MAINE ENERGY SYSTEMS AutoPellet Air TOUCH 17 User manual
Please read carefully prior
to installing and servicing.
SAVE THESE INSTRUCTIONS
Installation
Manual
Pellet heating with vacuum
suction system, type
AutoPellet Air Furnace
17 — 28
A_V2.05
AutoPellet Air TOUCH
USA
PE 603 USA_FA 1.0 ·www.maineenergysystems.com
Title: Installation Manual AutoPellet Air urnace 17 — 28
Article number: PE 603 USA_ A 1.0
Version valid
from:
07/2015
Approved: Wohlinger Christian
Author & Manufacturer
MAINE ENERGY SYSTEMS LLC
8 Airport Road — P.O. Box 547 Bethel
Maine 04217
www.maineenergysystems.com Subject to modifcations
Installation Manual AutoPellet Air urnace 17 — 28
11 DDeeaarr CCuussttoommeerr .............................................................................................................................................................................................................................................................................................. 55
22 UUssee oonnllyy ffoorr tthhee ppuurrppoossee iinntteennddeedd .......................................................................................................................................................................................................................... 66
33 TTyyppeess ooff ssaaffeettyy wwaarrnniinngg ssiiggnn................................................................................................................................................................................................................................................77
44 WWaarrnniinnggss aanndd ssaaffeettyy iinnssttrruuccttiioonnss.............................................................................................................................................................................................................................. 88
4.1 Basic safety instructions............................................................................................................................... 8
4.2 Warning signs............................................................................................................................................... 8
4.3 What to do in an emergency.......................................................................................................................10
55 PPrreerreeqquuiissiitteess ffoorr iinnssttaalllliinngg aa ppeelllleett uurrnnaaccee............................................................................................................................................................................................1111
5.1 Guidelines and standards for installing a pellet urnace .............................................................................. 11
5.2 urnace room circulating air........................................................................................................................ 11
5.3 urnace room supply air ............................................................................................................................. 12
5.4 lue gas system........................................................................................................................................... 13
5.5 Safety systems ............................................................................................................................................ 15
5.6 Installation with an existing urnace........................................................................................................... 15
5.7 Additional CSA-B366.1 1-11 Requirements for Add-Ons to Gas- ired urnaces......................................... 16
5.7.1 Operation Verified........................................................................................................................ 16
5.7.2 Existing Gas- ired Certification Requirement ............................................................................ 16
5.7.3 Blower requirement .................................................................................................................... 16
5.7.4 Chimney ...................................................................................................................................... 16
5.7.5 Ductwork..................................................................................................................................... 16
5.7.6 Periodic Operation...................................................................................................................... 16
5.7.7 Safety Controls............................................................................................................................ 16
5.7.8 Gas furnace further compliance.................................................................................................. 16
66 TThhee ppeelllleett uurrnnaaccee.............................................................................................................................................................................................................................................................................. 1177
6.1 Pellet suction system ................................................................................................................................... 19
6.1.1 Assembly of the vacuumsystem................................................................................................... 19
6.2 Storage systems.......................................................................................................................................... 21
6.2.1 lexilo textile tank........................................................................................................................ 21
77 BBrriinnggiinngg tthhee ppeelllleett uurrnnaaccee iinnttoo tthhee uurrnnaaccee rroooomm .............................................................................................................................................................. 2222
7.1 Transport......................................................................................................................................................22
7.2 Notes on bringing the unit into the building ...............................................................................................22
7.3 looring .......................................................................................................................................................25
7.4 Casing parts ............................................................................................................................................... 26
7.5 Removing the casing, the hopper and the burner ......................................................................................27
7.5.1 Dismantling the burner casing.....................................................................................................27
7.5.2 Dismantling the hopper.............................................................................................................. 28
7.5.3 Dismantling the burner............................................................................................................... 29
7.5.4 Dismantling the urnace door ...................................................................................................30
7.5.5 Dismantling the urnace casing.................................................................................................30
7.6 Plenum / Warm air delivery and Return air................................................................................................. 31
7.6.1 Plenum / Warm Air Delivery and Return Air connection locations............................................. 31
7.6.2 Minimum size of Warm Air Delivery Plenum............................................................................... 31
7.6.3 Plenum / Warm Air Delivery and Return Air...............................................................................32
7.6.4 Interconnecting of furnaces to prevent simultaneous firing ..................................................... 34
7.6.5 Construction Material for Plenums ............................................................................................34
88 EExxtteerrnnaall ddee--aasshhiinngg // aauuttoommaattiicc aasshh ccoommppaaccttiioonn ssyysstteemm ............................................................................................................................................ 3355
8.1 Description of de-ashing system ................................................................................................................ 35
8.2 Installing the de-ashing system.................................................................................................................. 36
8.2.1 Bringing in and installing de–ashing system on the base plate .................................................. 36
8.2.2 Installing the ash auger, fitting the sub-assembly and mounting the door plate .......................37
8.2.3 Assembling the pellet urnace and activating the ash box....................................................... 38
99 CCoonnnneeccttiinngg ttoo tthhee ppoowweerr ssuuppppllyy ............................................................................................................................................................................................................................ 3399
9.1 Plugs on the urnace control unit............................................................................................................... 39
9.2 Cable routing...............................................................................................................................................41
9.3 Wiring diagrams.........................................................................................................................................44
9.4 uses - urnace controller ......................................................................................................................... 48
9.5 Operating the AutoPellet........................................................................................................................... 48
1100 SSttaarrttiinngg uupp ffoorr tthhee ffiirrsstt ttiimmee ........................................................................................................................................................................................................................................4499
Contents
Contents
1111 MMaallffuunnccttiioonnss................................................................................................................................................................................................................................................................................................5500
11.1 Malfunctions - what to do ...........................................................................................................................50
11.2 ault texts ..................................................................................................................................................50
11.3 Malfunction report ...................................................................................................................................... 51
1122 AAppppeennddiixx ..........................................................................................................................................................................................................................................................................................................6611
12.1 Checklist for checking the heating system ................................................................................................. 61
12.2 Parts list..................................................................................................................................................... 63
12.2.1 urnace 10-32............................................................................................................................. 63
12.3 Technical data........................................................................................................................................... 66
12.4 Pellet urnace cautionary markings ......................................................................................................... 69
Installation Manual AutoPellet Air urnace 17 — 28
Dear Customer 5
11 Dear ustomer
Maine Energy Systems specializes in wood pellet heating, our company enjoys an exclusive license from
Öko EN to manufacture AutoPellet Air here in the USA. We represent expertise, innovation and quality. We
are delighted that you have decided to purchase our product.
• This instruction manual is intended to help you operate the product safely, properly and economically.
• Please read this instruction manual completely and take note of the safety warnings.
• Keep all documentation supplied with this unit in a safe place for future reference.
Please pass on the documentation to the new user if you decide to part with the unit at a later date.
• Installation and first start up must be carried out by an installer certified by Maine Energy Systems.
• Please contact your authorised dealer if you have any questions.
We place great importance on the development of new products. Our R&D department continues to
question accepted solutions and works continually on new improvements. That is how we maintain our
technological lead. We have already received several awards for our products in Austria and abroad.
Our products fulfil European and USA requirements regarding quality, efficiency and emissions.
Installation Manual AutoPellet Air urnace 17 — 28
Types of safety warnin si n 7
33 Types of safety warning sign
The warning signs use the following symbols and text.
Types of safety warning sign
1. Risk of injury
2. Consequences of risk
3. Avoiding risk
1. Risk of injury:
Danger - indicates a situation that could lead to death or life-
threatning injury.
Warning - indicates a situation that could lead life-threatning or
serious injury.
Caution - indicates a situation that could lead to injury.
Note - indicates a situation that could lead to property damage.
2. onsequences of risk
Effects and consequences resulting from incorrect operation.
3. Avoiding risk
Observing safety instructions ensures that the heating system is
operated safely.
Installation Manual AutoPellet Air urnace 17 — 28
8Warnings and safety instructions
44 Warnings and safety instructions
Observing safety instructions ensures that the heating system is operated safely.
4.1 Basic safety instructions
• Never get yourself into danger; give your own safety the utmost priority.
• Keep children away from the urnace room and storage room.
• Observe all safety warnings on the urnace and in this user manual.
• Observe all instructions relating to maintenance, servicing and cleaning.
• Never make any changes to the heating system or flue gas system.
• Never close or remove safety valves.
4.2 Warning signs
RRiisskk ooff ppooiissoonniinngg
Make sure that the pellet urnace is supplied with suffi-
cient combustion air.
The openings in the combustion air inlet must never be
partially or completely closed.
Ventilation systems, central vacuum cleaning systems,
extractor fans, air conditioning systems, flue gas blo-
wers, dryers, fuel storage ventilation fans or similar
equipment must never be allowed to draw air from the
urnace room and cause a drop in pressure.
The urnace must be connected tight to the chimney
using a flue gas tube.
Clean the chimney and the flue gas tube at regular
intervals.
The urnace room and pellet storage room must be suf-
ficiently supplied with air and ventilated.
Before entering the storage room it must be ventilated
with sufficient air and the heating system switched off
RRiisskk ooff eelleeccttrriicc sshhoocckk
Always disconnect / de-energize the power supply be-
fore working on the urnace.
RRiisskk ooff eexxpplloossiioonn
DO NOT BURN GARBAGE, GASOLINE, NAPHTHA, EN-
GINE OIL, OR OTHER INAPPROPRIATE MATERIALS.
DO NOT USE CHEMICALS OR LUIDS TO START THE
IRE.
Switch off the heating system before filling the storage
room.
PE 603 USA_ A 1.0
Warnin si ns 9
RRiisskk ooff ffiirree
Do not store any flammable materials in the urnace
room.
Do not hang out any washing in the urnace room.
Do not operate with fuel loading or ash removal doors
open.
RRiisskk ooff bbuurrnnss
Do not touch the flue gas connector or flue gas pipe.
Do not reach into the ash chamber.
Use gloves to empty ash box if urnace not equipped
with automatic ash compression
Do not clean the urnace until it has been allowed to
cool down.
HHOOTT SSUURR AACCEESS
Keep children away.
Do not touch during operation.
Do not operate if maximum draft as listed on urnace
nameplate is exceeded.
Doing so can allow non-controlled combustion.
RRiisskk ooff ccuutt iinnjjuurriieess dduuee ttoo sshhaarrpp eeddggeess..
Use gloves for performing all work on the urnace.
DDaammaaggee ttoo pprrooppeerrttyy
The pellet urnace is suitable only for pellets which
comply with P I premium or EnPlus -A1 pellets specifi-
cations. The use of any other fuel voids your warranty
and can cause damage to the pellet urnace and
chimney.
DDaammaaggee ttoo pprrooppeerrttyy
Do not use the heating system if it, or any of its compo-
nents, come into contact with water.
If water damage occurs, check the heating system and
replace damaged parts.
All cover plates, enclosures, and guards must be main-
tained in place at all times, except during maintenance
and servicing.
Installation Manual AutoPellet Air urnace 17 — 28
10 What to do in an emergency
4.3 What to do in an emergency
RRiisskk ttoo lliiffee
Never get yourself into danger; give your own safety
the utmost priority.
What to do in the event of a fire
• Switch off the heating system.
• Call your local fire department and or 911.
• Use approved fire extinguishers (fire protection class ABC).
What to do if you smell smoke
• Switch off the heating system.
• Close the doors leading to living areas.
• Ventilate the central heating room.
PE 603 USA_ A 1.0
Prerequisites for installin a pellet Furnace 11
55 Prerequisites for installing a pellet Furnace
You must fulfil the following conditions before operating a fully automatic pellet urnace.
5.1 Guidelines and standards for installing a pellet Furnace
Overview of standards and guidelines applying to the installation of a pellet urnace.
Check whether you need to obtain planning permission or approval from the authorities for installing a new
heating system or changing your existing system. Installation must meet all requirements for pellet fired hea-
ting systems in your specific location.
All equipment shall be installed in accordance with the instructions of the manufacturer and in a manner ac-
ceptable to the authority having jurisdiction by experienced personnel. When required by the authority ha-
ving jurisdiction, such personnel shall be licensed to perform this service.
In Canada, the installation of the solid fuel furnace shall comply with the applicable requirements of CSA
B365, and if changes are made to the installation of the oil furnace, these shall comply with CSA B139.
If changes are made to an electric furnace during the installation, the changes shall comply with the Canadian
Electric Code. Part 1.
5.2 Furnace room circulating air
The pellet urnace is installed in the urnace room.
1. Safety instructions for the Furnace room
RRiisskk ooff ffiirree
Do not store flammable materials or liquids in the vicini-
ty of the pellet urnace.
Do not permit unauthorised persons to enter the urna-
ce room - Keep children away.
Do not operate with fuel loading or ash removal doors
open.
2. Air supply and ventilation of Furnace room
The urnace room must be fitted with air supply and ventilation openings (at least 31 inch²/200cm²).In
any case you must comply with the state and local regulations
3. Damage due to frost and humid air
The urnace room must be frost-proof to ensure trouble-free operation of the heating system. The tem-
perature of the urnace room must not fall below 37° and must not exceed 90° . The air humidity in the
urnace room must not exceed 70%.
4. Danger for animals
Make sure that household pets and other small animals cannot enter the urnace room. it mesh over any
openings.
5. Flooding
If there is a risk of flooding, switch off the pellet urnace and disconnect from the power supply before
water enters the urnace room. You must have all components that come into contact with water re-
placed, before you start up the pellet urnace again.
Installation Manual AutoPellet Air urnace 17 — 28
12 urnace room supply air
5.3 Furnace room supply air
The pellet urnace is installed in the urnace room.
1. Safety instructions for the Furnace room
RRiisskk ooff ffiirree
Do not store flammable materials or liquids in the vicini-
ty of the pellet urnace.
Do not permit unauthorised persons to enter the urna-
ce room - Keep children away.
Do not operate with fuel loading or ash removal doors
open.
2. Air supply and ventilation of Furnace room
The urnace room must be fitted with air supply and ventilation openings (at least 31 inch²/200cm²).In
any case you must comply with the state and local regulations
3. ombustion air supply
The pellet urnace needs a supply of combustion air. The supply of combustion air can:
a. take place using one or more air supply and ventilation openings in total min. 31 inch².
b. The air must not be used directly from the outside without preheating (background: This could lead
to a condensation of the boiler.
Never operate the pellet urnace if the air intake openings are partially or completely closed.
Contaminated combustion air can cause damage to the pellet urnace. Never store of use cleaning deter-
gents containing chlorine, nitrobenzene or halogen in the room where the heating system is installed, if
combustion air is drawn directly from the room. It is recommended that no washing or drying of laundry
is done in the urnace room or where the urnace may draw air from.
Do not hang out washing in the urnace room.
Prevent dust from collecting at the combustion air intake to the pellet urnace.
4. Damage due to frost and humid air
The urnace room must be frost-proof to ensure trouble-free operation of the heating system. The tem-
perature of the urnace room must not fall below 37° and must not exceed 90° . The air humidity in the
urnace room must not exceed 70%.
5. Danger for animals
Make sure that household pets and other small animals cannot enter the urnace room. it mesh over any
openings.
6. Flooding
If there is a risk of flooding, switch off the pellet urnace and disconnect from the power supply before
water enters the urnace room. You must have all components that come into contact with water re-
placed, before you start up the pellet urnace again.
PE 603 USA_ A 1.0
Flue as system 13
5.4 Flue gas system
The flue gas system consists of a chimney and a flue gas tube. The flue gas tube connects the pellet heating
system to the chimney. The chimney leads the flue gas from the pellet heating system out into the open.
1. Design of the chimney
The dimensions and design of the chimney is very important. The chimney must be able to ensure suffici-
ent draft to safely draw away the flue gas regardless of the status of the urnace. Low flue gas temperatu-
res can cause sooting and moisture damage on chimneys that are not insulated. or this reason moisture-
resistant chimneys (stainless steel or ceramic) should be used. An existing chimney that is not damp-re-
sistant needs to be rennovated before use. ollow guidelines below:
Furnace size Furnace
lue gas tube diameter (at urnace) inch/mm 6.3/160
lue gas temp. / rated power °
lue gas temp. / partial load °
Min. draft – full load/part load in/wc – 0.04 / – 0.02
himney size Min. Height
6in x 6in 17ft
7in x 7in 16ft
8in x 8in 16ft
6in round 19ft
7in round 17ft
Person(s) operating a pellet fired furnace is/are respon-
sible for operation in a manner that does not create a
public or private nuisance condition. The manufacturer's
distance and stack height recommendations and the re-
quirements in any applicable laws or other requirements
may not always be adequate to prevent nuisance condi-
tions due to terrain or other factors.
Recommended and UL-103HT approved chimney materials are:
a. Selkirk sure temp
b. Supervent (JSC)
c. Security chimneys (secure temp ASHT)
Use flue gas pipe from chimney to urnace as required by your local code.
UUnnrreegguullaatteedd ccoommbbuussttiioonn
Please observe that combustion air openings and flue
pipes are not reduced in size or closed. Make end user
aware of these guidelines and their potential danger.
Clean the chimney and the flue gas tube at regular
intervals.
Check if the draft inducer is clean and in a good
condition.
Installation Manual AutoPellet Air urnace 17 — 28
14 lue gas system
2. Flue gas temperature
The flue gas temperatures are approximately the same for all AutoPellet Air covered in this manual.
The dewpoint of flue gas with wood pellets (max. 10% water content) is approx. 120° .
It is possible to increase the flue gas temperature to prevent condensation inside the chimney and avoid
damage due to damp. Only authorised installers may increase the flue gas temperature.
Note:
The increase in flue gas temperature results in reduced efficiency and thus increases fuel
consumption.
3. Negative pressure of the chimney
The urnace must be connected to a chimney or a vertical venting system that is capable of handling and
producing a negative breeching pressure of –0.4 “WC. Use a draft gauge to verify the indicated draft va-
lue, adjust barometric damper as required. Drill a small hole in the connection pipe at about 2in/ 50mm
from the urnace flue outlet and use this hole as your measuring point.
himney draft
The suction effect of the chimney draft must extend all the way to the urnace flue pipe connection. The
maximum flow rate that can be drawn through the chimney limits the maximum performance of the chim-
ney connection. The urnace performance must be reduced if the chimney does not possess the necessa-
ry cross-section. This may only be performend by authorised personnel.
4. Power venter
AutoPellet Air are approved by the manufacturer for installation with the ield Con-
trols SWGA power venter which is approved for wood pellet burning appliances.
urnaces installed with SWGA power venters must follow all manufacturer´s instal-
lations and must comply with all applicable codes from agencies having authority
over the installation.
5. leaning
Clean the flue gas tube and chimney regularly. Solid fuel burning appliances need to be cleaned frequent-
ly because soot, creosote, and ash may accumulate. The hotter the fire, the less creosote is deposited.
Cleaning intervals can vary in warm periods due to this and become more frequent.
RRiisskk ooff cchhiimmnneeyy ffiirree
Creosote-formation and need for removal:Low flue gas
temperature can cause creosote. Creosote can conden-
se in a relatively cool chimney. As a result, creosote resi-
due accumulates on the flue lining. If ignited, this
creosote will create an extremely hot fire. The chimney
and the chimney connector should be inspected at least
twice monthly during the heating season to determine if
a creosote buildup has occurred. If creosote has accu-
mulated it should be removed to reduce the risk of a
chimney fire.
OOxxiiddaattiioonn ooff cchhiimmnneeyy
Do not use metal brushes to clean chimneys made of
stainless steel.
Your state and local regulations must be observed.
PE 603 USA_ A 1.0
Safety systems 15
5.5 Safety systems
The following safety measures are the prerequisite for safe operation of your system.
Emergency stop switch
Every heating system must be able to be switched off with an Emergency Stop switch. The
Emergency Stop switch must be outside of the urnace room.
Safety temperature sensor
The pellet urnace is equipped with a safety temperature sensor. This is located on the pel-
let urnace. If the urnace temperature exceeds 230° then the heating system switches
off.
5.6 Installation with an existing Furnace
AutoPellet Air urnaces are not to be connected to a chimney flue serving another appliance. However, when
all State and local codes allow for the sharing of chimney flues, the AutoPellet Air urnaces and another appli-
ance burning pellets or a different fuel can be operated simultaneously while connected to a single existing
chimney or flue gas system providing the following conditions are met:
• All state and local codes permit the specific installation
• All appliances are installed in accordance with the manufacturer’s installation specifications or if lacking
manufacturers specifications, the appliance in question is installed in a manner commonly recognized as
safe and correct for the application and circumstances
• The chimney or flue gas system must be able to handle the combustion products of either appliance and
both appliances when operated simultaneously
AAvvooiidd cclleeaarraannccee iissssuueess tthhaatt ccaann mmaakkee sseerrvviicciinngg ddiiffffiiccuulltt::
Be sure to follow suggested clearances when installing the Au-
toPellet Air urnaces with an existing urnace to be sure that
service and cleaning can be performed adequately.
AAvvooiidd ccooddee vviioollaattiioonnss::
When connecting to or with an existing urnace , contact the au-
thority having jurisdiction to be sure the type of installation plan-
ned is allowed.
Document the type of urnace that the AutoPellet Air urnace is
connected to or with.
Pellet urnace: Make and Model number:
____________________
Existing urnace: Make and Model number:
_____________________
PPoossssiibbllee eessccaappee ooff fflluuee ggaass::
Do not connect this unit to a chimney flue serving another appli-
ance unless multiple appliances into a single flue is authorized by
all authorities having jurisdiction.
Installation Manual AutoPellet Air urnace 17 — 28
16 Additional CSA-B366.1 1-11 Requirements for Add-Ons to Gas- ired urnaces
5.7 Additional SA-B366.1 1-11 Requirements for Add-Ons to Gas-
Fired Furnaces
There are additional requirements in Canada for adding a solid fuel fired furnace to operate when connected
to a gas fired furnace.
55..77..11 OOppeerraattiioonn VVeerriiffiieedd
Each gas furnace must be verified for acceptable operation BE ORE and A TER being connected to an add-
on appliance by a gas fitter who is recognized by the authority having jurisdiction.
55..77..22 EExxiissttiinngg GGaass--FFiirreedd eerrttiiffiiccaattiioonn RReeqquuiirreemmeenntt
Do not connect to any furnace that has not been certified initially as complying with ANSI Z21.47/CSA2.3 or
its precedents.
55..77..33 BBlloowweerr rreeqquuiirreemmeenntt
Do not connect to any furnace that is not equipped with an air circulation blower.
55..77..44 hhiimmnneeyy
Do not connect, under any circumstances, to the chimney or vent serving a gas furnace or gas appliance.
55..77..55 DDuuccttwwoorrkk
Do not connect ductwork so that a reverse flow is possible.
55..77..66 PPeerriiooddiicc OOppeerraattiioonn
Operate the gas-fired unit periodically to ensure that it will operate satisfactorily when needed.
55..77..77 SSaaffeettyy oonnttrroollss
Do not relocate or bypass any of the safety controls in the original furnace installation.
55..77..88 GGaass ffuurrnnaaccee ffuurrtthheerr ccoommpplliiaannccee
The gas furnace installation shall comply with the applicable requirements of CSA B365, and if changes are
made to the gas furnace, including clearances for servicing, these shall comply with CSA B149.1 or CSA
B149.2.
PE 603 USA_ A 1.0
The pellet Furnace 17
66 The pellet Furnace
The pellet urnace is equipped with an automatic cleaning system and an ash box with ash compression
system. The installed programmable logic controller system enables fully automatic operation and highest
efficiency. We offer an optional automatic de-ashing system for the highest level of cleanliness and comfort.
AutoPellet Air types and power ratings
We offer the Pellet urnace with the following power ratings:
Suction-feed systems: 58,000 to 95,000 BTU/hr
All sizes / outputs of the AutoPellet Air urnace are available with external automatic ash compression
system.
Note:
Refer to the data plate for the power rating of your AutoPellet Air. The data plate is located on the
rear side of the AutoPellet Air. Here you will find the type designation, manufacturer's serial number
and year of build.
Key components of the AutoPellet Air
1urnace (heat exchanger)
2Vac Hopper / Day tank
3 Burner
4External automatic ash compression
system
5urnace controller
6Additional parts hand filling
Installation Manual AutoPellet Air urnace 17 — 28
18 The pellet urnace
1Burner plate 9ire protection – ball valve
2an 10 External ash box
(optional)
3lame tube 11 Burner fan
4Heat exchanger 12 Burner auger
5lue gas fan 13 Electronic ignition
6Combustion chamber
cover
14 De-ashing system
(optional)
7Suction turbine 15 Ash chamber / ire
chamber
8Vac hopper / Day tank
PE 603 USA_ A 1.0
Pellet suction system 19
6.1 Pellet suction system
The pellet suction system consists of a pellet line, an air line and a suction turbine. The suction turbine in the
hopper conveys pellets in the pellet line from the storage room or textile tank to the hopper.
Key components of pellet suction system
1Pellet hose Hose from textile tank to the hopper.
2Air hose Hosee from the suction turbine to the textile tank.
3Suction turbine Located above the hopper underneath the AutoPellet Air burner casing.
4Suction switch Located underneath the textile tank.
Pellet Furnace FleXILO textile tank
66..11..11 AAsssseemmbbllyy ooff tthhee vvaaccuuuummssyysstteemm
The pellet hose and the air hose are flexible spiral hoses made out of plastic. A copper braid avoids the static
loading of the spiral hose.
To avoid damage to the spiral hose, you must observe the following assembly guidelines:
Bending radius The hose should be led as briefly as possible and with a few curves as necessarily. Bend-
ing radius may never be smaller than 12 inch.
Upward
gradients
Max difference in height = 19 feet
Note: A difference in height of up to 10 feet can be overcome at one time. Larger diffe-
rences in height must by interrupted with a 4 foot horizontal run of the pellet hose.
Impact
protection
The spiral hose can be mounted up to 19 feet exactly straight. In such cases however, it is
very important to create a slight "S" in the pellet piping before a sharp curve to slow
down the pellets to prevent hose damage.
Installation in
the soil and
openings:
When installing pellet lines underground remember! The pellet lines are not designed for
direct burial and require protection from being crushed or chewed by varmints.
Protective piping should be minimum 4 inch and sealed at each end. There should be no
bends greater than 15 degrees in the underground sections of the pellet hose.
Tightness To avoid problems with your pellet lines, it is important to have all hose connections se-
cured completely air tight with hose clamps.
Static
neutralization
The hoses are provided with a copper braid, those the hose keeps antistatic. In order to
ensure the function of the anti-statics, those copper braid must be attached at each end
to the existing grounding become.
Fire protection At a wall break-through to the heating room must be installed a fire protection seal in the
pellet- and the air hose.
Installation Manual AutoPellet Air urnace 17 — 28
20 Assembly of the vacuumsystem
rossing The pellet hose and the air hose should cross each other as few times as possible.
Length of the
spiral hose The maximum total length of the spiral hose is 130 feet.
The maximum for pellet hose and air hose are each 60 feet.
Assembly
Use securing clips and carrying bowls.
*Pay attention to the defined distances!
1 Hose
Note:
Impact protection by swirling of the
pellets.
2Clip
3Carrying
bowl
PE 603 USA_ A 1.0
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