eyes.
7. Keep work clean and make sure you have good
lighting. Cluttered and dark shadows may cause
accidents.
8. Personnel must be properly trained or well
supervised when operating machinery. Make
sure you have clear and safe understanding of the
machine you are operating.
9. Keep children and visitors away. Make sure
children and visitors are at a safe distance for you
work area.
10. Keep your workshop childproof. Use padlocks,
Turn off master power switches and remove start
switch keys.
11. Never leave machine unattended. Turn power off
and wait till machine has come to a complete stop
before leaving the machine unattended.
12. Make a safe working environment. Do not use
machine in a damp, wet area, or where flammable
or noxious fumes may exist.
13. Disconnect main power before service
machine. Make sure power switch is in the off
position before re-connecting.
14. Use correct amperage extension cords.
Undersized extension cords overheat and lose
power. Replace extension cords if they become
damaged.
15. Keep machine well maintained. Keep blades
sharp and clean for best and safest performance.
Follow instructions when lubricating and changing
accessories.
16. Keep machine well guarded. Make sure guards
on machine are in place and are all working
correctly.
17. Do not overreach. Keep proper footing and
balance at all times.
18. Secure workpiece. Use clamps or a vice to
hold the workpiece where practical. Keeping the
workpiece secure will free up your hand to operate
the machine and will protect hand from injury.
19. Check machine over before operating. Check
machine for damaged parts, loose bolts, Keys and
wrenches left on machine and any other conditions
that may effect the machines operation. Repair and
replace damaged parts.
20. Use recommended accessories. Refer to
instruction manual or ask correct service officer
when using accessories. The use of improper
accessories may cause the risk of injury.
21. Do not force machinery. Work at the speed and
capacity at which the machine or accessory was
designed.
22. Use correct lifting practice. Always use the
correct lifting methods when using machinery.
Incorrect lifting methods can cause serious injury.
23. Lock mobile bases. Make sure any mobile bases
are locked before using machine.
24. Allergic reactions. Certain metal shavings and
cutting fluids may cause an ellergic reaction in
people and animals, especially when cutting as the
fumes can be inhaled. Make sure you know what
type of metal and cutting fluid you will be exposed
to and how to avoid contamination.
25. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest
branch service department for help.
Machinery House
requires you to read this entire Manual before using this machine.
Page 3
Instructions Manual for HFLP-35 (D9506)
11/11/2016
3
General Machinery Safety Instructions
1. Read the entire Manual before starting
machinery. Machinery may cause serious injury if
not correctly used.
2. Always use correct hearing protection when
operating machinery. Machinery noise may cause
permanent hearing damage.
3. Machinery must never be used when tired, or
under the influence of drugs or alcohol. When
running machinery you must be alert at all times.
4. Wear correct Clothing. At all times remove all loose
clothing, necklaces, rings, jewelry, etc. Long hair
must be contained in a hair net. Non-slip protective
footwear must be worn.
5. Always wear correct respirators around fumes
or dust when operating machinery. Machinery
fumes & dust can cause serious respiratory illness.
Dust extractors must be used where applicable.
6. Always wear correct safety glasses. When
machining you must use the correct eye protection
to prevent injuring your eyes.
7. Keep work clean and make sure you have good
lighting. Cluttered and dark shadows may cause
accidents.
8. Personnel must be properly trained or well
supervised when operating machinery. Make
sure you have clear and safe understanding of the
machine you are operating.
9. Keep children and visitors away. Make sure
children and visitors are at a safe distance for you
work area.
10. Keep your workshop childproof. Use padlocks,
Turn off master power switches and remove start
switch keys.
11. Never leave machine unattended. Turn power off
and wait till machine has come to a complete stop
before leaving the machine unattended.
12. Make a safe working environment. Do not use
machine in a damp, wet area, or where flammable
or noxious fumes may exist.
13. Disconnect main power before service
machine. Make sure power switch is in the off
position before re-connecting.
14. Use correct amperage extension cords.
Undersized extension cords overheat and lose
power. Replace extension cords if they become
damaged.
15. Keep machine well maintained. Keep blades
sharp and clean for best and safest performance.
Follow instructions when lubricating and changing
accessories.
16. Keep machine well guarded. Make sure guards
on machine are in place and are all working
correctly.
17. Do not overreach. Keep proper footing and
balance at all times.
18. Secure workpiece. Use clamps or a vice to
hold the workpiece where practical. Keeping the
workpiece secure will free up your hand to operate
the machine and will protect hand from injury.
19. Check machine over before operating. Check
machine for damaged parts, loose bolts, Keys and
wrenches left on machine and any other conditions
that may effect the machines operation. Repair and
replace damaged parts.
20. Use recommended accessories. Refer to
instruction manual or ask correct service officer
when using accessories. The use of improper
accessories may cause the risk of injury.
21. Do not force machinery. Work at the speed and
capacity at which the machine or accessory was
designed.
22. Use correct lifting practice. Always use the
correct lifting methods when using machinery.
Incorrect lifting methods can cause serious injury.
23. Lock mobile bases. Make sure any mobile bases
are locked before using machine.
24. Allergic reactions. Certain metal shavings and
cutting fluids may cause an ellergic reaction in
people and animals, especially when cutting as the
fumes can be inhaled. Make sure you know what
type of metal and cutting fluid you will be exposed
to and how to avoid contamination.
25. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest
branch service department for help.
Machinery House
requires you to read this entire Manual before using this machine.
Magnetic Drilling Machine Safety Instructions
1. Maintenance. Make sure the Magnetic Drill is
turned off and disconnect from the main power
supply and make sure all moving parts have come to
a complete stop before any inspection, adjustment
or maintenance is carried out.
2. Magnetic Drill Condition. Magnetic Drill
must be maintained for a proper working condition.
Never operate a Magnetic Drill that has damaged or
worn parts. Scheduled routine maintenance should
performed on a scheduled basis.
3. Leaving a Magnetic Drill Unattended.
Always turn the Magnetic Drill off and make sure all
moving parts have come to a complete stop before
leaving the Magnetic Drill. Do not leave a Magnetic
Drill running unattended for any reason.
4. Avoiding Entanglement. Remove loose
clothing, belts, or jewelry items. Tie up long hair and
use the correct hair nets to avoid any entanglement
with the Magnetic Drill spindle or moving parts.
5. Chuck key & wrench safety. Always
remove chuck keys, wrenches and any service tools
immediately after use. Chuck keys left in the chuck
can cause serious injury.
6. Understand the machines controls. Make
sure you understand the use and operation of all
controls.
7. Magnetic Drill bit selection. Always use the
correct Drill bit for the job you are Drilling.
8. Secure the Drill Bit. Make sure the drill bit is
inserted correctly into the chuck before operation.
9. Cutting Tool inspection. Inspect Drill for
sharpness, chips, or cracks before use. Replace any
cutting tools immediately if dull, chipped or cracked.
Handle new cutting tools with care. Cutting edges
are very sharp and can cause lacerations.
10. Reversing the spindle. Make sure the
spindle has come to a complete stop before
changing the direction of the spindle.
11. Stopping the spindle. Do not slow or stop
the spindle by using you hand.
12. Speed selection. Select the appropriate speed
for the type of work, material, and tool bit. Allow
the Drill to reach full speed before beginning a cut.
13. Clearing chips. Always use a brush to clear
chips. Never clear chips when the drill is running.
14. Power outage. In the event of a power failure
during use of the drill, turn off all switches to avoid
possible sudden start up once power is restored.
15. Clean work area. Keep the area around the
drill clean from oil, tools, chips.
16. Surface/Magnetic Clamping. Before
clamping the drill, make sure the surface is clear
of any objects (tools, scraps, off-cuts etc.) Do not
clamp the drill to a surface that does not have a
flat surface.
17. Guarding. All Magnetic drill guards should be in
place before any operation.
18. Eye and hand protection. A face shield
with safety glasses is recommended. Always keep
hands and fingers away from the drill bit. Never
hold a workpiece in your hand while drilling.
19. Drill operation. Never start the drill with the
drill bit pressed against the workpiece. Feed the
drill evenly into the workpiece. Back the drill out of
deep holes. Turn the machine off and clear chips
and scrap pieces with a brush.
21. Pacemaker Protection. Please note: no
person with a pacemaker
should be closer than 6
foot or 1.828 metres to an
Electromagnetic machine
or anything that has an
electrical field.
1. Strong electromagnetic fields
can cause electromagnetic
interference.
2. EMI can stop the pacemaker
from sensing your heart’s
rhythm.
20. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest
branch service department for help.
Machinery House
requires you to read this entire Manual before using this machine.
Page 4
Instructions Manual for HFLP-35 (D9506)
11/11/2016
4
Manager:
Electrical enclosures should only be opened with a tool that is not kept with the machine.
Never clean or dust machine when power is on.
LOW
PUNCTURING.
MEDIUM
Pacemaker Protection. Please note: no person with a pacemaker should be closer than 6
foot or 1.828 metres to an Electromagnetic drill or anything that has an electrical field.
1. Strong electromagnetic fields can cause electromagnetic interference.
2. EMI can stop the pacemaker from sensing your heart’s rhythm.
Hazard
Magnetic Drilling Machine
D
Assessment
NEW MACHINERY HAZARD IDENTIFICATION, ASSESSMENT & CONTROL
STRIKING
MEDIUM
Ensure workpieces are tightly secured on machine.
Item
B
Authorised and signed by:
Safety officer:
LOW
PLANT SAFETY PROGRAM
No.
Hazard
Identification
Developed in Co-operation Between A.W.I.S.A and Australia Chamber of Manufactures
This program is based upon the Safe Work Australia, Code of Practice - Managing Risks of Plant in the Workplace ( WHSA 2011 No10 )
H
ELECTRICAL
F
ENTANGLEMENT
CUTTING, STABBING,
O
M
SHEARING
HIGH
Risk Control Strategies
(Recommended for Purchase / Buyer / User)
Secure Magnetic Drill to workpiece. Keep hands clear of Magnets when clamping.
A
C
LOW
CRUSHING
Eliminate, avoid loose clothing / Long hair etc.
Isolate power to machine when changing speeds or maintenance is being carried out.
Wear safety glasses.
Do not adjust or clean until the machine has fully stopped.
MEDIUM
Isolate power to machine prior to any checks or maintenance being carried out.
HIGH TEMPERATURE
MEDIUM
Wear appropriate protective clothing to prevent hot swarf.
Revised Date:
www.machineryhouse.com.au
www.machineryhouse.co.nz
8th July 2014
Make sure all guards are secured shut when machine is on.
Plant Safety Program to be read in conjunction with manufactures instructions
.
Wear hearing protection as required.
Ensure correct spindle direction when drilling.
OTHER HAZARDS, NOISE.
Page 5
Instructions Manual for HFLP-35 (D9506)
11/11/2016
5
Annular cutter
(Not included)
Pilot pin
(Not included)
Motor switch Magnet switch
LED Work Light
Standard Accessories
* Safety Chain
* CHIP GUARD KIT
OPTIONAL ACCESSORIES:
* Overload Protection
Power Input 1100W
Voltage See machine nameplate
No Load / Full Load min-1 650 / 390
Max. Capacity Dia. X Depth of cut 35mm x 35mm (1-3/8" x 1-3/8")
Magnetic Adhesion 15,000 N
Dimensions 285 x 101 x 200mm
Net weight 10kg (22.4Lbs)
Quick-release
tool holder
Good balance for
Carrying
Crank Lever
Page 6
Instructions Manual for HFLP-35 (D9506)
11/11/2016
6
GENERAL SAFETY INSTRUCTIONS
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the warnings
refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool.
1) WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use an earth leakage circuit
breaker. Use of an earth leakage circuit breaker reduces the risk of electric shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when operating a power tool.
Do not use a power tool while you are tired or under the influence of drugs, alcohol or
medication. A moment of inattention while operating power tools may result in serious personal
injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate
Page 7
Instructions Manual for HFLP-35 (D9506)
11/11/2016
7
conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carrying power tools with
your finger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key
left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related
hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool
before making any adjustments, changing accessories, or storing power tools. Such preventive
safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts
and any other condition that may affect the power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents are caused by poorly maintained power
tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance with these instructions,
taking into account the working conditions and the work to be performed. Use of the power
tool for operations different from those intended could result in a hazardous situation.
5) SERVICE
a) Have your power tool serviced by a qualified repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.
Symbols used in this manual
Page 8
Instructions Manual for HFLP-35 (D9506)
11/11/2016
8
IMPORTANT: Some of the following symbols may be used on your tool. Please study them and
learn their meaning. Proper interpretation of these symbols will allow you to operate the tool
better and safer.
Terminology used in the manual
1. Warning: This term means that there is a risk of physical harm or death to the operator or
people nearby.
2. Caution: This term means that there is a risk of damage to the machine, cutting tool or
other equipment.
3. Note: These terms offer useful information relating to the operation of the machine or its
maintenance.
Symbol Name Designation/Explanation
V Volt Voltage (potential)
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
kg Kilograms Weight
min Minutes Time
s Seconds Time
ø Diameter Size of drill bits
n0No load speed Rotational speed, at no load
min-1 Revolutions per minute Revolutions, strokes, surface speed per minute.
0 Off position Zero speed, zero torque…
1, 2, 3, … Selector settings Speed setting,higher number means greater
speed
~ Alternating current Type or a characteristic or current
Class I construction With electrical earth
Warning symbol Alerts user to warning messages
Page 9
Instructions Manual for HFLP-35 (D9506)
11/11/2016
9
SPECIFIC SAFETY RULES AND REGULATIONS
WARNING: For your own safety, never use coolant containing water while operating at more
than a 90 degree from horizontal. Spray-type coolant which do not contain any ingredient of
water should be used !
Always use safety chain. Mounting can release.
The magnet’s adhesion depends on the thickness of the work piece. Always ensure that the
work piece is a minimum of 12mm (7/16 in.) thick. If it is not, then use a piece of steel plate at
least12mm thick and larger than the magnet below the work piece to supplement the
magnetic adhesion.
Metal chips and other debris will seriously hamper magnetic adhesion. Always ensure that the
magnet is clean.
Other units used on the same receptacle will cause uneven voltage that could lead to the
magnet releasing. Always use the tool alone on the receptacle.
It is hazardous to use the drill upside-down. Do not exceed 90 degrees from horizontal.
Avoid the magnet releasing. Ensure that the magnet has properly adhered to the work piece
before beginning drilling.
Avoid operating annular cutters without coolant. Always lubricate the cutter and add as
needed during the cut. Always lubricate the cutter and add as needed during the cut.
Do not operate with dull or damaged cutting tools. This may overload the motor.
Protect the motor. Never allow cutting fluid, water, or other contaminants enter the motor.
Metal chips are often very sharp and hot. Never touch them with bare hands. Clean up with a
magnetic chip collector and a chip hook or other appropriate tool.
Chip guard must be used. To attach the chip guard, use the supplied butterfly bolts to bolt to
the magnet. It is not necessary to remove guard to clean chips. Simply raise guard to its upper
position.
CAUTION: NEVER position machine on a work piece between the electrode and the ground of
any arc type welder. Damage to the machine will result, as the welder will ground through the
machine’s ground cable.
WARNING: NEVER attempt to use machine with incorrect current or abnormally low voltage.
Check machine nameplate to ensure that correct voltage and Hz are used.
USING THE SAFETY STRAP
The safety strap must always be used.
Loop the strap through the slot above the magnet and around the workpiece. Push on the
spring buckle and thread the loose end of the strap through the loop and pull tight. Push on
the spring buckle to release strap.
Page 10
Instructions Manual for HFLP-35 (D9506)
11/11/2016