Masibus Automation VMS4SE User manual

USER MANUAL
VMS4SE
VIBRATION MONITOR
Masibus Automation & Instrumentation Pvt. Ltd.
B/30, GIDC Electronics Estate,
Sector-25, Gandhinagar-382044, Gujarat, India
[phone] [phone]
Email: [e-mail]
Web: www.masibus.com

User Manual 2
VMS4SE(Vibration Monitor)
REF NO: mVMA/om/101
Issue No: 01
CONTENTS
CONTENTS.............................................................................................................................................2
LIST OF TABLES...................................................................................................................................3
LIST OF FIGURES .................................................................................................................................5
SAFETY PRECAUTIONS ................................................................................................................6
DESCRIPTION OF SIGNS...............................................................................................................6
1. INTRODUCTION...............................................................................................................................7
1.1 Product Ordering Code.............................................................................................................8
2. INSTALLATION................................................................................................................................9
2.1 Safety Precautions in Installation .............................................................................................9
2.2 Mounting of VMS4SE .............................................................................................................10
2.3 Maintenance and Inspection...................................................................................................11
3. HARDWARE SPECIFICATION......................................................................................................13
3.1 Vibration Input Specification.....................................................................................................13
3.1.1 Input Specification(Optional)*..............................................................................................13
3.2 Output Specification ................................................................................................................14
3.2.1 Digital Output- Relay ...........................................................................................................14
3.2.2 Digital Output- Open Collector(Optional)*...........................................................................14
3.2.3 Analog Output- Retransmission Output(Optional)* .............................................................14
3.2.4 Buffer Output for Vibration Input..........................................................................................14
3.3 Programming and Setting.......................................................................................................14
3.4 Communication Specification.................................................................................................15
3.5 PROFIBUS Communication (Optional)*.................................................................................15
3.6 HMI Interface (Optional)*........................................................................................................15
3.7 Network Connectivity (Optional)* ...........................................................................................15
3.8 Data logging (Optional)*.........................................................................................................15
3.9 Display Specification ..............................................................................................................16
3.10 Power Supply Specification..................................................................................................16
3.11 Signal Isolations And Insulation Specification......................................................................16
3.12 Construction, Installation, and Wiring Specification .............................................................17
3.13 Environmental Specification.................................................................................................17
4. FRONT AND REAR PANEL DIAGRAM ........................................................................................18
4.1 Front Panel Diagram ..............................................................................................................18
4.2 Key Function Description........................................................................................................18
4.3 Rear Panel Diagram...............................................................................................................19
5. CONNECTION DIAGRAM..............................................................................................................21
5.1 Connection Terminal Details ..................................................................................................21
5.2 Cable Details ..........................................................................................................................23
6. BRIEF OPERATING PROCEDURE...............................................................................................35
7. MENU LAYOUT..............................................................................................................................36
7.1 Parameter Flow Diagram........................................................................................................36
7.2 Menu Parameters- In Detail....................................................................................................39
8. ALARM OUTPUT, CONTROL OUTPUT , DIGITAL OUTPUT AND WATCHDOG OUTPUT
OPERATION.........................................................................................................................................57
8.1 Alarm Output Operation............................................................................................................57
8.2 Control Output Operation .........................................................................................................59
8.3 Basic DO(Digital Output) Function ...........................................................................................59
8.4 Watchdog Timer (WDT) / Watchdog Output Operation ...........................................................60

User Manual 3
VMS4SE(Vibration Monitor)
REF NO: mVMA/om/101
Issue No: 01
9. CALIBRATION PROCEDURE .......................................................................................................61
10. MODBUS COMMUNICATION DETAIL........................................................................................63
10.1 Overview...............................................................................................................................63
10.2 Exception Responses...........................................................................................................64
10.3 Modbus Addresses...............................................................................................................65
11. TROUBLESHOOTING...................................................................................................................83
APPENDIX –A PV STATUS DURING SENSOR BURN OUT CONDITIONS ....................................84
APPENDIX –B HOW TO FETCH HISTORICAL DATA?....................................................................86
APPENDIX C - PROFIBUS DETAIL ....................................................................................................90
C.1 Introduction ............................................................................................................................90
C.2 Communication Protocol........................................................................................................90
C.3 mPC Tool (masibus Profibus Configuration Tool) V1.x.x.x .................................................102
C.3.1 Preconditions ....................................................................................................................102
C.3.2 Short Description of mPC Configuration Tool Installation & Un-installation.....................102
C.3.3 Overview mPC Configuration Tool .....................................................................................103
C.3.3.1 Starting mPC Tool............................................................................................................103
C.3.3.2 Introduction to the Dialog Structure .................................................................................103
C.3.4 How to Configure Profibus Vibration Monitor:...................................................................104
C.3.5 GSD FILE CONFIGUEATION...........................................................................................106
REVISION HISTORY..........................................................................................................................107
LIST OF TABLES
Table 1 Product Ordering code...............................................................................................................8
Table 2 Product Ordering Code description............................................................................................8
Table 3 Cable Ordering Code and description........................................................................................8
Table 4 Input types, their ranges, accuracy and resolution..................................................................13
Table 5 Signal Isolation Specification ...................................................................................................16
Table 7 Pin Details of Relay Cable (Three Output Terminals)..............................................................24
Table 8 Pin Details of Open Collector Cable ........................................................................................26
Table 9 Pin Details of Analog Input Cable ............................................................................................28
Table 10 Pin Details of Analog Output Cable .......................................................................................30
Table 12 Pin Details of Vibration Input Cable.......................................................................................32
Table 13 Pin Details for Profibus Communication (DB 9 Female at Instrument Side) .........................34
Table 14 Program Mode Parameters....................................................................................................40
Table 15 Configuration Mode Parameters............................................................................................41
Table 16 Sub Parameters of Input Configuration Mode .......................................................................42
Table 17 Input Type Selection ..............................................................................................................43
Table 18 Sub Parameters of DO(Digital Output) Configuration Mode..................................................43
Table 19 DO(Digital Output) Mapping Number and its description.......................................................45
Table 20 DO(Digital Output) description...............................................................................................46
Table 21 Sub Parameters of AO(Analog Output) Configuration Mode (Optional)................................46
Table 22 AO(Analog Output)(Retransmission Output) description.......................................................47
Table 23 Sub Parameters of Communication Configuration Mode ......................................................48
Table 24 Sub Parameters of Display Configuration Mode....................................................................49
Table 25 Different Engineering Units....................................................................................................50
Table 26 Sub Parameters of Logging Configuration Mode...................................................................50
Table 27 Sub parameters of USB Configuration Mode (Optional)........................................................52
Table 28 USB Messages and Description ............................................................................................53
Table 29 Calibration Mode Parameters................................................................................................54
Table 30 Security Mode Parameters ....................................................................................................55
Table 31 Factory Reset Menu...............................................................................................................55
Table 32 Alarm 1 and Alarm 2 Momentary Alarm Logic.......................................................................57

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REF NO: mVMA/om/101
Issue No: 01
Table 33 Alarm 1 and Alarm 2 Maintained Alarm Logic .......................................................................58
Table 34 Control Operation (Optional)..................................................................................................59
Table 35 Error Messages and its Description.......................................................................................60
Table 36 Group Calibration Detail.........................................................................................................61
Table 37 Modbus Communication frame format...................................................................................63
Table 38 Modbus Function code description........................................................................................64
Table 39 Modbus Query frame format..................................................................................................64
Table 40 Exceptional Response ...........................................................................................................65
Table 41 Exception codes.....................................................................................................................65
Table 42 Process Value and Status Read Parameters ........................................................................65
Table 43 Details of abnormal Conditions of Process Value..................................................................66
Table 44 DO (Digital Output) Status Register and its bits arrangement...............................................66
Table 45 Alarm 1 Status Register and its bits arrangement.................................................................67
Table 46 Alarm 2 Status Register and its bits arrangement.................................................................67
Table 47 Other Status Registers...........................................................................................................67
Table 48 Holding Registers Parameters –Part 1 .................................................................................68
Table 49 Holding Registers Parameters –Part 2 .................................................................................71
Table 50 Holding Registers Parameters –Part 3 and Calibration Registers Parameters....................75
Table 51 Holding Registers Parameters –Part 4 .................................................................................77
Table 52 Byte arrangement for Programmable Display........................................................................78
Table 53 Parameters for Programmable Display for other channels....................................................78
Table 54 Input Type Selection Table ....................................................................................................79
Table 55 Bit accessible Holding Register Parameter –Square Root...................................................80
Table 56 Bit accessible Holding Register Parameter –Others.............................................................80
Table 57 Parameter Applicability Selection ..........................................................................................81
Table 58 CJC Selection ........................................................................................................................81
Table 59 Open Sensor Selection..........................................................................................................81
Table 60 Alarm Latch Selection............................................................................................................81
Table 61 DO (Digital Output) Logic Selection.......................................................................................81
Table 62 Set Point Function Selection..................................................................................................81
Table 63 Set Point Type Selection........................................................................................................81
Table 64 Retransmission Type Selection .............................................................................................81
Table 65 Retransmission Direction Selection.......................................................................................81
Table 66 Retransmission Value Selection............................................................................................81
Table 67 COM Port Baud Rate Selection .............................................................................................81
Table 68 COM Parity Selection.............................................................................................................81
Table 69 Favorite Display Selection .....................................................................................................81
Table 70 LED Configuration Selection..................................................................................................81
Table 71 Logging Enable Selection ......................................................................................................81
Table 72 Log Mode Selection ...............................................................................................................81
Table 73 Factory Reset Parameters.....................................................................................................82
Table 74 WatchDog Output...................................................................................................................82
Table 75 USB Periodic Fetch Mode......................................................................................................82
Table 76 PV Status during Burn Out Condition ....................................................................................84
Table 77 Retransmission Output during Open/Over/Under Condition .................................................85
Table 78 Addresses for Profibus Communication.................................................................................90

User Manual 5
VMS4SE(Vibration Monitor)
REF NO: mVMA/om/101
Issue No: 01
LIST OF FIGURES
Figure 1 Panel Cutout Dimensions .......................................................................................................10
Figure 2 Side View and TOP view ........................................................................................................11
Figure 3 Front Panel Diagram...............................................................................................................18
Figure 4 Rear Panel Diagram............................................................................................................. 19
Figure 5 Rear Panel Diagram........................ .......................................................................................19
Figure 6 Rear Panel Diagram with AC Supply.................................................................................... 20
Figure 7 Rear Panel Diagram with DC Supply........................... ..........................................................20
Figure 8 Connection Terminals.............................................................................................................21
Figure 10 Relay Cable Connection (Three Output Terminals) .............................................................23
Figure 11 Open Collector Cable Connection ........................................................................................25
Figure 12 Analog Input Cable Connection............................................................................................27
Figure 13 Analog Output Cable Connection .........................................................................................29
Figure 14 Communication Cable Connection.......................................................................................33
Figure 15 Profibus Configuration Cable................................................................................................34
Figure 16 Functional Block Diagram of VMS4SE.................................................................................35
Figure 17 Program Mode Flow diagram ...............................................................................................36
Figure 18 Configuration Mode Flow diagram........................................................................................37
Figure 19 Configuration Mode Flow diagram........................................................................................38
Figure 20 Calibration Mode and Security Mode Flow diagram.............................................................39
Figure 21 Basic DO(Digital Output) Function........................................................................................59
Figure 22 The Query-Response Cycle ................................................................................................63

User Manual 6
VMS4SE(Vibration Monitor)
REF NO: mVMA/om/101
Issue No: 01
SAFETY PRECAUTIONS
The product and the instruction manual describe important information to prevent
possible harm to users and damage to the property and to use the product safely.
Understand the following description (signs and symbols), read the text and observe
Descriptions.
DESCRIPTION OF SIGNS
This indicates a danger that
may result in death or serious
injury if not avoided.
This indicates a danger that may result in minor or
moderate injury or only a physical damage if not
avoided.

User Manual 7
VMS4SE(Vibration Monitor)
REF NO: mVMA/om/101
Issue No: 01
1. INTRODUCTION
Foreword
Thank you for purchasing VMS4SE Vibration Monitor. This manual describes the
basic functions and operation methods of VMS4SE. Please read through this user‟s
manual carefully before using the product.
This is a 32 bit controller based instrument designed for universal input type. This
instrument is operated by eight user-friendly keys. These keys are used for
operation and programming. The manual covers all aspects of operation of the
instrument. Please read instructions carefully before altering any programming or
configuration information.
The VMS4SE module operates independently and can also be connected to a data
Highway for remote systems communication functions through a personal computer
or a distributed control system (DCS) using RS 485 or Ethernet communication.
Notice
The contents of this manual are subject to change without notice as a result of
continual improvements to the instrument‟s performance and functions.
Every effort has been made to ensure accuracy in the preparation of this manual.
Should any errors or omissions come to your attention, however, please inform
Masibus Sales office or sales representative. Under no circumstances may the
contents of this manual, in part or in whole, be transcribed or copied without our
permission.
Trademarks
Our product names or brand names mentioned in this manual are the trademarks
or registered trademarks of Masibus Automation and instrumentation Pvt. Ltd.
Adobe, Acrobat, and Postscript are either registered trademarks or trademarks of
Adobe Systems Incorporated. All other product names mentioned in this user's
manual are trademarks or registered trademarks of their respective companies.
Version Number : 1.07, August 2015.
Checking the Contents of the Package
Unpack the box and check the contents before using the product. If the product is
different from which you have ordered, if any parts or accessories are missing, or if
the product appears to be damaged, contact your sales representative.

User Manual 8
VMS4SE(Vibration Monitor)
REF NO: mVMA/om/101
Issue No: 01
1.1 Product Ordering Code
The VMS4SE Vibration Monitor unit has a nameplate affixed to the one side of the enclosure. Check
the model and suffix codes inscribed on the nameplate to confirm that the product received is that
which was ordered.
Table 1 Product Ordering code
Table 2 Product Ordering Code description
VMS4SE
Code
Description
Power Supply
U1
85-265 VAC
U2
18-36 VDC
Communication
1X
1-RS485 Serial Port
2X
2-RS485 Serial Port
1E
1-RS485 Serial Port and 1-Ethernet RJ45
2E
2-RS485 Serial Port and 1-Ethernet RJ45
Auxiliary Output
RL
8 Relay Output
OC
24 Open collector output
Table 3 Cable Ordering Code and description
Ordering Code for Cable
Connecting Cable Type
Cable length
XXX
X
AIC
Analog Input cable
1
1 meter
RLC
Relay Cable
2
2 meters
OCC
Open Collector Cable
3
3 meters
VIC
Vibration Input Cable
Note:1
For 8 Analog Input 1 Input cable required
For 16 Analog Input 2 Input cable required
For 24 Analog Input 3 Input cable required
2
For 4 Analog Input 1 Input cable required in
Vibration Input

User Manual 9
VMS4SE(Vibration Monitor)
REF NO: mVMA/om/101
Issue No: 01
2. INSTALLATION
2.1 Safety Precautions in Installation
1. Before any other connection is made, the protective earth terminal shall be connected to a
protective conductor. The mains (supply voltage) wiring must be terminated within the
connector in such a way that, should it slip in the cable clamp, the Earth wire would be the
last wire to become disconnected.
The protective conductor terminal is marked with a label on the product bearing the following
Symbol:
To connect the protective conductor terminal to earth, complete these steps:
1) Use a spade lug to make contact with the metal surface of the VMS4SE.
2) Use a green and yellow wire to reliably earth the protective conductor terminal. Wire gauge
must be no thinner than the current-carrying wire in the product‟s mains supply.
3) Resistance between the protective conductor terminal and earth must be no greater than
0.1 ohms. Use thicker gauge wire if the resistance is too high.
2. Do not use this instrument in areas under hazardous conditions such as excessive shock,
vibration, dirt, moisture, corrosive gases or oil. The ambient temperature of the areas should
not exceed the maximum rating specified.
3. To minimize the possibility of fire or shock hazards, do not expose this instrument to rain or
excessive moisture.
Be sure all personnel involved in installation, servicing, and programming are qualified and familiar
with electrical equipment and their ratings.
Do not install, store, or use it in the place with a lot of dust, corrosive and flammable gases, vibrations
and shocks exceeding the allowed values, place low or high temperature outside of the installation
condition, direct sunlight and near equipment generating strong radio waves or magnetic fields, It may
cause accidents.

User Manual 10
VMS4SE(Vibration Monitor)
REF NO: mVMA/om/101
Issue No: 01
2.2 Mounting of VMS4SE
Mounting Method : Panel Mounting
External Dimensions and Panel Cut Out Dimensions :
Unit: mm
Figure 1 Panel Cutout Dimensions