Mecalux Longspan Shelving Parts list manual

If you have any missing components please take note of the part name and contact your supplier
Guide to Assembly & Usage
Mecalux Longspan Shelving
Information
If in doubt, contact the supplier
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Read this guide thoroughly before
commencing assembly and retain for
future reference
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Before commencing assembly,
unpack carefully and check that all
components ordered are included
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Assembly should be undertaken by
two competent people
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Tools – Large rubber mallet, metal
hammer, drill and 12mm drill bit,
17mm socket
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Assess for oor xing. Tall narrow
bays may require this to ensure
stability
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Caution
During assembly, ensure to:
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Take care during assembly and in use,
particularly when lifting or stretching
and when using tools
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Wear appropriate safety clothing
– protective gloves and footwear
are recommended
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
We recommend products over
2000mm high are xed to the wall
where possible
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Build on a suitable level oor, which
is strong enough to support the load
and allow adequate working space
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
COMPONENT CHECK LIST
Component Quantity
Assembled Frame
2 per starter bay,
1 per extension bay
Shelf Beam
2 per level
Beam safety clip
2 per beam
Chipboard deck Less than 1900mm wide:
1 per level
1900mm wide or greater:
2 per level
Chipboard Clamp
2 per chipboard deck
Levelling Plate
1 per foot
Floor Fixing
1 per foot
A
B
D
C
E
F
G
D
A
B
C
Dispose of packaging
materials responsibly
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Ensure these instructions are retained
for reference and that users are aware
of the rules for safe use
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Warning
Rules for the safe use of shelving:
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Do not lean or support ladders, steps,
or otherobjects against shelving
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Never climb on the structure or stand
on the shelves
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Do not use in damp or wet conditions
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Please refer to the loading chart
supplied for details
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Ensure that the maximum load
carrying capacities ar not exceeded
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Always use safety steps to reach
high shelves
Load heavy items on the lower
shelves and lighter items on the higher
shelves
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
This product is designed for hand
loading only
1
Shelving is safe when used responsibly. If in doubt, contact the supplier.

Assembly - Mecalux Longspan Shelving
1 2 3
4 5 6
7 8 9
10 11 12
Position rst frame
A
and locate beam
B
into
holes on frame upright.
Note: Illustrations not to scale
2
Using a rubber mallet, knock beam
B
fully into place.
Attach other end of beam
B
into
second side frame
A
at the same level.
Add a second beam
B
to the uprights
A
at the same height and ensure beams
are knocked in fully with a rubber mallet.
Insert safety clips
C
into the holes at
each end of the beams
B
to ensure
the beams cannot be removed from
the upright.
Repeat steps 1 to 5 to add the remaining
beams
B
at the required shelf heights.
To extend the shelving, add beams
B
to
the second frame
A
and repeat steps 1
to 5 to add extra beams.
Evenly space optional shelf supports
across each front and back beam.
Refer to the images in steps 9 and 10
for correct positioning.
On shelves between 1825mm wide and
1900mm wide chipboard clamps must
be tted to the centre of the chipboard,
as below. Shelves less than 1825mm
wide do not require chipboard clamps.
On shelves greater than 1900mm wide
chipboard will come in two pieces and
chipboard clamps must be tted 50mm
from the edge of each chipboard as per
the image below.
To install the chipboard clamps
E
, using
a hammer, tap the point of the clamp
into the chipboard
D
to secure. Repeat
across all required chipboard.
Insert chipboard decks
D
into shelf
beams ensuring they sit onto the top
ledges and the clamps hook over the
edges as below.
A
B
B
B
A
B
A
C
B
E
D
D
Optional Shelf Supports
Optional Shelf Supports
Chipboard Clamps
E
Chipboard Clamps
E

Assembly - Mecalux Longspan Shelving
3
13 14
Before xing to the oor, ensure
shelving is straight and level. Drill oor
to 100mm depth and add levelling
plates
F
if needed.
For optional galvanised steel shelves,
insert each panel onto the beams
B
ensuring the lips hook over the edges
as below.
When inserting each panel ensure that
wider panels are used at the ends of
the shelves and narrower panels are
used towards the centre.
F
Mecalux Longspan Shelving
Bay Loading Capacities
For maximum stability we recommend shelving runs consisting of a minimum 3 beam levels per bay and 3 bays in length.
Fixing to the oor is also recommended, especially for taller frames or in areas of high trac.
Load capacities will vary according to the clear height between each beam level as shown in the table below:
Clear height between beams (mm) 250 500 750 1000 1250 1500 1750 2000 2250 2500
Load capacity per frame (kg) 4340 4060 3850 3600 3240 2800 2300 1920 1560 1320
Load capacity per bay (kg) 2170 2030 1925 1800 1620 1400 1150 960 780 660
For configurations outside of these specifications the load capacity may be reduced.
Shelf load capacities
Maximum permitted shelf capacities detailed below are based on uniformly distributed loads (UDL).
Please note that the frame capacity may limit the maximum load per bay.
Shelf size (w x d mm) 1200 x 600 1825 x 600 1900 x 600 2225 x 600 2300 x 600 2700 x 600
Load capacity with 22mm Chipboard decks (kg) 590 850 810 710 775 550
Load capacity with Chipboard decks & 2 x shelf supports (kg) 590 850 810 710 775 550
Load capacity with galvanised steel shelf panels (kg) 590 850 810 710 746 550
Load capacity with wire mesh decks (kg) 590 850 810 710 770 550
Shelf load capacities table continued:
Shelf size (w x d mm) 1200 x 900 1825 x 900 1900 x 900 2225 x 900 2300 x 900 2700 x 900
Load capacity with 22mm Chipboard decks (kg) 200 300 300 400 400 450
Load capacity with Chipboard decks & 2 x shelf supports (kg) 590 850 810 710 775 550
Load capacity with galvanised steel shelf panels (kg) 590 500 500 600 650 450
Load capacity with wire mesh decks (kg) 590 850 810 710 770 550
IF YOU ARE IN ANY DOUBT REGARDING LOAD CAPACITIES, PLEASE CONTACT YOUR SUPPLIER
†UDL = Uniformly Distributed Load
Loading information
B
Note: Illustrations not to scale
16
If using wire mesh decks, insert decks into shelf beams
ensuring they sit onto the top ledges.
15