McCulloch 60012304 User manual

I1lUSTIMTIDPfNITS11ST
&OO16~02 “17-1%
600016-03 17-18
6ooo16-04 17-18
60i)O16-05 17
600016-06 17
600016-07 17-16
600016-06 18
600016-11 17-18
600016-12 17
600016-13 17-18
600016-14 17-18
600016-15 17
600016-17 17
600016-20 17-18
600016-27 18
MODEL NAME
EAGERBEAVER@
600123-02 11-12
600123-03 11-12
600123-04 11-12
600123-05 11-12
600123-06 11-12
600123-07 11-12
600123-08 12
600123-09 12
600123-10 12
MODEL NAME
EAGERBEr$VER@
SUPER 16
600124-04 12
600124-06 12
600124-09 12
McCULLOCH
100 SERIES &160S
EAGER BEAVER” &
EAGER BEAVER@
SUPER 16
FIGURE 1
FIGURE 2
FIGURE 3
FIGURE 4
FIGURE 5
FIGURE 6
FIGURE 7
—CONTENTS PAGE
Generel Aseembly . . . . . . . . . . . . . ...2
Servkxlools . ............... ...3
Carburetor Assembly (Zama) . ........4
carburetor Assamtrly (Walbro) ..........5
PowerlmaciAsaambly.. ...... ......6
Chain Broke Assembiy . .. . . . . . . . . . ..8
Spectilcstlons ...................9
Eager Beaver@ and McCulloch Chakr Sawa are identified by a
modal number (In this instance 600016, 600123, or 600124) fol-
lowed by asuffix number (02, 03,04, etc.). Suffix numbers denote
variations In parts or assembles used In the manufacture of this
product.
Part numbers Iletad In thla I.P.L. which havea circled number@ or
numbers preceding the descrlptlon, are used only on the modal or
models identified by acircled number @or numbers.
Part numbem which have one or more dots (.) preceding their
descrtptlons may be ordered Individually, but they are also ln-
duded In the kit or assembly whose description begins directly
above the dot(s).
Part number(s) In title IPL which were not in the previous IPL cover-
ing these aevva, are Indicated by edash (-) preceding the new pert
number(s).
The poflcy of McCulkrch Corporation is one of continual improve-
ment in design, manufacturing and engineering advancement
wherever poesibie to assure stiil finer power tools. Hence,
specifications, equipment, colors, design and manufacturer’s sug-
gested iist prices are subject to change without notice and Mc-
Cuiioch Corporation resewes the right to make such changes
without prior notification or obilgatlon to becirfil or supply backfit LMMdmnslsssbtmlw
Ismlwkd,CaIMtd-hee
hot-em:
components for units previously shipped from the factory.
A’-
(600)42 S-W302
Arllma ,e,ldmt, CM C099Ct (602) 453-3= t
.—— —.. —— ..- ..-. .—. -J
JULY 1988 McCULLOCH
CORPORATION
900 Lake Havaau Ave. ●Lake Havasu City, AZ 86403-2891 219239-01
@U.S.A. -McCulloch Corporation, 198e Printed In U.S.A.
253

●✍
-GENERAL ASSEMBLY
.
254

FIGURE1 GENERAL ASSEMBLY
ITEM PART UNITS PER
NO. NUMBER DESCRIPTION ASY.
1 110676 Nut-Hex Head 1/4-28 2
(65-75 in. lb. torque)
110972 Screw-Hex 114-28x.75 1
:Fig. 6Brake Assembly-Chain 1
4-- --0 Chain-Saw 1
5-- --@ Bar-Guide
621S886 @Grinder Assembly :
7 215447 @Knob-Auto Sharp
8 110583 @Screw-Pn Hd 8-32x.44 ;
(35-40 in. lb. torque)
9 215209 @Bracket-Auto Sharp
10 110639 Screw-Hex Hd 12-24x1 :
(55-60 in. lb. torque)
11 218867 Cover-Fuel/Oil Tank 1
93194-01 Washer-Rubber 1
i: 92479 Lever/Handguard 1
14 213278 Kit-Clutch 1
15 213276 .Shoe-Cl utch 2
16 9360S Spring-Assembly
17 -- -- :Rivet-Fit. l/8x.547 ;
18 -- —Plate 2
19 -- —~Rotor 1
20 94244 .Nut-Clutch 1
(160-170 in. lb. torque)
21 94243 Plate-Dust 1
22 215252 &um/Sprocket/8earing Assembly 1
23 91222 .Bearing-Needle 1
24 215259 Spacer-Drum 1
25 110953 ;crew-Hx Hd 12-24x.625 1
(70-80 in. lb. torque)
26 1106S6 Screw-Hx Hd 13-16x2 1
(35-45 in. lb. torque)
27 214505 Frame/Grip Assembly
28 *217761 Kit-Fuel/Oil Tank wkfi :
29 9114s Seal-Fuel Vent 1
30 84956 :Pickup-Fuel 1
31 217755 Piston-Manual Oi 1er 1
32 83946 :Spri rig-Piston 1
33 B5557 8ody-Oiler 1
34 216668 ~ap-Fuel /Oi 1 2
35 -217762 Rod/Oiler Asy 1
36 217759 Rod-Manual Oi 1er 1
217755 :Piston-Manual Oiler
;: 1
B3946 Spri rig-Piston 1
110672 ;crew-Oval Hd 4-40x1 1
:83870 Knob-Choke 1
(l) Refer to Chain, Bar and Accessories Catalog
180119-RI .
@Used on units equipped with Auto Sharp.
@Used on models with Throttle Latch on
Carburetor.
ITEM PART UNITS PER
NO. NUMBER DESCRIPTION ASY.
39
40
:;
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
5B
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
14
;;
77
18
93437 @Latch Assembly-Throttle
216440 .Screw-Throttle Lock
-- -- .Latch-Throttle
-- -- Spring-Compression
218130 @;andle/Trigger/Throttle Asy
-222992 @. . Kit-Throttle Latch fw-#
-- -- @. . . Knob-Throttle Latch w
-- --@ ... Spring-Throttle Latch ~
-- -- @. . . Rivet~Flat
21790S@@. Handle/Safety Trigger
68566 Screw-idle Adjustment
11OBO7 Screw-Pan Hd 8-32x.312
(35-50 in. lb. torque)
9329o @Oeflector-Sawdust
217015 @Shroud-Using Auto Sharp
216963 Shroud-Non Auto Sharp
Cover-Air Filter
-91B53
91796
216905
84918
216490
110959
-213255
90425
110041
213%7
83203
8307B
91255
105490
110953
S4520-01
84519
217909
83940
83935
83936
83934
21SS53
219058
Fig. 5
Screw-Filter Cover
Filter-Air
Washer-Air Seal
Screw-Hex Hd 12-24x.76
(70-BO in. lb. torque)
Screw-Hex Hd 8-32x.50
(25-30 in. lb. torque)
Starter AsY
Housi rig-Starter
.Screw-Pan Hd B-32x.50
(20-25 in. lb. torque)
.Washer-Special
.Drum/Rope Assembly
. . Rope-Starter
Spring-Rewind
~andle Asy-Starter
.Washer-Starter Handle
Screw-Hex Hd 12-24x.625
(20-25 in. lb. torque)
Plate-Washer
Sleeve-Handle
Trigger-Throttle
Spring-Trigger Return
Contact-Switch
Protector-Switch
Button- Switch
Decal-2.O Cu. In.
Label-Safety
Powerhead AsY
Asy
1
1
1
1
;
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
@Used on models with throttle latch on handle.
@Used on units equipped with Sawdust Shield as
original equipment.
SERVICETOOLS
68915-01 Kit-Piston Pm installation/
Removal Tool
93900 Kit-Cylinder/C’Case PresureTest
215432 Tool-PresureTest
214219 Wrench/Screwdriver
216063 Key-Socket5/32 255

●✍
-CARBURETOR ASSEMBLY
2MA -M1-M7
/7
Ffa 6
=4
1—8
:Ar ‘—-----3
4
5
1
2
3
TEM PART UNITSA:;R
10. NUMBER DESCRIPTION .
; :: :
3..- .
4-- .
5-- .
6-- .
7-- .
8--
9-- 0:
10 -- @.
11 -- @.
12 -- .
13 --
14 -- @:
-214082-01 @Carburetor Assy-Zama Ml -M7 1
Screw -Plate 2
Valve -Choke
Valve -Throttle
Spring -Choke
Bal 1-Friction
“E” Ring
Shaft Assembly -Throttle
Spring -Throttle Return
Screw -Idle Adjustment
Screw -Main Adjustment
Spring -Screw
screw -Cover
“C” Ring
Strainer
1
1
1
1
;
1
1
1
2
4
1
1
ITEM PART UNITS PEI
NO. NU4BER DESCRIPTION ASY
15 -- .
16 --
17 -- &
18 --
19 -- @@:
20 -- @@.
21 -- @.
22 -- @.
23 -- @.
24 -- @.
25 -- ~.
:! :: %
28 -- @.
Cover -Pump 1
Screen 1
Kit -Pump diaphragm 1
Body -PunP 1
Diaphragm -Main 1
Gasket -Main 1
Disk 1
wrew 1
Pin -Arm 1
Ann -Needle Valve 1
Spring -Ann 1
Valve -Needle 1
P1Ug -Welch 1
Valve Asy -Main Nozzle 1
NOTE
Individual parts are shown for identification and
disassembly sequence purposes only and are not
available as service replacement parts. The only
items available for service are those parts listed
in respective repair kits.
@One of two carburetors used alternately. @Contained in Repair Kit, P/N 217079.
Identify carburetor before ordering repair
kits. @Contained in Gasket/Diaphragm Kit, P/N216722.
@Contained in Needle Kit, P/N 217086.
A
256

CARBURETOR ASSEMBLY -0●
IWalbro -MDC 16 u-
ITEM PART UNITS PER
NO. NUMBER DESCRIPTION ASY.
214082-02(0 CARBURETOR ASSY -WALBRO MDC 16
1-- --G.
2-- --
--@:
: :: -- @.
5-- -- .
6-- -- .
7-- -- .
8-- --
-. --@:
1: ----@.
-- --@.
:! -- -- @.
13 -- -- .
SCREW -PLATE
PLATE -CHOKE
8ALL -CHOKE FRICTION
SPRING -CHOKE FRICTIOh
PLATE -THROTTLE
SCREW -CLIP
CLIP -THROTTLE SHAFT
SHAFT ASSEM8LY -THROTTLE
NEEDLE -IDLE
NEEDLE -HIGH SPEED
SPRING -NEEDLE
SCREW ASSEMBLY -80DY
COVER ASSEMBLY -PUMP
--~. RING -VENT SCREEN
;: =: --@@ .VENT -SCREEN ;
16 -- --@@ .DIAPHRAGM -FUEL PUMP 1
NOTE
Individual parts are shown for identification and
disassembly sequence purposes only and are not
available as service replacement parts. The only
items available for service are those listed in
respective repair kits.
mPART
o. UNITS PER NUMBER DESCRIPTION ASY.
17 --
18 --
19 --
20 --
21 --
22 --
23 --
24 --
25 --
26 --
27 --
28 --
:: ::
31 --
32 --
--@@. GASKET -METERING DIAPHRAGM 1
-- -FUEL P(JNP
--~: !!!JHRAGMASSEt48Ly 1
-METERING 1
--@@ .GASKET -FUEL PUMP
--@@. SCREW -METERING LEVER PIN ;
--@@. PIN -METERING LEVER
--@@. VALVE -INLET NEEDLE
--@@. LEVER -METERING ;
1
--@@. SPRING -METERING LEVER 1
--@@. PLUG -WELCH 7/1 6
--@@. SCREEN -INLET 1 1
-- @.RING -INLET SCREEN
--@@. PLUG -WELCH 1/2 :
--@@. SCREEN
--@@. RING -RETAINING 1
1
-- .SPRING -THROTTLE RETURN 1
One of two Carburetors were used alternately.
When Ordering Repair Kits identify Carburetor.
Because Walbro Carburetor, P/N 214082-02, is
nolonger available, it is necessary to order
Zama Carburetor, PIN 214082-01 as service
replacement.
Contained in Major Repair Kit, P/N 217084. ”
Contained in Minor Repair Kit, P/N 216727.
c
257

~POWERHEAD ASSEMBLY
●-i
o
258

FIGURE5 POWERHEADASSEMBLY
ITEM PART UNITS PER
NO. NUMBER DESCRIPTION MY.
86438 @) Valve-Check 1
:217156 @Connector-Oil Tank/Bar Pad 1
105603 @Ring- “O” Spacer 1
:217168 @Connector-Pump/Bar Pad 1
5217167 @Connector-Pump/Oil Tank
683896 @Bail-Pump Retaining i
7-219989 @Pump Assembly-Oil 1
8 83891 @. Spring-Return
9l10651@. Screw-Oil Flow Adjustment ;
10 -- --@. Body-Pump 1
11 216426@. Kit-Oil Pump Repair 1
12 105603 @.. Ring- “O” .114x .070 1
13 -- -- @.. Ring-Oi? Pump Piston I
14 -- --@.. Piston Assembly-Oiler 1
15 -216423 @. . Sleeve-Oil Pump 1
16 -216422 @.. Eyelet 1
17 110653 @Ring- “O” 1
18 215411 @Muffler Assembly 1
19 l10681@. Screw-Skt. Hd. 1O-24X.25O 2
(40-45 in. lb. torque)
20 92961 @.Oeflector-Exhaust 1
21 215394@ .Screw-Special 2
(70-80 in. lb. torque)
22 214204 @Kit-Spark Arrestor Screen 1
23 101987@ .Screw-6-32x.250
24 215871 @Nut-Muff 1er ;
(40-60 in. lb. torque)
25 215471 @PI ate-Lock 1
26 215472 @Deflector-Exhaust 1
216805 @Screen-Spark Arrestor
;: 1
215774 @Cover 1
29 215776 @Baffle 1
30 2i3369 @Screw-Hex Wsh M6 1
(70-85 in. lb. torque)
31 215757 @Bolt-Shoulder 2
(65-85 in. lb. torque)
32 215773 @Base 1
33 62345 Plug-Spark OJ8J Champion
92879 Plug-Spark RDJB Champion ;
34 -89274 Rod-Throttle 1
35 89059 Hose-Fuel 1
36 90660 Adaptor-Fuel Hose 1
37 110908 Ring- “O” Adaptor 1
35A -90661 @Kit-Fuel Hose 1
36 90660 @.Adaptor-Fuel Hose 1
37 1109O8CZ) .Ring- “O” 1
38 -87826 0. Clamp-Fuel Hose 1
39 216640 Nut-Hex 5/16-24 1
(200-220 in. lb. torque)
40 94737 Flywheel /Pawl Assembly 1
2169846. Pin-Pawl 2
:; 2169820. Spring-Pawl 2
43 93469 @. Washer-Pawl 2
44 216983 @.Pawl -Starter 2
45 102164 Key-Woodruff
46 -222866 Screw-Pan Head 8-32x1.75 :
47 105976 Washer-Flat 11/64” 3
48 67117 Washer-Insulating 3
68198 Tube-Insulating 3
:; Fig. 3,4 Carburetor Assemblies 1
51 68197 Gasket-Carburetor 1
52 219389 @Connector/Insulator Assy 1
219754 Insulatof-Carburetor
:: -- 1
--@: ScrewConnector 1
55 219390 .Connector-Stop Switch 1
~Usadonunl@wlth msnualoller only.
@Used on unitsequlppad with eutomatlc oiler
@One of two Muffler Assembles used. ldenMy which one you have prior
to orrferlng replacement parta.
@Used with Walbro Carburetors only.
@See Sewfce BulletlnlS33, When replacing metal pav.lswlthp[sstlc
pawls, order these components.
@One of two 8top Svdtch Connectors Instslled by the factory.
NOTE: Itsm 52, PIN 2 183s0 IS usad as repiacament for item numbers 64,
56, 57, and 5e.
@Used on units equipped with Points and C@,
ITEM PART UNITS PER
NO. NUMBER DESCRIPTION A.SY:
56 -- -- ~Screw-Hex HO 8-32xl/2 1
57 -- -- @Connector-Stop Switch 1
58 -- -- @Eyel et-Connector 1
90714 Gasket- Insulator
:: 84957@ Coil-Lamination Assembly ;
61 215351 @.Wire Assembly-Spark P1 ug 1
62 -95266@ . . Boot 1
63 -102556@@.. COIIneCtOr 1
64 110364 @Screw-Pan Head 6-32x.625 1
65 69344 @Wire Assembkbi 11
66 110041 @Screw-Pan Head 8-32x.50
85358 @Condenser :
:; lfX)035 @Nut-Hex 6-32 1
69 84502 0 Connector-StoP Switch 1
70 67841 @Cover-Breaker Box 1
71 69323 @Seal-Breaker 80X
72 213032 @) Screw-Hex Head 8-32x.50 ;
73 69322 @Washe~Special 1
74 105976 @Washer-Flat 11/64” 1
75 88811 @Breaker-Assembly 1
76 @84505-01 Ki t-Sreaker Box 1
77 92037 @.Washer
78 217033@@Igniti on Assembl y-CO I:
-95266 ~. Boot 1
:; -10255B. Connector 1
79 -- -- @.Wire-Spark Plug 1
80 217190 @Wire Assembly-StoP Switch 1
S1 217165 @Cyl irider/Crankcase 1
Using Auto Sharp
82 83856 .Bol t-8ar Mounting
83 110914 .P1 Ug-cup i
81 216935 @Cyli rider/Crankcase 1
Using Automatic Oiler
82 83856 Bolt-8ar Mounting
83 110914 :Plug-cup ;
81 217067 @Cylinder/Crankcase 1
Without Automatic Oiler
S2 83856 Bolt-8ar Mounting 1
B3 110914 :Plug-cup 4
84 120097 .Screw-Hex M5x25 4
(70-80 in. lb. torque)
B1 216950 @Cylinder/Crankcase (Plated) 1
Using Automatic Oi 1er
82 83856 8olt-8ar Mounting 1
83 110914 :P1 Ug-cup 4
84 120097 .Screw-Hex M5x25 4
(70-80 in. lb. torque)
85 213327 @.Screw_ Special 2
S6 94662 Piston Assembly
S7 95143 .Ring-Piston ;
B8 92836 .Pin-Piston ‘1
B9 111026 ..Ring-Snap 2
86 216713 @PI ston Assembly (Non-Pi atefi) 1
87 216705 .Ri rig-Piston 1
88 92836 .Pin-Piston
89 111026 Ring-Snap ;
90 94135 ~od Assembly-Connecting 1
91 94654 Screw-Connecting Rod 2
92 68095 :Roller-Needle (set of 20) 1
110984 Bearing-Needle
;: 213282 @;eari rig-Crankshaft ;
95 83859 @Seal-Crankshaft 2
96 -217042@Xrankshaf t1
-91932 @Crankshaft 1
@Usad on units equlppad with COI Igrdtlon. 2??574
@Usad on units equipped wlfh Auto Sham. .
@USed on Mac 160S and Eagar Beaver Super 16 only.
@If the Crankshaft Beerfng end S.s1 have been installed MO ah4.fal
Sleeve, order part number 93763 which Incdudaa the Sleeve arrdkern
numbers 94 and 86
@Used as original equipment only.
.
@l ~Jg~mJatlom Assembly, P/N S4957 can only be usad with Ctankahaft, 259
@:y;ylc IgnitionW217031 can o.lY be used with Cmnksfwdt, PIN ...
.

BRAKE HOUSING ASSEMBLIES
ITEM PART UNITS PER
NO. NUMBER DESCRIPTION ASY.
A216551 @Brake Assembly-Chain 1
B216416 @Brake Assembly-Chain 1
111047 .Screw-Pan Hd 8-32x.625 1
i94709 Band-Brake 1
215758 ;Kit-Latch 1
:216755 . . Latch 1
5-215721 Spring-Compression
6 93602 :“Pivot-Latch :
7 216549 .Pivot-Lever 1
ITEM PART UNITS PER
NO. NUMBER DESCRIPTION ASY.
8.92867 .Lever 1
9213907 .Pin-Roller 1
10 214368 .Bearing-Roller 1
11 90656 .Screw-Adjusting 1
12 110907 .Ring-Retaining
13 84929 Nut-Bar Adjusting :
14A 2165530: Housing-Brake 1
14B 2164140. Housing-Brake 1
@One of two Brake Housings used. Identify which Brake you have prior to
ordering replacement parts.
SERVICE NOTE:
This Brake Housing Assembly is now made with the Sawdust Deflector molded into
the Housing. If your Chain Saw was originally equipped with the Sawdust
Deflector attached to the Powerhead, it must be removed and discarded prior to
installation of your replacement Brake Housing.
●✍
-SPECIFICATIONS
Displacement ....................2.Ocu.in.
Bore&Stroke . . . . . . . . . . . . . . . . . . ..1.430 x1.201 in. (36.5x 30.5mm)
Bearings-Main &ConRod .............Needle
Intake System ....................3rdPort,PistonTimed
Fuel Capacity ....................1O.8OZ.(32OCC)
Oil Capacity . . . . . . . . . . . . . . .......3.20z.(95cc)
ClutchE ngagingSpeed ..............3800t04200r.p.m.
IdleSpeed ......................2700t02900r.p.m.
Ignition ........................SoiidStateEiectronic
Carburetor .,....................0taphragmType,2Needie
FuelType ......................Regular Grade LeadedorUnieaded
Fuei/OiiMixture ....................40:l UsingMcCuilochOil
FilterSystem-Fuei ..................Feit
FNterSystem-Air ..FiockedScreen
LsminationGap.IIIIjIl j:::::::: ...006” to .012 (.203 to .304m@
Piston Rings (2) ...................Cast Iron Compression
Weight (Power Unit oniy) ..............10.1 it)s (4.6 kg)
u
260