Micro Innovation MSystem GF0 User manual

MSystem
MICRO PANEL GF0
Device description
Micro Innovation AG xSpinnereistrasse 8-14 xCH-9008 St. Gallen xSwitzerland
Tel. [phone] xFax [phone]
www.microinnovation.com x[email protected]
GF0
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Device description GF0 MICRO PANEL
Copyright
2
Technical subject to change
M000235-01.DOC
© by Micro Innovation
Copyright
Keep documentation for future use!
This documentation is the intellectual property of Micro Innovation AG, which also has the exclusive
copyright. Any modification of the content, dublication or reprinting of this documentation, as well as
distribution to third parties can only be made with the express permission of Micro Innovation AG.
Micro Innovation AG does not accept any liability for damages arising from the use of any incorrect
or incomplete information contained in this documentation or any information missing therefrom.
Micro Innovation AG reserves the right to male complete or partial modification to this document.
All brand and product names are trademarks or registered trademarks of th owner concerned.
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MICRO PANEL Device description GF0
Proper use
Technical subject to change
M000235-01.DOC
© by Micro Innovation 3
Proper use
Hardware, software, operatingsystems and drivers must only be used for the
applications specified in this description and only in conjunction with the components
recommended by Micro Innovation AG.
Warning !
No warranty claims will be recognized for faults arising from the improper handling of
any device.
Devices and communication should not be used for the implementation of any safety
functions relating to the protection of personnel and machinery.
No liability is accepted for claims for damages arising from a failure or functional
defect.
All data specified in this document does not represent guaranteed specifications in
the legal sense.
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Device description GF0 MICRO PANEL
Contents
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M000235-01.DOC
© by Micro Innovation
Contents
1Explanation of symbols...................................................................................... 6
2Introduction......................................................................................................... 7
3Device Versions .................................................................................................. 8
3.1 Scope of Delivery .................................................................................................... 8
4Device mounting ................................................................................................. 9
4.1 General mounting instructions................................................................................. 9
4.2 Dimensions of the 5.7" devices ............................................................................. 10
4.3 Front panel cutouts for 5.7" devices ...................................................................... 11
4.4 Dimensions of the 10" devices .............................................................................. 12
4.5 Front panel cutouts for 10" devices ....................................................................... 13
5Mounting instructions ...................................................................................... 14
5.1 Mounting (without special degree of protection).................................................... 14
5.2 Mounting according to degree of protection IP 65................................................. 14
6Connecting the system power supply ............................................................ 15
7Connection to the communication interface .................................................. 16
7.1 Preparing the connection cable (EMC).................................................................. 16
7.2 Preparing the shield connections .......................................................................... 17
8Connection and function of the programming port (PROG PORT) .............. 18
9Data transfer to the Micro Panel GF0 (Download button) ............................. 19
9.1 Loading the runtime (GRSW) ................................................................................ 20
9.2 Loading the project data (Download)..................................................................... 21
10 Communications Cards and COM SLOT ........................................................ 22
11 Expansion and configuration options............................................................. 23
11.1 General requirements......................................................................................... 23
11.2 Memory Expansion............................................................................................. 23
11.3 Additional 5V power supply on programming port (PROG PORT)..................... 24
12 Function and control LEDs .............................................................................. 25
13 Touch Screen .................................................................................................... 26
13.1 Prinzipielle Funktion des Touch-Screen............................................................. 26
13.2 Power up function test........................................................................................ 26
13.3 Cleaning and maintenance of the Touch Screen ............................................... 26
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MICRO PANEL GF0
Contents
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M000235-01.DOC
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14 Display................................................................................................................27
15 Maintenance and repair ....................................................................................28
16 Disposal ............................................................................................................. 29
17 Technical data ...................................................................................................30
18 EC Conformity ...................................................................................................32
19 UL-Listing...........................................................................................................33
20 Revision History ................................................................................................34
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Device description GF0 MICRO PANEL
Explanation of symbols
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1 EXPLANATION OF SYMBOLS
Danger warnings
The following warnings are provided to ensure your personal safety and to protect the product
described or connected devices from damage.
Safety instructions and warnings for the prevention of danger to the life and health of users or
service personnel, as well as the prevention of damage to property are highlighted throughout this
document by the following symbols. This document always shows different pictogrammes for
"Warnings" and "Notes".
Warnings generally mean the following:
Indicates that death, serious injury or damage to property may occur if the relevant precautionary
measures are not observed.
The individual Warning pictogrammes have the following meaning:
Caution ! General !
This type of warning must be observed in order to prevent hazards during the operation
of the device and at other times. Observe the correct procedure.
Danger ! Electric shock !
Voltages may occur in electrical installations that may be dangerous to persons. The
touching of live parts may cause electric shock.
Caution! Observe proper ESD protection measures !
Electrostatic discharge may destroy some components.
Notes generally mean the following:
This indicates important information on the product or section of the operating instructions to which
special attention should be given.
The Note pictogramme has the following meaning:
Indicates important instructional information.
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MICRO PANEL Device description GF0
Introduction
Technical subject to change
M000235-01.DOC
© by Micro Innovation 7
2 INTRODUCTION
The Micro Panel GF0 is a visualisation unit that is provided with touch zone functions for medium to
high complexity automation systems. It meets all the requirements placed on a modern visualisation
unit.
The Micro Panel GF0 must be loaded with the necessary project data before it can be used. The
project data is created and loaded using a PC and the GALILEO design software for the GF series.
This software is described in a separate documentation. The data transfer between the PC and the
Micro Panel GF0 (Download) is implemented via a serial interface. The project data is then stored
inside the device in a retentive memory.
The Micro Panel GF0 is provided with a slot for the communications card (→Section 11) which
manages the communication with the automation device. The communications cards are not
described in this documentation. Refer to the relevant device descriptions for more information.
This device description should be used as a reference for the installation, connections, technical data,
commissioning, operation and maintenance of all Micro Panel GF0 versions. The illustrations in this
document are for the 10" version (→Section 3) unless stated otherwise. The designation and function
of the terminals and signals are the same, however, for all versions.
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Device description GF0 MICRO PANEL
Device Versions
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3 DEVICE VERSIONS
The Micro Panel GF0 units comes in different versions featuring different display technologies, flat
screen display sizes and dimensions, as well as front plate material and device fastening.
Micro Panel Device Versions
Type designation Display size Display technology Resolution Power supply
GF0-57CQD- xxy 5.7" (145 mm) STN color ¼-VGA (320 x 240) 24 VDC
GF0-57SQD- xxy 5.7" (145 mm) STN mono ¼-VGA (320 x 240) 24 VDC
GF0-57EQD- xxy 5.7" (145 mm) EL mono ¼-VGA (320 x 240) 24 VDC
GF0-10CVD- xxy 10.4" (264 mm) STN color VGA (640 x 480) 24 VDC
GF0-10SVD- xxy 10.4" (264 mm) STN mono VGA (640 x 480) 24 VDC
The following front plate versions are available:
xx0 Device types with 4-hole aluminium front (→Section 4.1)
xx1 Device types with corrosion-resistant stainless steel front 1.4301
(→Section 4.1)
xx2 Device types with customized front plate
Type of front
plate (y)
xx3 Device types with aluminium front and threaded bolts (→Section 4.1)
3.1 SCOPE OF DELIVERY
The basic unit is supplied with the following components:
Device:
Micro Panel GF0 with 4-hole aluminium front GF0-xxxxx-xx0
Micro Panel GF0 with corrosion-resistant
stainless steel front 1.4301 and threaded bolts
GF0-xxxxx-xx1
Micro Panel GF0 with aluminium front and
threaded bolts
GF0-xxxxx-xx3
Assembly Kit:
4 fixing screws countersunk for device
mounting
•
Seal for mounting the unit •••
Power supply plug connector (3-pole plug-in screw
terminal, Phoenix, Type : MSTB 2.5/3-ST-5.08) •••
Device description •••
(See Section 3 for device description)
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MICRO PANEL Device description GF0
Device mounting
Technical subject to change
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4 DEVICE MOUNTING
4.1 GENERAL MOUNTING INSTRUCTIONS
The Micro Panel GF0 is available in different versions depending on the type of mounting required.
The 4-hole aluminium front design (xx0) is suitable for mounting in an enclosure with a rear panel. The
device is mounted directly from the front with countersunk screws. For proper mounting with all
versions ensure that the front panel is sufficiently thick and that the mounting complies with the
specifications as per (→Section 5).
The Micro Panel GF0 version with an aluminium front and threaded bolts (xx3) and the version with a
corrosion-resistant stainless steel front (xx1) are available for rear mounting. Ensure that sufficient
space is provided for fastening.
After mounting the rear of the Micro Panel GF0 must be accessible (Download button→Section 9).
All mounting versions allow protection in compliance with IP65 (→Section 5.2).
The Micro Panel GF0 can be operated at an ambient temperature of up to 50°C (→Section 17). The
ambient temperature refers to the area directly in the vicinity of the lower cooling slits of a vertically
mounted device provided with unhindered air convection and mounted at a location of no more than
2000 m above sea level. The cooling slits must always be kept clear to ensure the proper cooling of
the system.
Mounting inside an enclosure is possible provided that the permissible ambient temperature is
observed. A clearance of at least 30 mm from all sides of the enclosure must be observed in order to
ensure sufficient air circulation.
Avoid exposing the flat screen to direct sunlight. The radiation from the sun (UV component) reduces
the lifespan of the LCD display.
The cooling slits must be kept clear to ensure the proper cooling of the system.
Avoid exposing the flat screen to direct sunlight.
After mounting the rear of the device must be accessible (Download button).
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Device description GF0 MICRO PANEL
Device mounting
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4.2 DIMENSIONS OF THE 5.7" DEVICES
MFS RAL 7016
82.5
157
180
MICRO PANEL
GF0-57
220
170
190
38
201 2.5
144
The figure above shows the dimensions of the GF0-57xxx-xx0 devices. These units
are provided with a four-hole aluminium front.
The devices with threaded bolts (-xx1, -xx3) have identical outer dimensions. The fixing hole patterns
of the Micro Panel GF0 vary according to the version concerned.
Refer to the following section for the front panel cutouts of specific versions.
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MICRO PANEL Device description GF0
Device mounting
Technical subject to change
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4.3 FRONT PANEL CUTOUTS FOR 5.7" DEVICES
Cutout and hole pattern for device versions with 4-hole aluminium front (-xx0)
Front panel cutout: 203x147mm (centrally to fixing holes)
Fixing screws: M4 countersunk screw
Cutout and hole pattern for device versions with front and threaded bolts (-xx1, -xx3)
Front panel cutout : 203x146mm (centrally to fixing holes)
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Device description GF0 MICRO PANEL
Device mounting
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4.4 DIMENSIONS OF THE 10" DEVICES
GF0-10
MICRO PANEL
4.0 33
16
81
342
326
240270
240
310
Color : MFS RAL 7016
The figure above shows the dimensions of the GF0-10xxx-xx0 devices. These units
are provided with a four-hole aluminium front.
The devices with threaded bolts (-xx1, -xx3) have identical outer dimensions. The fixing hole patterns
of the Micro Panel GF0 vary according to the version concerned.
Refer to the following section for the front panel cutouts of specific versions.
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MICRO PANEL Device description GF0
Device mounting
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4.5 FRONT PANEL CUTOUTS FOR 10" DEVICES
Cutout and hole pattern for device versions with 4-hole aluminium front (-xx0)
Front panel cutout: 316x244 mm (centrally to fixing holes)
Fixing screws: M5 countersunk screw
Cutout and hole pattern for device versions with front with threaded bolts (-xx1, -xx3)
Front panel cutout : 316x244 mm (centrally to fixing holes)
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Device description GF0 MICRO PANEL
Mounting instructions
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5 MOUNTING INSTRUCTIONS
5.1 MOUNTING (WITHOUT SPECIAL DEGREE OF PROTECTION)
1. Fit the front seal from the rear of the device.
2. Insert the Micro Panel GF0 into the panel cutout from the front (without any force).
3. The front seal must fit evenly between the front plate and the front panel.
4. Screw the countersunk screws on the device through the front panel into the corresponding nuts.
The countersunk screws must be tightened evenly and securely.
Observe the general mounting instructions (→Section 4.1).
5.2 MOUNTING ACCORDING TO DEGREE OF PROTECTION IP 65
An additional mounting kit is available for mounting devices with 4-hole aluminium fronts in
accordance with IP65 (→Section 17). This consists of a conter frame that is fitted at the back of the
front panel so that the required pressure on the seal is ensured even when fitting to a thin panel.
The conter frame must be ordered separately.
Conter frame for GF0-57xxx-xx0, MDS Order No. : 65 18 972060
Conter frame for GF0-10xxx-xx0, MDS Order No. : 65 20 963100
Countersunk screws
Micro Panel GF0
Front seal
Front panel cutout
Nuts
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MICRO PANEL Device description GF0
Connecting the system power supply
Technical subject to change
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6 CONNECTING THE SYSTEM POWER SUPPLY
The Micro Panel GF0 is classified to protection class 3. The system power supply must be connected
to an SELV (safety extra-low voltage) 24VDC supply (→Section 17). The power supply is not
isolated. The 0V terminal is located directly on the housing potential. The power supply must be fuse
protected (2.5 A slow), (→Section 17). This can be accessed without having to open the device. The
device is protected against reverse polarity, and the operation of the device depends on correct
polarity.
Observe the relevant regulations for the connection of the Micro Panel GF0.
Carry out the connection as follows:
- The cross-section of the supply cable must be between 0.75mm² and 2.5mm².
- A lead or wire can be used for the connection.
-The power supply must be provided with the correct current consumption (→Section 17), selectivity
and breaking capacity in accordance with the specified disconnection characteristics (→Section
17).
- A functional ground is not compulsory for correct operation. The GND is connected directly to the
housing potential.
The connector (socket strip with screw terminals) is supplied with the device.
Connector assignment:
+24V GND OV
(Plug-in screw terminal, Phoenix: MSTB 2.5/3-ST-5.08)
Designation Function
+24V +24V power supply
GND Functional ground
0V 0V power supply
Section of the GF0-10 connector panel with a
view of the system power supply plug
connector and the fuse.
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Device description GF0 MICRO PANEL
Connection to the communication interface
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7 CONNECTION TO THE COMMUNICATION INTERFACE
7.1 PREPARING THE CONNECTION CABLE (EMC)
The preparation of the data and signal cables is an important factor for the electromagnetic
compatibility (EMC) of the Micro Panel GF0, both in terms of interference immunity and emission.
All data cables on the Micro Panel GF0 (PROG PORT) and on the card in the slot (COM SLOT) must
be shielded unless unshielded wiring is specified explicitly. Cables connected to the communications
interface must be laid separately to low-voltage cables when they come together (cable ducts in
separate partitions).
The cable shield must be made from copper braid. Only use a metal or metallised connector casing.
Connect the cable shield directly to the low-impedance connector casing on the GF0. This ensures
that the cable shield is properly connected to the housing of the Micro Panel GF0 via the screws and
the protective metal shroud of the plug connector (low-impedance).
The cables must also be shielded if they are not connected at the other end and are only used, for
example, for commissioning and servicing.
Refer to the operating instructions of the device manufacturers concerned as to how to connect the
shield at the other end. If no specifications are given, connect the cable shield also at this end to the
metal or metallised connector casing.
Avoid leaving the shield open. The data connections to be shielded involve the high-speed transfer of
signals between two active systems. The cable shield only functions against asymmetrical
interference transients if the shield is connected to the device earths (usually metallic device casing)
at both ends.
Provide a potential equalisation conductor with a suitable cross-section between potentials (control
cabinets) if the Micro Panel GF0 and the communications partner are installed in different control
cabinets or at different PE potentials (zero conductor potentials), and if the cable shield at both ends is
directly or indirectly connected to the protective earth conductor. This will prevent the occurrence of
large compensation currents on the shield and shield connections. These kinds of compensation
currents of normally 50 Hz even occur in normal operation and do not represent a problem for data
transmission. However, they may cause the destruction of the shield terminals and contacts,
particularly in the event of short-circuits in the environment.
Special care should be taken with the connection to ensure interference-free
operation.
The EMC values stated in the technical data can only be guaranteed if the cables
are prepared according to the specifications.
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MICRO PANEL Device description GF0
Connection to the communication interface
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7.2 PREPARING THE SHIELD CONNECTIONS
The connections on the Micro Panel GF0 and especially the communications card are mostly
implemented with D-subminiature connectors in accordance with DIN 41652. Only use metal or
metallised connector casings with a cable clamp for strain relief fastened or clamped on one side of
the connector. The clamping of the cable shield ensures an optimum contact area and a low
impedance connection with the connector casing of the Micro Panel GF0.
The following procedure is recommended for making the low-impedance connection for the cable
shield:
1. Strip the cable.
2. Shorten the exposed shield braid by approx. 3 cm.
3. Turn back the braid over the cable sheath.
4. Use a heat shrinkable tubing or rubber grommet to cover the exposed cable sheath with the folded
back shield braid so that 5 to 8 mm of exposed cable shield is left at the sheath end and is cleanly
covered at the back.
5. Fit the connector.
6. The cable is then fastened at the exposed shield braid and the cable sheath below it directly
underneath the cable clamp strap of the connector casing.
M etal or met allis ed
D-subminiature connector
M etallic
connector shroud
Fastening
screws UNC
connector casing
Heat shrinkable
tubing for covering
the shield braid
Shie ld braid p ulle d
back over the
cable sheath
Strap for cable clamp
and contacting of the
cable shield with the
connector casing
If plug connectors are used for communications cards (not D-subminiature plug
connectors to DIN 41652), then follow the instructions in the relevant document
descriptions.
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Device description GF0 MICRO PANEL
Connection and function o
f
the
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PROG
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8 CONNECTION AND FUNCTION OF THE PROGRAMMING PORT (PROG PORT)
The project data is loaded into the Micro Panel GF0 (Download) via the programming port (PROG
PORT). The programming port can also be used to connect a serial printer for printing reports from the
application.
Refer to the documentation of the GALILEO design software for information on
the connection and operation of a printer (printer installation).
The programming port is a standard RS232 interface.
The GND terminal is located directly on the housing potential (→Section 17). Cables connected to the
PROG PORT must be laid separately to low-voltage cables.
Pin 9 can be provided with an optional +5V (→Section 11).
PROG PORT
D-Sub 9 Pole male
Pin No. Assignment Function
1 - Not assigned
2 RxD Receive data
3 TxD Send data
4 DTR Data terminal ready
5 GND Ground
6 DSR Ready for operation
7 - Not assigned
8 - Not assigned
9 (+5V) +5V power supply
(→Section 11)
Case Shield Cable shield
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MICRO PANEL Device description GF0
Data transfer to the Micro Panel GF0 (Download button)
Technical subject to change
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9 DATA TRANSFER TO THE MICRO PANEL GF0 (DOWNLOAD BUTTON)
The Micro Panel GF0 basic function is used to load the runtime program. This runtime program
(GRSW) contains the function for loading project data, and so this program must be loaded before the
loading of project data is at all possible.
Pressing the Download button calls up the functions for loading project data and/or the Runtime
(Download) (→Section 9.1 / 9.2).
The Download button is located on the rear of the Micro Panel GF0.
Download button
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Device description GF0 MICRO PANEL
Data transfer to the Micro Panel GF0 (Download button)
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9.1 LOADING THE RUNTIME (GRSW)
The "APPLICATION LOADER" system mask will appear when the system is started. This application
loader is a fixed part of the Micro Panel GF0 firmware (basic function). When the system is started the
application loader searches for the runtime. This is indicated by the system message "Search
program .". The message "ok" will appear when the runtime program is found.
The integrity of the runtime program is then checked, and is indicated by the system message "check
GRSW.EXE" with date and time. If the runtime program is correct, the "ok" system message will
appear and the runtime program is started.
Systemmask "APPLICATION LOADER" (Figure GF0-57xQD)
If the application loader does not find an integral runtime program, the Micro Panel GF0 switches to
the "SERIAL DOWNLOAD" system mask. In this mode the Micro Panel GF0 will try to establish a
connection to the PC via the programming port (PROG PORT). The runtime program can then be
processed in conjunction with the design software (GALILEO).
This mode can also be accessed by pressing the Download button. For this, press the Download
button while the Application Loader is searching for the runtime program, i.e. whilst "search
program..." is showing in the "APPLICATION LOADER" system mask, and before the "ok" system
message is shown.
The runtime program (a runtime program is already present on the Micro Panel GF0) can be updated
with the design software at any time when loading project data (→Section 9.2).
System mask for loading the runtime (GRSW) (Figure GF0-57xQD)
MAINBOARD FIRMWARE VERSION 3.XX (WIN32)
> SERIAL DOWNLOAD <
- waiting for host ..
MAINBOARD FIRMWARE VERSION 3.XX (WIN32)
> APPLICATION LOADER <
- search program .. ok
- check GRSW.EXE
XX/XX/XX XX:XX .. ok
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