Masterweld MW1901 Instruction manual

MW 1901
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INSTRUCTION MANUAL
FOR USE
AND MAINTENANCE
MW1901

MW 1901
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Index
By
Description
0
Analytical index of the operating and maintenance manual
Index..........................................................................................................................................2
Analytical index of the operating and maintenance manual ..................................................2
Scope of the operating and maintenance manual .......................................................................4
Storage of the instruction manual ..............................................................................................5
Updating of the Instruction Manual............................................................................................5
Glossary and pictograms ............................................................................................................6
Manufacturer’s identification data...........................................................................................10
Machine identification and data plates (if they are present) .....................................................11
Declarations.............................................................................................................................11
Guarantee activation form (with repairs by authorised centres)................................................13
General description of the machine ..........................................................................................14
Technical data of the MW1901 T unit.....................................................................................16
Technical data of the MW1901 H unit.....................................................................................17
Description of machine components.....................................................................................18
INSTALLATION..........................................................................................................................19
Mounting and fixing the equipment.......................................................................................19
Reverse the orientation...........................................................................................................22
Electrical connections ...............................................................................................................24
Electrical protection panel......................................................................................................26
MAINTENANCE OF THE MACHINE .............................................................................................27
Replacement of the filters.......................................................................................................27
Detail of filters present in the Depurator with rigid pockets MW1901 T .. Error! Bookmark not
defined.
Detail of filters present in the HEPA rigid pockets Purifier MW1901 H.... Error! Bookmark not
defined.
Malfunctions............................................................................................................................30
Programmed Maintenance Table............................................................................................31
OPERATOR NOTES....................................................................................................................32

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Detail of maintenance operations of the equipment.............................................................32
SPARE FILTERS..................................................................................Error! Bookmark not defined.
Filter Codes ....................................................................................Error! Bookmark not defined.

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INTRODUCTION
By
Description
1
Scope of the operating and maintenance manual
This instruction manual is an integral part of the machine and has the purpose of providing all the necessary information
for the following purposes:
•Raise the awareness of operators as regards safety matters;
•Safe handling of the machine when packaged and unpackaged;
•Correct installation of the machine;
•Thorough knowledge of the machine’s operations and limits;
•Correct use in total safety;
•Correct and safe maintenance;
•Dismantling of the machine in total safety, in compliance with the regulations in force on the health and safety
of workers and the environment.
The people in charge of the company’s departments in which this machine will be installed must, according to the
regulations in force, carefully read the content of this Operating Manual and ensure that operators and maintenance
staff operating and working on the machine read the relevant parts.
The time dedicated to this will be fully rewarded by the correct and safe operation of the machine.
This document is based on the assumption that the systems in which the machine is to be installed are in compliance
with the health and safety at work regulations in force.
The instructions, drawings and documentation contained in this Manual are of a technical confidential nature and are
property of the manufacturer; they may not be reproduced in any way, in part of fully.
If this manual is amended by the manufacturer, the Customer has the responsibility of ensuring that only the updated
versions are available in the points of use.

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INTRODUCTION
By
Description
2
Storage of the instruction manual
The instruction manual must be kept safely and must be handed over to new owners in case of sale throughout the
lifecycle of the machine.
To help preserve the manual in good condition it must be handled with care and with clean hands, and it must not be
placed on dirty surfaces.
It is forbidden to remove, tear out or arbitrarily modify any parts of the manual.
The manual must be stored in an environment away from humidity and heat, in a position near the machines to which
it refers.
Upon the User’s request the Manufacturer shall supply other copies of the machine’s instruction manual.
INTRODUCTION
By
Description
3
Updating of the Instruction Manual
The manufacturer reserves the right to modify the project and improve the machine without informing customers and
without updating the manual already delivered to the User.
If modifications are made to a machine installed at the customer’s premises, in agreement with the manufacturer, and
which entail the amendment of one or more chapters of the manual, the manufacturer shall send the amended chapters
to the holders of the Instruction Manual and its new overall revision.
According to the instructions that will accompany the updated documentation, the User shall replace the old chapters
in the copies held with the new ones, as well as the first page and table of contents with the new revision level.

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INTRODUCTION
By
Description
4
Glossary and pictograms
This paragraph lists some terms which are not commonly used or with a meaning different from the common one. The
meaning of the abbreviations and pictograms used is described below. The abbreviations and pictograms are used to
indicate operator qualifications and state of the machine; they provide, in a quick and univocal manner, the information
necessary for the correct and safe use of the machine.
GLOSSARY (Annex I point. 1.1.1 Dir. 2006/42/EC)
HAZARD
A potential source of injury or damage to health;
DANGER AREA
Any zone within and/or around machinery in which a person is subject to a risk to his health or safety;
EXPOSED PERSON
Any person wholly or partially in a danger zone;
OPERATOR
The person or persons installing, operating, adjusting, maintaining, cleaning, repairing or moving machinery;
RISK
A combination of the probability and the degree of an injury or damage to health that can arise in a hazardous situation;
GUARD
A part of the machinery used specifically to provide protection by means of a physical barrier;
PROTECTIVE DEVICE
A device (other than a guard) which reduces the risk, either alone or in conjunction with a guard;
INTENDED USE
The use of machinery in accordance with the information provided in the instructions for use;
REASONABLY FORESEEABLE MISUSE
The use of the machinery in a way not intended in the instructions for use, but which may result from readily predictable
human behaviour.
OTHER DEFINITIONS
MAN-MACHINERY INTERACTION
Any situation in which the operator interacts with machinery in any of the operating phases during the lifecycle of the
machinery.
OPERATOR QUALIFICATIONS
Minimum level of skill that an operator must have to carry out the described operation.

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NUMBER OF OPERATORS
The suitable number of operators, able to carry out the operation described in an optimal way, as established by
a careful manufacturer analysis, whereby a different number of operators might not make it possible to obtain the
expected result or might endanger the safety of the personnel involved.
STATE OF THE MACHINE
The state of the machine includes operating modes, for example automatic running mode, jog command, stop, etc., the
condition of the safety devices on the machines such as protection devices provided (or not provided), pressed
emergency button, type of isolation from energy sources, etc.
RESIDUAL RISK
Risks that persist despite the adoption of the protective measures included in the design of the machine and despite
the additional protective devices and measures adopted.
SAFETY DEVICE
Device:
-That carries out a safety function;
-which, when faulty and/or broken, endangers the safety of people.
(e.g. lifting equipment; fixed, mobile, adjustable protective device, etc., electric, electronic, optical, pneumatic,
hydraulic device interlocking a protection device, etc.).
PICTOGRAMS
The descriptions that follow this pictogram contain:
very important information/instructions, in particular as regards safety.
Failure to respect them may lead to:
•danger for the safety of the operators;
•loss of contractual guarantee;
•waiver of the manufacturer’s liabilities.
PICTOGRAMS CONCERNING OPERATOR QUALIFICATIONS
Symbol
Description
Unskilled worker: operator without specific skills that can only carry out simple tasks following the
instructions of qualified technicians.
Driver of lifting and handling means: operator qualified to use machines and material handling and
lifting equipment (strictly following the manufacturer’s instructions), according to the laws in force
in the country of use of the machine.
Mechanical service You: a qualified technician that can manage the machine in normal conditions,
operate in jog mode with the protection devices disabled and work on its mechanical parts to make
the necessary adjustments, repairs and maintenance. Usually he is not qualified to work on live
electrical systems.
Electrical service man: a qualified technician that can use the machine in normal conditions, operate
in jog mode with the protection devices disabled and work on electrical parts to make the necessary
adjustments, repairs and maintenance. He can work on live cabinets and junction boxes.
Manufacturer’s technician: qualified technician provided by the manufacturer to carry out complex
operations in particular situations, or in any case as agreed with the user. According to the situation
the technician will have mechanical and/or electrical and/or electronic and/or software skills.
Table 0 - 4.1

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PICTOGRAMS CONCERNING THE STATE OF THE MACHINE
Pictograms inside a square/rectangle provide INFORMATION.
Symbol
Description
Machine off: with hydraulic or electric power supply disconnected.
Machine on: with hydraulic or electric power supply connected and in safe stop condition with open
mobile protective devices (specifying which); JOG disabled; fixed protection devices closed.
Machine on: with hydraulic or electric power supply connected and in safe stop condition with
emergency mushroom button pressed or other control with the same function activated, positioned
near the intervention area (specifying the mushroom button or the device to be used).
Machine moving: in automatic mode, with mobile protection devices closed, the relevant interlocking
devices activated, and the fixed protection devices closed.
Machine moving: in JOG mode, with mobile protection devices closed, the relevant interlocking
devices activated, and the fixed protection devices closed.
Machine moving: in JOG mode, with one or more mobile protection devices, that can be disabled,
open (specifying which) with the relevant interlocking devices activated and fixed protection devices
closed.
Machine on: in stand-by and waiting for functional consent to start (e.g. presence of product), mobile
protection devices closed with safety device closed, and fixed protection devices closed.
Table 0 - 4.2

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SAFETY SIGNS
•The pictograms inside a triangle indicate DANGER;
•The pictograms inside a circle mean PROHIBITION/OBLIGATION.
Symbol
Description
Dangerous electricTo voltage
Danger of crushing of upper limbs
Danger of entanglement
Danger of being dragged by machine parts
General hazard
Danger of entanglement in transmission belt
Hot surfaces; danger of burning
Danger of being dragged by impellers or rotating parts
No access to unauthorised people
Do not remove safety devices
Do not manually clean, oil, grease, repair of adjust moving parts
Do not carry out any work without disconnecting the power
Protective gloves must be worn
Safety footwear must be worn
Safety helmets must be worn
Table 0 - 4.3

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GENERAL INFORMATION
By
Description
1
Supplier identification data
Importer & Distributor of MasterWeld Products;
AES Industrial Supplies Ltd
REGISTERED OFFICE –ADMINISTRATIVE OFFICE
Olympic House, Collet, Southmead Park, Didcot, Oxon, OX11 7WB
AFTER SALES/SPARE PARTS SERVICE
Phone. [phone]
Fax. [phone]
Email: [email protected]m
CALL CENTER
Phone. [phone]