Makita 6221D User manual

Cordless Driver Drill
Capacities
Steel
I Wood I Wood screw I Machine screw
Equipped with Electric Brake
MODEL
62211)
MODEL 6221DW
With Fast Charger
weight
I Net
No load speed Dimensions
IL x W x H)
IRPM)
INSTRUCTION MANUAL
10 mm
(318")
SPECIFICATIONS
Model6221D
I I
15 mm 5.1 mm x 35 mm mm 1114,,1 202 mm x 50 mm x 218 mm 1.4 kg
(518") 13/16, x 1-318") ~ 700 17-15/16" x 1-31/32" x 8-19/32") 13.1 lbsl
~~
Voltage Input output Chargingtime
9.6 V A.C.
onlv 50 Hz - 60 Hz D.C. 7.2 V. 9.6 V
t Manufacturer reserves the right to change specifications without notice.
Note: Specifications may differ from country to country.
1 Hr.

I M PORTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING: WHEN USING ELECTRICTOOLS, BASICSAFETY
PRECAUTIONS SHOULD ALWAYS
BE FOLLOWEDTO REDUCE
THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL
INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
2.
3.
4.
5.
6.
7.
8.
9.
IO.
11.
12.
13.
2
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
CONSIDER WORK AREA ENVIRONMENT. Don't use power tools
in damp
or wet locations. Keep work area well
lit. Don't expose power tools torain.
Don't use tool
in presence of flammable liquids or gases.
KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.
STORE IDLE
TOOLS. When not in use, tools should be stored in dry, and high
or locked-up place
- out of reach of children.
DON'T FORCETOOL.
It will dothejob better and safer at the ratefor which
it was intended.
USE RIGHT TOOL. Don't force small tool or attachment to do the job of a
heavy-dutytool. Don't usetoolfor purpose not intended; for example, don't
use circular saw for cutting tree limbs or logs.
DRESSPROPERLY. Don't wear looseclothing orjewelry. They can be caught
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair coveringtocontain long hair.
USE SAFETY GLASSES. Also use face
or dust mask if cutting operation is
dusty.
DON'T ABUSE CORD. Never carrytool by cordor yank
it todisconnect from
receptacle. Keep cord from heat, oil, and sharp edges.
SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and
it frees both hands to operate tool.
DON'T OVERREACH. Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricating and changing acces-
sories. Inspecttoolcords periodically and
if damaged, haverepairedby autho-
rized service facility. Inspect extension cords periodically and replace
if
damaged. Keep handles dry, clean, and free from oil and grease.
DISCONNECTTOOLS. When not
in use, beforeservicing, and when chang-
ing accessories, such as blades, bits, cutters.

14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keysand adjustingwrenches are removed from tool before turning
it on.
15. AVOID UNINTENTIONALSTARTING. Don't carry tool withfinger onswitch.
Be sure switch is OFF when plugging
in.
16. EXTENSION CORDS. Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry
the current your product will draw. An undersized cord
will cause a drop
inline voltage resultingin
loss of power and overheating. Table 1 showsthe
correct size touse depending oncord lengthand nameplateampere rating.
If
in doubt, use the next heavier gage. The smaller the gage number, the
heavier the cord.
TABLE 1
MINIMUM GAGE FOR CORD SETS
0- 6
6
- 10
10
- 12
12
- 16
I
Total Length of Cord in Feet
18 16 14
16 16 14 12
14 12
Not Recommended
18 16 ;: 1 12
I 0 - 25 I 26 - 50 I 51 - 100 I 101 - 150
Ampere Rating
More Not More
Than Than
AWG
17. OUTDOOR USE EXTENSIONCORDS. When tool is usedoutdoors, use only
extension cords intended for use outdoors and
so marked.
18. STAY ALERT. Watch what you are doing, use common sense. Don't operate
tool when you are tired.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that
it will
operate properly and perform its intended function. Check for alignment of
moving parts, bindingof moving parts, breakageof parts, mounting, and any
other conditions that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced by an authorized serv-
ice center unless otherwise indicatedelsewhere
in this instructionmanual.
Have defective switches replaced by authorized service center. Don't use
tool if switch does not turn
it on and off.
20. GUARDAGAINST ELECTRIC SHOCK. Prevent body contact with grounded
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
21. REPLACEMENT PARTS. When servicing, useonly identicalreplacementparts.
22. POLARIZEDPLUGS. To reduce the risk of electric shock, thisequipment has
a polarized plug (one blade is wider than the other). This plug will
fit in a
polarized outlet only one way.
If the plug does not fit fully in the outlet,
reversethe plug. If
it stilldoes not fit, contact aqualified electrician toinstall
the proper outlet. Do not change the plug
in any way.
3

VOLTAGE WARNING: Before connectingthe tool toa power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source withvoltage greater than that specified
for the tool can result inSERIOUS INJURY tothe user
- as well as damage to
the tool. If in doubt,
DO NOT PLUG INTHE TOOL. Using a power source with
voltage less than the nameplate rating is harmful to the motor.
4

IMPORTANT SAFETY INSTRUCTIONS
FOR CHARGER &
BATTERY CARTRIDGE
Length of Cord (Feet)
AWG Size of Cord
1. SAVE THESE INSTRUCTIONS - This manual
25 50 100 150
18 18 18 16
contains important safety and operating instructions for battery charger.
2. Before using battery charger, readall instructions and cautionary markings
on (1) battery charger, (21 battery, and (3) product using battery.
3. CAUTION - To reducerisk of injury, charge only MAKITA Battery Cartridge
9100. Othertypes of batteries may burstcausing personalinjury anddamage.
4. Do not expose charger to rain or snow.
5. Use of an attachment not recommended or sold by the battery charger
manufacturermay result
in a risk of fire, electric shock, or injurytopersons.
6. To reduce risk of damage toelectric plug and cord, pull by plug rather than
cord when disconnecting charger.
7. Make sure cord is located so that it will not be stepped on, tripped over, or
otherwise subjected to damage or stress.
8. An extension cord should not be used unless absolutely necessary. Use of
improper extension cord could result
in a risk of fire and electric shock. If
extension cord must be used, make sure:
a. That pinsonplugof extension cord arethe same number, size, and shape
b. That extensioncordisproperlywired and ingood electrical condition; and
c. That wire size isat least as large as the one specified
in the table below.
TABLE
1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR BATTERY CHARGERS
as those of plug on charger;
5

ADDITIONAL SAFETY RULES
FOR CHARGER & BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when temperature is BELOW 10°C (5OOF)
or ABOVE 4OoC (104OF).
2.
Donotattempt touse astep-uptransformer, anenginegenerator or DC power
3. Do not allow anything to cover or clog the charger vents.
4. Always cover the battery terminals withthe battery cover when the battery
5. A battery short can cause a large current flow, overheating, possible burns
receptacle.
cartridge is not used.
and even a breakdown.
(1) Do not touch the terminals with any conductive material.
(2) Avoid storingbattery cartridge in acontainer withother metalobjectssuch
(3) Do not expose battery cartridge to water or rain.
ture may reach or exceed 5OoC
(122OF).
completely worn out. The battery cartridge can explode in a fire.
as nails, coins, etc.
6. Do not store the tool and Battery Cartridge in locations where the tempera-
7. Do not incinerate the Battery Cartridge even if it is severely damaged or is
ADDITIONAL SAFETY RULES
FOR CORDLESS DRIVER DRILL
1. Be aware that this tool is always in an operating condition, because it does
2. Always be sure you have a firm footing.
3. Hold the tool firmly.
4. Keep hands away from rotating parts.
5. When drilling into walls, floors or wherever "live" electrical wires may be
encountered, DO NOT TOUCH ANY METAL PARTS
OF THE TOOL!
Holdthetoolonly by the insulatedgrasping surfacestoprevent electric shock
if you drill into a "live" wire.
not have to be plugged into an electrical outlet.
Be sure no one is below when using the tool
in high locations.
6. Do not leave the tool running. Operate the tool only when hand-held.
7. Donot touch the drill bit or the workpiece immediately after operation; they
may be extremely hot and could burn your skin.
SAVE THESE INSTRUCTIONS.
6

Installingor removing battery cartridge
0 Always switch off the tool before insertion or removal of the battery cartridge
*To remove the battery cartridge, pull out
the
set plate on the tool and grasp both
sides of the cartridgewhile withdrawing
it
from the tool.
To insert the battery cartridge, align the
tongue on the battery cartridge with the
groove in the housing and slip
it into
place. Snap the
set plate back into place.
Be sure to close the
set plate fully before
usingthe tool.
Ifthe cartridge does not slide in easily,
it is not beinginsertedcorrectly.
Battery cartridge
0 Do not use force when insertingthe battery cartridge.
Charging
Plug the fast charger into your power
source. Insert the battery cartridge
so that
the plus and minus terminals on the bat-
tery cartridge are on the same sides
as their
respective markings on the fast charger.
Insert the cartridge fully into the port
so
that it rests on the charger portfloor.
Press the start button (red). The charging
light will come on and chargingwill begin.
Chargin
Start
bu
If the charginglight does not come on, press the reset button (yellow)first, then the start
button (red). If the charging light goes out within
10 seconds even after pressing the
reset button and start button
a couple of times, the battery cartridge is dead. (CAU-
TION:
Wait for more than 5 seconds after the charging light goes out to press the reset
button again.) Replace
it with a new one. When the charginglight goes out after about
one hour, you may removethe fully charged battery cartridge.
After charging, unplugthe charger from the power source.
CAUTION
:
Your new battery cartridge is not charged. You will need tocharge it before use.
*Do not keep the button pressed in with tape, etc. or the circuit will not function pro-
perly.
Also, a malfunction of the charger may result possibly causing overheating, etc.
If you try to charge a cartridge from a just-operated tool, sometimesthe charginglight
will not come on. If this occurs, let the cartridge cool off for
a while. Then re-insert it
and try to charge
it once more.
When you charge a new battery cartridge or a battery cartridgewhich has not been used
for
a long period, it may not accept a full charge. This is a normal condition and does
not indicate
a problem. You can recharge the battery cartridge fully after discharging
it almost completely a couple of times.
If you wish tocharge two battery cartridges, allow 15 minutes between chargings on the
fast charger.
7

Installing or removing driver bit or drill bit
CAUTION
:
Always be sure that the tool is switched off and the battery cartridge is removed before
installing or removing the bit.
Hold the ring and turn the
sleeve counter-
clockwise to open the chuck jaws. Place
the bit in the chuck
as far as it will go.
Hold the ring firmly and turn the sleeve
clockwise to tighten the chuck.
To remove the bit, hold the ring and turn
the sleeve counterclockwise.
Switchaction
Tool speed
is increased by increasing pres-
sure on the trigger.
To start the tool, simply
pull the trigger.
Release the trigger tostop.
Sleeve
CAUTION :
Before inserting the battery cartridge into the tool, always check to see that the switch
trigger actuates properly and returns tothe
"OFF" position when released.
Reversing switchaction
This tool has
a reversing switch to change
the direction of rotation. Slide the revers-
ing switch to the left for clockwise rota-
tionor to the right for counterclockwise.
CAUTION
:
0 Always check the direction of rotation before operation.
0 Move the reversing switch only after the tool comes to a complete stop. Changing the
directionof rotationbeforethe tool stops may damage the tool.
8

Overload protector
The overload protector automatically cuts out to break the circuit whenever heavy work
is prolonged. Wait 20 - 30 seconds before resuming operation.
CAUTION :
Always withdraw the tool from the workpiece before resuming operation. If the tool
cannot be withdrawn, hold the tool firmly when turning on the tool, to overcome
a
strong reaction.
Adjusting fasteningtorque
The fastening torque can be adjustedinsix
stages by turning the adjusting ring so that
the pointer on the adjusting ring points to
a number on the tool body. The fastening
torque
is minimumwhen the pointer points
to the number
1 and maximum when it
points to the marking. The clutch will
slip
at varying torque levels when the
pointer
is set at the numbers 1 to 5. The
clutch
is designed not to slip at the -8-
marking.
Pointer
:rill marking
Before actual operation, drive a trial screw into your material or a piece of duplicate
material to determine which torque
level is required for a particular application.
NOTE
:
The adjusting ring cannot be locked with the pointer positioned half-way between the
numbers.
Screwdrivingoperation
Place the point of the driver bit in the
screw head and apply pressure to the tool.
Start the tool slowly and then increase the
speed gradually.
Release the trigger as soon
as the clutch cuts in.
9

NOTE :
0 Make sure that the driver bit is inserted straight in the screw head, or the screw and/or
bit may be damaged.
0 When driving wood screws, predrill pilot
holes to make driving easier and to pre-
vent splitting of the workpiece.
See the
chart.
Drillingoperation
First, turn the adjusting ring
so that the pointer onthe adjusting ring points to the -8.-
marking. Then proceed as follows.
0 Drilling inwood
When drilling in wood, best results are obtained with wood drills equippedwith
a guide
screw. The guide screw makes drilling easier by pullingthe bit intothe workpiece.
0 Drilling in metal
To prevent the bit from slippingwhen starting
a hole, make an indentation with a center-
punch and hammer
at the point to be drilled place the point of the bit inthe indenta-
tion and start drilling.
Use
a cutting lubricant when drilling metals. The exceptions are iron and brass which
should be drilled dry.
CAUTION
:
*Pressing excessively on the tool will not speed up the drilling. In fact, this excessive
pressure will only serve to damage the tip of your bit, decrease the tool performance
and shorten the service life of the tool.
*There
is a tremendous force exerted on the tool/bit at the time of hole breakthrough.
Hold the tool firmly and exert care when the bit begins to break through the workpiece.
0 A stuck bit can be removed simply by settingthe reversing switch to reverse rotation in
orderto back out. However, the tool may back out abruptly if you do not hold
it firmly.
0 Always secure small workpieces in a vise or similar hold-down device.
10

MAINTENANCE
CAUTION :
Always be sure that the tool is switched off and the battery cartridge is removedbefore
attempting to perform inspection or maintenance.
To maintain product SAFETY and RELIABILITY, repairs, maintenance or adjustment
should be performed
by Makita Authorized or Factory Service Centers, always using
Makita replacementparts.
11

ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with
your Makita tool specified inthis
manual. The use
of any other accessories or attachments might present a risk of injury to persons.
The accessories or attachments should be used only in the proper and intended manner.
Drill
dia.
1/16"
3/32"
1/8"
5/32"
3116"
7/32"
1/4"
9/32"
5/16"
11/32"
3/8"
Bits
Size Part No.
Phillips
784215-OA
Shank Flute
dia. length
1/16" 718''
3/32" 1-1/4"
118'' 1-518''
5/32"
2"
3/16" 2-511 6"
7/32" 2-112"
114" 2-314"
9/32" 2-5/16"
5/16" 3-3/16"
11/32" 3-7/16"
318'' 3-518''
Slotted
I #5F I 784010-0A
Drill bits
Tested best inMakita driver-drills for smoothfast drill-
ing and more holes per battery change. High speed
steel. For drilling inmetal, wood and plastic. Jobbers
length. Special surface treatment for lubricity gives
smoother drilling.
L,
bn I #7F I 784011-0A
Square drill bit
-
784606-0A
Phillips bit
r2
Part NO. I Size 1 L (mm)
784201-5 I No. 1 I 65 12-5/8")
45 (1.314")
65 (2-5/8")
784206-5 110(4-3/8")
784207-3 150(5-7/8")
Rubber pad assembly
Part No. 123001-2
Foam polishing pad
Part
No. 743023-2
Part
No.
711011-A
711012-A
711013-A
711014-A
711015-A
711016-A
711017-A
711018-A
711019-A
711020-A
711021-A
7
1 1000-A-A
Overall
length
1-718''
2.114'
2-314"
3-1
/E''
3-1/2"
3-314"
41'
4-1/4"
4-1/2"
4-314"
5"
6
pc. set: 1/16", 1/8", 3/16", 1/4",
5/16", 318'' Best selling bits in
convenient case.
Double-ended Phillips I Slotted bit
2-112" long
Part No. 784613-A
1-3/4" long
Part
No. 784614-0
e€€Dzl
Wool bonnet
Part No. 743401-6
12

Fast charger
Model DC9700
Part
No. 113103-2
*Charger 12V for car
Model DC9112
Part No.
113110-5
Fast charger
Model DC1201
Part
No. 113126.0
Battery cartridge 91 00
Part No. 192019-4
Battery cover
Part
No. 414938-7
Plastic carrying case
13

Sep -08-'94 US
CORDLESS DRIVER DRILL
Model
6221D
Note: The switch and other part configurations
may differ from country to country.
14

Sep-O8-'94 US
MODEL 6221D
':NE," AtD DESCRIPTION 'r,'," ED DESCRIPTION
MACHINE
~
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
1
1
7
1
1
1
1
1
1
1
1
1
1
1
2
2
I
1
1
1
I
-
Housing Set [With Item 401
Name Plate
Tapping Screw BT4x18
Battery Holder
Switch
Lever
Switch
Lever
set Plate
COmDWSSlOn Spring 27
COmpreSSlOn
Spilng 22
Washer IO
Thrust Needle Gauge 1023
Flat Washer 10
Slider
tam
Plate
Pan Head Screw M3x14 [With Washer1
Change
Ring
Stop Ring E-9
Ball Bearing 600OLLB
Bearing Retainer 14
Somdle
MACHINE
__
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
Pan Head Screw M5x22
Keyless
Drill Chuck 10
PA"
4
Clutch Cam
Clutch Cam
Ball
Bearing 6805LLB
Spur Gear 15
Spur Gear 15
Spur Gear 15
Spur Gear 9
Spur Gear 15
Spur Gear 15
Spur
Gear 15
Internal Gear 42
Flat Washei 18
DC Mom
Hand
Strap
Housing Set [With Item 11
Label
Battery 9100
Note The switch
and other part specifications may differ from country to country
15

P
Recycling the Battery
The only way to dispose of a Makita battery is
to recycle it. The law prohibits any other
method
of disposal. I Ni-Cd 1
To recyclethe battery:
1. Remove the battery from the tool.
2. a).
or
b).
Take the battery to your nearest Makita Factory Service Center
Take the battery to your nearest Makita Authorized Service Center
or
Distributor that has been designated as a Makita battery recycling location.
Call your nearest Makita Service Center or Distributor to determine the location
that provides Makita battery recycling. See your local Yellow Pages under
" Tools-Electric' :
MAKlTA LIMITED ONE YEARWARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leavinn the factory. It is warranted to
be
free of defects from wrkmanshtpand matenali for the penoJ sf O\k Yt AH from thc date of
onginal purchase Should any trouble develop dunng this one.year pcnod. mumthe COMPLLTC
1001. freieht Prepad. to one of Makrta I CaclorY 01 Authorized ServiceCenters If lnrDectron shows
the trou6le
b caused by defective workmanship or material, Makita will repair (or at our option,
replace) without charge.
ThisWarranty does not apply where:
repairs have been made or attemptedby others:
repairs are required because ofnormal weiu and tear'
0 Thetool has been abused, misused or improperly maintained ;
alterationshave been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE
FOR ANY INDIRECT, INCIDENTAL OR CON-
SEQUEWIAL DAMAGES FROM THE SALE
OR USE OFTHE PRODUCT THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM OFTHISWARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIFD WARRASTITS, IUCLUDIKG
IMPLIED
WARRANTICS 01 "MERCHANTABILITY" AND "kITKESS FOR A SPCCIFIC PURPOSC."
AFTFR THL ONF-YEARTtRM OFTHISWAKRANTY
Thn Warranty gives you specific legal rights, and you may also have other rights which vary from
stste to state.
Some states donot allow theexclusion or limitation of incidental or consequential
damages,
so the above Limitation or exclusion may not apply to you. Same states do not allow
limitation on how long an implied warranty lwts, so the above limitation may not apply to you.
Makita Corporation
3-11 -8, Sumiyoshi-cho,
Anjo, Aichi
446 Japan
883987 - 061
PRINTED IN JAPAN
1994
- 11 - N