Massimo 800atv User manual

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INTRODUCTION

Congratulations on your purchase of the 800ATV. It represents the result of many years of

experience in the production of fine sporting, touring, and pace-setting racing machines. With the

purchase of this, you can now appreciate the high degree of craftsmanship and reliability. This

800ATV adopts the EFI system, enjoying the advantages of more power, less emission, higher

reliability.

This manual will provide you with a good basic understanding of the features and operation of

this ATV. This manual includes important safety information. It provides information about special

techniques and skills necessary to ride your ATV. It also includes basic maintenance and inspection

procedures. If you have any questions regarding the operation or maintenance of your ATV, please

consult the dealer.

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IMPORTANT SAFETY INSTRUCTIONS:

zREAD THIS MANUAL TOGETHER WITH TIPS CAREFULLY AND COMPLETELY BEFORE

OPERATING YOUR ATV. MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.

zPAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE ATV.

zNEVER OPERATE AN ATV WITHOUT PROPER TRAINING OR INSTRUCTION.

zTHIS ATV, AND ANY OTHER ATV OVER 90cc, SHOULD NOT BE RIDDEN BY ANYONE

UNDER 16 YEARS OF AGE.

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IMPORTANT MANUAL INFORMATION

FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS

INJURY OR DEATH.

Particularly important information is distinguished in this manual by the following notations:

Failure to follow WARNING instructions could result in severe injury or

death to the machine operator, a bystander or a person inspecting or

repairing the machine.

A CAUTION indicates special precautions that must be taken to avoid

damage to the machine.

A NOTE provides key information to make procedures easier or clearer.

NOTE:

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IMPORTANT NOTICE

The turning speed of this ATV should not exceed 25km/h.

This ATV is designed and manufactured OFF-ROAD use only. It is illegal and unsafe to

operate this ATV on any public street, road or highway.

This ATV complies with all applicable OFF-ROAD noise level and spark arrester laws and

regulations in effect at the time of manufacture.

Please check your local riding laws and regulations before operating this ATV.

When the temperature is below –20℃(-4°F), please park the ATV in the place where the

temperature is higher than –20℃(-4°F). After the ATV has warmed up, the ATV can be started.

Please check P6-3 on the warming up process.

When the temperature is higher than 38℃(100°F), and when you park the ATV after it runs at

a high speed, please turn off flameout switch firstly, while make the radiator fan still work for at

least 3 minutes, then turn off the power switch to save the battery.

As long as the ATV key switch is on, the oil pump of the EFI system is in working status, which

will consume the storage of the battery. When the battery is short of electricity, the electric start

system would not work. So, if you want to stop ATV working for a long time, please always

keep the key switch off.

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CONTENTS

LOCATION OF THE WARNING AND

SPECIFICATION LABELS…………1-1

SAFETY INFORMATION……………2-1

DESCRIPTION AND MACHINE

IDENTIFICATION…………………3-1

Identification number records………3-2

Vehicle identification number………3-2

EC signs ……………………………3-3

Model label…………………………3-3

CONTROL FUNCTIONS.................. 4-1

Main switch…………………………4-1

Indicator and warning lights…………4-2

Speedometer unit……………………4-5

Clock mode……………………………4-6

Fault code indicator …………………4-6

1 Fuel meter……………………………4-7

Left handlebar switches……………4-7

Throttle lever .................................. 4-13

2 Speed limiter…………………………4-14

Front brake lever……………………4-15

3 rear brake pedal ……………………4-16

Fuel tank cap………………………4-17

Seat …………………………………4-18

Storage box…………………………4-18

Front and rear carrier………………4-19

Front/rear shock absorber

adjustment…………………………4-20

4 Auxiliary DC jack……………………4-21

Steering Lock ………………………4-23

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PRE-OPERATION CHECKS ………5-1

Brake System…………………………5-3

Fuel …………………………………5-4

Gasohol ………………………………5-5

Engine oil…………………………… 5-6

Differential gear oil ………………… 5-7

Coolant………………………………5-7

Throttle lever …………………………5-9

Fittings and fasteners………………5-9

Lights…………………………………5-9

Switches………………………………5-9

Idling…………………………………5-9

Turn-off Switch………………………5-9

Tire……………………………………5-10

How to measure tire pressure……5-11

Tire wear limit………………………5-12

OPERATION…………………………6-1

Starting a cold engine………………6-1

Starting a warm engine………………6-2

5 Warming up …………………………6-2

Engine’s turning off…………………6-2

Recommended procedure of turning off

the engine……………………………6-2

Neutral to Reverse……………………6-4

Braking………………………………6-6

Parking braking………………………6-7

Parking on a slope……………………6-8

ATV brake-in…………………………6-9

Engine brakie-in……………………6-10

Braking system break-in …………6-11

Modifications………………………6-11

Loading ……………………………6-12

HOW TO RIDE YOUR ATV ………7-1

7Getting to know your ATV……………7-1

Ride with care and good

6 judgment ……………………………7-1

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Apparel………………………………7-4

Pre-operation checks………………7-6

Speed limiter…………………………7-6

Loading and accessories……………7-7

During operation……………………7-8

No Attempting to modify your

ATV……………………………………7-9

Modifications……………………….7-10

Exhaust system ……………………7-10

Pay attention to the road

condition……………………………7-11

Turning your ATV …………………7-15

Climbing uphill………………………7-17

Crossing a slope……………………7-18

Riding downhill………………………7-22

Crossing through shallow wat……7-24

Riding over rough terrain…………7-26

Sliding and skidding………………7-27

PERIODIC MAINTENANCE

8AND ADJUSTMENT ………………8-1

Owner’s manual and tool kit…………8-1

Periodic maintenance chart for the

emission control system……………8-3

General maintenance and lubrication

chart……………………………………8-4

EFI System……………………………8-5

EFI system examination……………8-8

Engine oil and oil filter………………8-8

Checking the engine oil level ………8-9

Replacing the engine oil

(with or without oil filter cartridge

replacement) ………………………8-10

Final gear oil…………………………8-12

Differential gear oil…………………8-14

Replacing the differential gear oil…8-14

Cooling system……………………8-15

Coolant replacement………………8-17

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Axle boots……………………………8-19

Spark plug inspection………………8-20

Installation……………………………8-21

Air filter element cleaning…………8-22

Spark arrester cleaning……………8-24

V-belt cooling duct check hose……8-26

Valve clearance adjustment…8-26

Select lever safety system cable

adjustment…………………………8-27

Throttle lever adjustment…………8-27

Front/rear brake pad checking……8-27

Brake fluid level checking…………8-28

Brake fluid replacement……………8-29

Front brake lever free play…………8-30

Adjusting the brake lever…………8-31

Adjusting the rear brake light

switch………………………………8-31

Lubricating the park lever and brake

pedal…………………………………8-32

Rear knuckle upper and lower pivot

lubrication……………………………8-34

Wheel removal………………………8-34

Wheel installation…………………8-35

Battery………………………………8-36

Battery maintenance………………8-37

Fuse replacement…………………8-37

Replacing a headlight bulb…………8-38

Headlight beam adjustment………8-40

Tail/brake light bulb replacement…8-40

ATV common fault inspection and

measures table……………………8-42

CLEANING AND STORAGE………9-1

9A. Cleaning …………………………9-1

B. Storage ……………………………9-2

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SPECIFICATIONS…………………10-1

10

EFI system fault code……………11-1

11

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Massimo 800ATV User manual

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