MBO Delivery KAS 30ME Operational manual

Delivery
Translation of the original operating manual
Keep for future use!
KAS 30ME
MC-Control

Copyright: This documentation is subject to copyright law. The claimed copyright includes
all forms and types of copyright-protected materials and information that are
currently permitted. No part of the documentation may be copied, otherwise
duplicated, edited or translated into other languages, regardless of the manner
in which or with which tools this takes place.
Electronically-stored information provided by the manufacturer (CD-ROM, In-
ternet) may be printed out by the user if the created print medium serves the
purpose of use or service of the product described.
Machine type: Delivery
Configuration: KAS 30ME, MC-Control,
Type of document: Translation of the original operating manual
Version: V1.2 Author: Wolfgang Matzner
Status as
of:
29.10.2012 Machine no.:
Language: U.S. English File name: BA_KAS30ME__MC_V
1.2_us
Manufacturer:
MBO Maschinenbau Oppenweiler Binder GmbH & Co. KG
PO box 1169
71567 Oppenweiler
GERMANY
Tel.: [phone]
Fax:[phone]
http://www.mbo-folder.com
[e-mail]
Subject to alterations!

Delivery KAS 30ME MC-Control
Label and CE Mark: For all questions relating to your machine, please contact your MBO agen-
cy.
You can find the address on our home page: www.mbo-folder.com.
Please gather the significant data for identification of the machine from the
label on the machine.
Always specify these details for inquiries, service and spare parts orders:
• Order number
• Machine type
1 CE identification
2 Machine type
3 Order number
4 Year of manufacture
5 Label
Figure 1: Label
1
2
3
4
5

Delivery KAS 30ME MC-Control
EC Declaration of Conformity
according to the EC Machinery Directive (2006/42/EC), Appendix IIA.
The manufacturer
MBO Maschinenbau Oppenweiler Binder GmbH & Co. KG
Grabenstraße 4-6
71570 Oppenweiler
GERMANY
Oppenweiler, 10/29/2012
hereby declares that the machine described below
Order no.
Designation Delivery
Type KAS 30ME
Year of manufacture
fulfills the provisions of the following EC directives
Machinery Directive 2006/42/EC
Low Voltage Directive 2006/95/EC
EMC Directive 2004/108/EC
Applied harmonized standards:
DIN EN ISO 12100:2011-03 DIN EN 1010-1:2011-06
DIN EN 1010-4:2010-12 DIN EN 60204-1:2007
Authorized representative for the assembly of technical docu-
ments:
Name Wolfgang Matzner
Address Grabenstrasse 4-6
71570 Oppenweiler
GERMANY
_________________________________
Frank Eckert - Managing Director

Delivery KAS 30ME MC-Control
1
List of contents
List of contents
1 General remarks
1.1 Important notes about the operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Structure of the operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 Symbols, terms, and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4 Description of safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.4.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.4.2 Safety alert symbol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.4.3 Signal words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.4.4 Components of a safety message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4.5 Components of a property damage message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4.6 Safety symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4.7 Warning triangle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.5 User assessment of the operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2 Basic safety instructions
2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2 Reasonably foreseeable misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3 Obligation and liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.5 Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.5.1 Transport, interim storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.5.2 Installation, initial operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.5.3 Adjustment and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.5.4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.5.5 Removing from operation, storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.5.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.6 Life time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.6.1 Life time of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.6.2 Life span of the safety-technical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.7 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.7.1 Transport, interim storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.7.2 Installation, initial operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.7.3 Normal operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.7.4 Setting up/equipping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.7.5 Maintenance and repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.7.6 Work on electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

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2.8 Personnel, qualification, and duties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.8.1 Qualification of the personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.8.2 Duties of the operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.8.3 Duties of the operating personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.8.4 Duties of the maintenance personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.9 Personal protective kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.9.1 Operation and set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.9.2 Operational maintenance (cleaning) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.10 Work areas and work places . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.11 Markings on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.11.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.11.2 Position and meaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.12 Directions for emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3 Product description
3.1 Important notices about the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.1.1 Overall view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.1.2 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.2.1 Floor plan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.2.2 Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.2.3 Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.2.4 Weights, fork lifts, and floor requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.2.5 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.2.6 Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4 Structure and Function
4.1 Structure of complete overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.1.1 Functioning description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.2 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.2.1 Explanation of term . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.3 Safety and protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.3.2 EMERGENCY STOP palm button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.3.3 Additional protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.3.4 Faulty safety and protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.3.5 Check safety and protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.4 Checklist for safety and protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5 Operating and display elements, operating modes
5.1 Main control console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Delivery KAS 30ME MC-Control
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List of contents
5.2 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.2.1 Machine control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.2.2 Adapter boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.2.3 Self-control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6 Transport/Set-up/Start-up
6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.1.1 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.1.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.1.3 Property damage messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.2 Brief instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.3 Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.4 Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.4.1 Unpacking the delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.4.2 Setting up the delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.5 Remove the rust preventing agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.6 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.6.1 Brief instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.6.2 Checking the supply voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.6.3 Checking the control cabinet cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.6.4 Checking machine functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.7 Final check of the protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.8 Inspection after first start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7 Adjustment and operation
7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.1.1 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.1.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.1.3 Property damage messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.2 Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.2.1 EMERGENCY STOP palm button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.2.2 Starting/stopping the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.2.3 Sheet feed production/single sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.2.4 Setting the speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.2.5 Preselection counter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.2.6 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.3 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.3.1 Overview of adjustment elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.3.2 Brief instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.3.3 Positioning delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.3.4 Adjusting the round belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
7.3.5 Setting multiple-up production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

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7.3.6 Setting marking device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.3.7 Adjusting transport tapes to the sheet format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7.3.8 Setting stop to sheet length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
7.3.9 Setting distance between the transport tapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
7.3.10 Adjusting the pile stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
7.4 Removing the paper jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
8 Maintenance
8.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
8.1.1 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
8.1.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
8.2 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
8.2.1 Ordering spare and wear parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
8.3 Operational maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
8.3.1 Checking the safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
8.3.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.3.3 Cleaning agent recommendation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
8.3.4 Cleaning of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
8.3.5 Cleaning the transport tapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8.3.6 Cleaning the optical sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8.4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
8.4.1 Checking the round belts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
8.4.2 Checking the drive belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
8.4.3 Checking the transport tapes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
8.5 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
8.6 Maintenance, lubrication, and cleaning plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
8.7 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9 Shutdown, storage
9.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
9.1.1 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
9.1.2 Property damage messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
9.2 Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
9.2.1 Temporary shutdown: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
9.2.2 Final decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
9.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
10 Disposal
10.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
10.1.1 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
10.1.2 Property damage messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

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List of contents
10.2 Disposal/recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

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Delivery KAS 30ME MC-Control
List of contents

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General remarks
Important notes about the operating manual
1 General remarks
With this MBO product, you have acquired a high-quality industrial product
with which you, if you follow the operating manual carefully, can achieve
the highest reliability and productivity.
1.1 Important notes about the operating manual
This operating manual must be read by everybody who transports, sets up,
connects, operates, maintains, repairs or dismantles this machine.
Only if the contents of the operating manual have been understood and fol-
lowed in all points by all people is safe use of the machine possible.
This applies especially for the chapter about safety.
This operating manual contains important notes about operating the
machine safely, properly, and economically.
Following these
notes helps:
• To avoid hazards.
• To minimize repair costs and downtimes.
• To increase the reliability and service life of the machine.
Completion: • The owner/operator must complete this operating manual with informa-
tion with respect to federal and national regulations concerning accident
control and prevention.
Keep: • This operating manual is part of the machine. It must be available on the
machine throughout the machine's entire service life.
If you sell the
machine:
• Be sure to give this operating manual to any subsequent owner or user
of the machine.
We reserve the right to make technical modifications to improve the
machine, even if they are not taken into account in this operating manual.

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Delivery KAS 30ME MC-Control
General remarks
Structure of the operating manual
1.2 Structure of the operating manual
The chapters of the operating manual are listed in the table. It also
describes the essential content of these chapters as well as the target
groups at whom the chapters are directed.
No. Chapter Contents Target group
Table of contents The detailed table of con-
tents serves as a search
tool.
Owner/operator
Operating personnel
Maintenance personnel
Service technicians.
1 General General instructions Owner/operator
Operating personnel
Maintenance personnel
Service technicians
2 Safety instructions Safe handling, notes
about hazards
Owner/operator
Operating personnel
Maintenance personnel
Service technicians
3 Product description and
product data
Machine description/tech-
nical data
Owner/operator
Operating personnel
Maintenance personnel
4 Structure and function Structure and function Operating personnel,
Maintenance personnel
Service technicians
5 Operating and display
elements, operating
modes
Operating elements and
operating modes
Operating personnel
Maintenance personnel
Service technicians
6 Transport,
interim storage, setup
and commissioning
Specifications for trans-
port, interim storage,
setup and commissioning.
Transport personnel
Maintenance personnel
Service technicians
7 Adjustment and opera-
tion
Preparation for production Operating personnel
Maintenance personnel
Service technicians
8 Maintenance Maintenance and service Operating personnel
Maintenance personnel
Service technicians
9 Shutdown,storage and
putting the machine
back into operation
Shutdown, storage condi-
tions
Owner/operator
Operating personnel
Maintenance personnel
Service technicians
10 Disposal Dismantlement, environ-
mentally-friendly disposal
Owner/operato
Maintenance personnel
Service technicians
Tabelle 1: Structure of the operating manual

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General remarks
Symbols, terms, and abbreviations
1.3 Symbols, terms, and abbreviations
Symbol Explanation
Symbol indicates an instruction for action;
sequence is not specified.
1)
2)
Numbered instruction for action;
adhere to sequence.
< STOP > Pushbutton with the label that is between the brackets
(e.g. Stop).
Additional information for use of the machine.
Important notice, please observe.
Tabelle 2: Symbols, terms, and abbreviations

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Delivery KAS 30ME MC-Control
General remarks
Description of safety messages
1.4 Description of safety messages
1.4.1 Safety messages
Word messages that provide information primarily about the nature of
a hazardous situation, the consequences of not avoiding a hazardous
situation, and/or method(s) for avoiding a hazardous situation.
1.4.2 Safety alert symbol
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
1.4.3 Signal words
A signal word calls attention to a safety message or messages,
or a property damage message or messages, and designates a degree
or level of hazard severity.
Signal word
panel Definition Objective
DANGER indicates a hazardous situation which,
if not avoided, will result in death or serious injury.
Avoidance of personal
injury.
WARNING indicates a hazardous situation which,
if not avoided, could result in death or serious
injury.
Avoidance of personal
injury.
CAUTION indicates a hazardous situation which,
if not avoided, could result in minor or moderate
injury.
Avoidance of personal
injury.
NOTICE indicates a property damage message. Avoidance of property
damage.
Tabelle 3: Definition of signal words
127,&(

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General remarks
Description of safety messages
1.4.4 Components of a safety message
A safety message contains the following components:
• Signal word panel.
• Type of hazard.
• Potential consequences of the hazard.
• Evasive/avoidance actions to be taken.
Example:
Safety message:
1.4.5 Components of a property damage message
A property damage message contains the following components:
• Signal word.
• Type of hazard.
• Potential consequences of the hazard.
• Evasive/avoidance actions to be taken.
Example:
Property damage
message:
Type of hazard.
Potential consequences of the hazard.
Evasive/avoidance actions to be taken.
Type of hazard.
Potential consequences of the hazard.
Evasive/avoidance actions to be taken.
127,&(

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Delivery KAS 30ME MC-Control
General remarks
Description of safety messages
1.4.6 Safety symbols
A safety symbol representation intended to convey a message without the
use of words.
It may represent a hazard, a hazardous situation, a precaution to avoid
a hazard, a result of not avoiding a hazard, or any combination of these
messages.
Description Significance
Prohibition symbol
Red border, white background, black symbol.
Safety symbol that forbids a behavior that could
cause hazard.
Warning triangle
Yellow background, black symbol.
Safety symbol that warns about a hazard.
Mandatory symbol
Blue background, white symbol.
Safety symbol that prescribes a particular
behavior.
Rescue symbol
Green background, white symbol.
Safety symbol that identifies the rescue path or
the path to a place where you can get help or
find rescue equipment in case of an emer-
gency.
Fire protection symbol
Red background, white symbol.
Safety symbol that identifies the location of fire
alarm or fire extinguishing equipment and/or
the path to this equipment in case of an emer-
gency.
Tabelle 4: Safety symbols

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General remarks
Description of safety messages
1.4.7 Warning triangle
Description Significance
Warning of a hazardous area, general.
Warning of hazardous electric voltage.
Warning of crushing of body parts.
Warning of rotating rollers.
Warning of hand injuries due to moving rollers.
Warning of crushing of hand.
Warning of crushing injuries due to noise dam-
ping hoods.
Warning of rotating machine parts.
Warning of lifting heavy machine parts.
Tabelle 5: Warning triangle

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Delivery KAS 30ME MC-Control
General remarks
User assessment of the operating manual
1.5 User assessment of the operating manual
Our operating manuals are updated regularly. You are kindly requested to
recommend any improvements to make the instructions user-friendly.
Warning of tipping machine parts.
Warning of infeed points.
Warning of sharp knives on the slitter shafts.
Warning of falling tools.
Warning of substances detrimental to health.
Warning of oxidizing substances.
Warning of hot surface.
Warning of tripping hazards.
Description Significance
Tabelle 5: Warning triangle

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Basic safety instructions
Intended use
2 Basic safety instructions
Knowledge of the basic safety instructions and safety regulations is a basic
requirement for the safe handling and fault-free operation of this machine.
• The operating manual must be heeded by all people who work on or at
the machine.
• Read and understand the operating manual before working with the ma-
chine.
• Always keep the operating manual where the machine is being used.
• The operating manual must always be freely available to the operating
and maintenance personnel.
• Also heed the applicable accident prevention and environment protec-
tion rules and regulations for the place where the machine is used.
2.1 Intended use
• The machine is intended exclusively for the processing of paper
webs.The specifications relative to format and grammage in the "Spec-
ifications" chapter must be complied with.
• The machine is intended exclusively for one-man operation.
• The machine is intended exclusively for operation in a flawless technical
state.
Any failures that may endanger safety must be remedied immediately
by trained personnel, or a specialist from the manufacturer or supplier.
• The machine must be operated by specially trained and instructed tech-
nicians only.
• Troubleshooting, maintenance and service must be carried out by
trained maintenance personnel only.
• Heed all notes in this operating manual.
• Heed the local safety regulations and accident prevention regulations.
• Adhere to the inspection and maintenance intervals.
• Use only original wearing parts and spare parts.
Use the machine only as intended and with the safety system in a flawless
state.
This is the only way to guarantee the machine's operating safety.

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Delivery KAS 30ME MC-Control
Basic safety instructions
Reasonably foreseeable misuse
2.2 Reasonably foreseeable misuse
In case of reasonably foreseeable misuses of the machine, the manufac-
turer's EU declaration of conformity is voided and thus automatically the
operating permission.
Reasonably foreseeable misuses are:
• Operation in an area subject to explosion.
• Operation with the safety equipment removed.
• Exceeding of the technical values specified for normal operation.
• Individual changes and rebuilding.
• Maintenance and cleaning intervals not adhered to.
• Maintenance and repair work not done correctly.
• Wearing parts not replaced.
• Improper use.
EMC behavior: The electromagnetic compatibility (EMC) of the machine can be impaired
by additions or changes of any kind.
Therefore, do not make any additions or changes to the machine without
consulting the manufacturer and procuring written permission.
Spare and wearing
parts:
The use of spare parts and wearing parts from third-party manufacturers
can cause risks.
Use only original parts or parts approved by the manufacturer.
The manufacturer assumes no liability for damage from the use of spare
parts and wearing parts not approved by the manufacturer.