Maxcess Raptor Series Installation and operating instructions

Raptor Series Adapters
Installation, Operation and Maintenance
For Air Powered Lug and Torque Chucks Adapter Sizes 3”– 5”
3”– 6”
3”– 6.75”
3”– 150mm
3”– 7.415”
3”– 8”
6”– 8”
6”– 10”
6”– 12”
3”-6” ADAPTER
6”-10” ADAPTER

Tidland Raptor Series Chuck Adapters 643236 1-800-426-1000
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TABLE OF CONTENTS
Caution.................................................................................................................................... 3
Tidland Customer Service ....................................................................................................... 3
Recommended Tools .............................................................................................................. 3
3" Adapters.............................................................................................................................. 4
Assembly Diagram and Parts List........................................................................................ 4
Installation............................................................................................................................ 5
Operation............................................................................................................................. 5
Maintenance........................................................................................................................ 6
To Remove Adapter from Chuck ..................................................................................... 6
To Disassemble Adapter ................................................................................................. 6
To Reassemble Adapter.................................................................................................. 7
6" Adapters for Torque Chucks ............................................................................................... 8
Assembly Diagram And Parts List....................................................................................... 8
Installation............................................................................................................................ 9
Operation............................................................................................................................. 9
Maintenance...................................................................................................................... 10
To Remove Adapter from Chuck ................................................................................... 10
To Disassemble Adapter ............................................................................................... 10
To Reassemble Adapter................................................................................................ 11
6" Adapters for Air Powered Lug Chucks.............................................................................. 12
Assembly Diagram And Parts List..................................................................................... 12
Installation.......................................................................................................................... 13
Operation........................................................................................................................... 13
Maintenance...................................................................................................................... 14
To Remove Adapter from Chuck ................................................................................... 14
To Disassemble Adapter ............................................................................................... 14
To Reassemble Adapter................................................................................................ 15
Troubleshooting Raptor Series Chucks................................................................................. 16

Tidland Raptor Series Chuck Adapters 643236 1-800-426-1000
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CAUTION
Wear eye protection when using tools or compressed air.
TIDLAND CUSTOMER SERVICE
1-800-426-1000 www.tidland.com
Visit the Tidland Repair and Return Center online to review our return policies
or to submit an electronic Return Material Authorization Request.
www.tidland.com/returns
RECOMMENDED TOOLS
•Hex drive wrenches: 1/8", 3/16"
•LOCTITE®242
•Dow Corning Molykote®557 Silicone Dry Film Lubricant (Do not use grease.)
For more accessories to help with your winding processes, visit www.tidland.com.
WARNING •Chucks with adapters installed can weigh up to 150 lbs.
•Use a hoist to install or remove chuck assembly.

Tidland Raptor Series Chuck Adapters 643236 1-800-426-1000
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2
5
3
4
6 OR
7 (3"-5" ADAPTER ONLY)
8 (3"–5" ADAPTER ONLY)
6
(
FOR ALL SIZES EXCEPT 3"
–
5" ADAPTER
)
1
3"-6" ADAPTER SHOWN
(BODY AND LUG DESIGNS VARY SLIGHTLY)
3" ADAPTERS
Assembly Diagram and Parts List
These adapters are installed only onto the Raptor Series 3" Torque or 3" Air Powered Lug
Chucks to run core size applications as listed below (+.010"/+.020"). Adapter installation can
be performed without removing the chuck from the machine.
3"- 5" – Part No. 622178
3"- 6" – Part No. 586289
3"- 6.75" – Part No. 652130
3"- 150mm – Part No. 629669
3"- 7.415" – Part No. 678591
3"- 8 – Part No. 652736
Adapter weights range from
13-32 lbs.
ITEM DESCRIPTION QTY 5"
PART NO. 6" PART NO. 6.75" PART NO. 150mm PART NO. 7.415" PART NO. 8" PART NO.
1 ADAPTER BODY 1 622173 586251 652101 629670 652723 652723
2 LUG 3 622174 586367 652127 629671 652572 683169
LOCKING PIN or 1 n/a 589333 589333 589333 652703 652703
3 SOC HD HALF DOG PT
.375"-16UNC X 1.00" LG (GRADE 8) 1 622176 n/a n/a n/a n/a n/a
4 LUG RETAINER RING 2 561881 561881 561881 561881 561881 561881
5 O-RING (PARKER 2-235) 2 597579 597579 597579 597579 597579 597579
6 SOC HD CPSCR
1/4-20NC X .500" LG (GRADE 8) 6 n/a 624100 624100 624100 624100 624100
7 BUTTON HD SOC
#10-32UNF X .375" LG (GRADE 8) 3 622175 n/a n/a n/a n/a n/a
8 SNAP RING 1 622177 n/a n/a n/a n/a n/a

Tidland Raptor Series Chuck Adapters 643236 1-800-426-1000
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A
DAPTER LUGS
LOCKING PIN
or SETSCREW
LOCKING PIN HOLE
(
1
)
OF
(
3
)
A
LIGNMENT REFERENCE NOTCH
(1) OF (3)
A
DAPTER BODY
LUG KEY
(1) OF (3)
3" TORQUE CHUCK SHOWN
Air Powered Lug Chucks use
the same locking pin mechanism.
3" ADAPTERS
Installation
•The locking pin keeps the adapter from sliding off the chuck: It does not transfer torque.
Torque is transferred from chuck to adapter through lug keys on underside of adapter lugs.
•The 3"–5" adapter uses a setscrew instead of a locking pin.
1. Ensure that chuck lugs are completely retracted.
2. Align center of any adapter lug with center slot on any chuck lug.
3. Slide the adapter onto the chuck body, using the alignment reference notch on the chuck
body as a guide. There is a corresponding "key" (ridge) on the underside of each adapter
lug that slides into the slot on top of each chuck body lug.
4. When the adapter contacts the back flange of the torque chuck, hand-tighten the locking
pin until the adapter is secure. Adapter is ready for operation.
Note: If the pin does not seat in one of the three locking pin holes, ensure that the adapter
lug keys are properly aligned on the chuck lugs.
Operation
When properly installed, the Raptor Series Adapter will function like the chuck. Please refer
to your Tidland Operation and Maintenance Manual for Raptor Series Chuck operation
instructions.
•P/N 660289 Tidland Raptor Series Torque Chuck Manual (3", 4" and 6" chucks)
•P/N 660290 Tidland Raptor Series Air Powered Lug Chuck Manual (3" and 6" chucks)

Tidland Raptor Series Chuck Adapters 643236 1-800-426-1000
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3" ADAPTERS
Maintenance
The adapter must be removed from the chuck for complete maintenance or disassembly to
replace worn lugs or broken o-rings. Adapter configurations vary; yours may or may not have
all features illustrated here, but assembly procedures are similar.
To Remove Adapter from Chuck
1. Retract lugs completely. If lugs fail to retract, refer to Troubleshooting, page 16.
2. Loosen the locking pin (or setscrew). It is not necessary to remove it.
3. Slide adapter off chuck.
To Disassemble Adapter
1. Position adapter with flange against the workbench surface.
2. 5" Adapter: Remove the snap ring that holds the lug retainer ring in place.
All other adapter sizes: Remove the bolts that hold the lug retainer ring in place.
3. Remove the retainer ring and o-ring from the lugs.
4. For all four adapter sizes: Turn adapter over and remove the bolts holding the other
retainer ring in place.
5. Remove the retainer ring and o-ring from the lugs. Lugs can now be removed.
6. Remove lugs from slots and inspect for wear.
7. Clean all lug surfaces, lug slots, o-rings, and inside of adapter body. Inspect o-ring for
cracks and replace if necessary.
STEPS 4, 5
SNAP RING
5" ADAPTER ONLY
BOLTS (3 PLCS)
ALL SIZES EXCEPT 5"
BOLTS (3 PLCS)
A
LL ADAPTER SIZES
FLANGE
LUG RETAINER RING
O-RING
FLANGE
LUG
STEPS 2, 3 STEP 6
JACKING SCREW
THREADS
JACKING SCREW
THREADS

Tidland Raptor Series Chuck Adapters 643236 1-800-426-1000
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3" ADAPTERS
To Reassemble Adapter
Recommended: Clean dust and debris from chuck before reinstalling adapter. See
Operation and Maintenance manual for Tidland Raptor Series Torque Chucks.
•P/N 660289 Tidland Raptor Series Torque Chuck Manual (3", 4" and 6" chucks)
•P/N 660290 Tidland Raptor Series Air Powered Lug Chuck Manual (3" and 6" chucks)
Recommended: Lubricate lug slots and bottom and side surfaces of lugs before
reassembly. Use silicone dry film lubricant. The use of grease products will result in
contamination and allow dirt and dust to accumulate on chuck and adapter parts.
1. Place the adapter body on the work surface with the flange end up.
2. Insert lugs in lug slots and, without the o-ring, temporarily install one lug retainer ring.
Do not use LOCTITE for this step.
Note: Step 2 helps hold the lugs in place while installing the first o-ring in Step 3.
3. Turn the adapter over (flange down) and install the o-ring and retainer ring on the lugs.
4. 5" Adapter: Install snap ring to secure lug retainer ring.
All other adapter sizes: Apply LOCTITE 242 to bolt threads and reinstall bolts using
9 ft·lbs torque (12.2 Nm).
5. Turn the adapter over again; remove the temporarily installed lug retainer ring.
6. Install remaining o-ring and replace the lug retainer ring.
7. All Adapter sizes: Apply LOCTITE 242 to bolt threads and reinstall remaining bolts
using 9 ft·lbs torque (12.2 Nm).
8. Reinstall adapter on chuck, using instructions on page 5.
STEP 2 STEPS 3, 4 STEPS 5, 6, 7
RETAINER RING
O-RING
FLANGE
BOLTS (3 PLCS)
ALL ADAPTER SIZES
LUG
FLANGE
SNAP RING
5" ADAPTER ONLY
RETAINER RING
BOLTS (3 PLCS)
ALL SIZES EXCEPT 5"
LUG
O-RING
FLANGE
RETAINER RING
w/o O-RING
LUG
JACKING SCREW
THREADS

Tidland Raptor Series Chuck Adapters 643236 1-800-426-1000
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13
2
5
4
6 *
7
6
6" ADAPTERS FOR TORQUE CHUCKS
Assembly Diagram and Parts List
These adapters are installed only onto the Tidland 6" Torque Chuck to run core size
applications as listed below (+.010"/+.020"). Adapter installation can be performed without
removing the chuck from the machine.
WARNING Adapter weights range from 18-74 lbs. Use safe handling procedures. The adapter
is equipped with a 3/8"-16 threaded insert to accommodate a screw eye for lifting.
6"- 8" – Part No. 638413
6"- 10" – Part No. 638414
6"- 12" – Part No. 638415
•LUG APPEARANCE VARIES FOR EACH ADAPTER SIZE.
•THE 10" ADAPTER IS SHOWN HERE.
ITEM DESCRIPTION QTY
8"
PART NO. 10" PART NO. 12" PART NO.
1 ADAPTER BODY 1 647037 643775 647034
2 LUG ASSEMBLY 5 647834 645140 648389
LOCKING PIN 2 n/a 643777 647032
3 STSCR 3/8-16UNC x 1" LG HALF DOG PT (GRADE 8) 2 622176 n/a n/a
4 LUG RETAINER RING 2 643776 643776 643776
5 O-RING (PARKER 2-361) 2 659906 659906 659906
STSCR 1/4UNC x .500" LG CONE PT 6 n/a 649727 649727
6 * STSCR 1/4UNC x .500" LG CONE PT 3 649727 n/a n/a
7 ROLL PIN 3/16" x 13/16" LG
TOP RING OF 8" ADAPTER (NO SETSCREWS) 5 657956 n/a n/a

Tidland Raptor Series Chuck Adapters 643236 1-800-426-1000
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A
DAPTER LUGS
5 PLCS
LOCKING PIN HOLE
5 PLCS
ALIGNMENT REFERENCE NOTCH
5 PLCS
A
DAPTER BODY
LUG KEY
5 PLCS
6" TORQUE CHUCK
LOCKING PIN / SETSCREW
2 PLCS
THREADED INSERT
(LIFTING SCREW HOLE)
6" ADAPTERS FOR TORQUE CHUCKS
Installation
•The locking pins keep the adapter from sliding off the chuck – they do not transfer torque.
Torque is transferred from chuck to adapter through lug keys on underside of adapter lugs.
•The 6”-8" adapter uses two setscrews instead of locking pins.
1. Ensure that chuck lugs are completely retracted.
2. Align center of any adapter lug with the center slot on any chuck lug.
3. Slide the adapter onto the chuck body, using the alignment reference notch on the chuck
body as a guide. There is a corresponding "key" (ridge) on the underside of each
adapter lug that slides into the slot on top of each chuck body lug.
4. When the adapter contacts the back flange of the chuck, hand-tighten the two locking
pins until the adapter is secure.
Note: The 6"-8" adapter uses two setscrews instead of locking pins. (3/16 hex drive)
If the locking pins/setscrews do not seat in locking pin holes, ensure that the
adapter lug keys are properly aligned on the chuck lugs.
Do not install the locking pin/setscrews in the threaded insert.
It is not threaded all the way through the adapter body.
Operation
When properly installed, the Raptor Series Adapter will function like the chuck. Please refer
to your Tidland Operation and Maintenance Manual for Raptor Series Chuck operation
instructions.
•P/N 660289 – Tidland Raptor Series Torque Chuck Manual (3", 4" and 6" chucks)
WARNING Adapter weights range from 18-74 lbs. Use safe handling procedures. The adapter
is equipped with a 3/8"-16 threaded insert to accommodate a screw eye for lifting.

Tidland Raptor Series Chuck Adapters 643236 1-800-426-1000
Installation, Operation and Maintenance 10 05/11 www.tidland.com
RETAINER RING
STEP 2
O-RING
FLANGE
FLANGE
LUG
STEP 3
STEP 4
STEP 5
SETSCREWS
(3 PLCS)
Fig. 1
6" ADAPTERS FOR TORQUE CHUCKS
Maintenance
The Adapter must be removed from the Torque Chuck for maintenance or for disassembly to
replace worn lugs or broken o-rings.
To Remove Adapter from Chuck
1. Retract lugs. If lugs fail to retract, refer to Troubleshooting (page 16).
2. Loosen – do not remove – the locking pins.
3. Slide adapter off chuck and remove to workbench.
To Disassemble Adapter
1. Position adapter with flange against the workbench surface.
2. 6"-10" and 12" Adapters: Using a 1/8" hex drive wrench, loosen – but do not remove –
the three setscrews holding retainer ring in place.
6"-8" Adapters: Use a pin punch to drive out the five roll pins that hold the retainer in
place. To prevent damage to the adapter body, drive pins from the inside out. (Fig. 1)
3. Remove the retainer ring and the o-ring. Lugs are now loose on this end, but still
retained in the body.
4. For all adapter sizes: Turn adapter over and remove the other retainer ring and o-ring.
Lugs can now be removed.
5. Remove lugs from slots and inspect for wear.
6. Clean all lug surfaces, lug slots, o-rings, and inside of adapter body. Inspect o-ring for
cracks and replace if necessary.
WARNING Adapter weights range from 18-74 lbs. Use safe handling procedures. The adapter
is equipped with a 3/8"-16 threaded insert to accommodate a screw eye for lifting.