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Milnor 76028 G3 CBW Manual

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Published Manual Number/ECN: MPI39G3TBE/2019416A
• Publishing System: TPAS2
• Access date: 03/25/2020
• Document ECNs: NOT latest
Installation and Service
76028 & 76039 G3 CBW®
Continuous Batch Washers
PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
Table of Contents
MPI39G3TBE/19416A
Page Description Document
1 Limited Standard Warranty BMP720097/2019036
2 How to Get the Necessary Repair Components BIUUUD19/20081231
3 Trademarks BNUUUU02/2017285A
5 1. Safety and Maintenance
6 Safety—Continuous Batch Washer BIUUUS27PC/20051111
11 Safety Placard Use and Placement 76028,76039G3 CBW
& 9248G4 CBW BMP040038/2004313V
13 Safety Placard Use and Placement ISO 76028,76039 G3
CBW & 9248 G4 CBW BMP040039/2004313V
15 Safety Placard Use and Placement Mentor Controller for
CBW BMP040040/2004313V
17 Safety Placard Use and Placement ISO Mentor Controller
for CBW BMP040041/2004313V
19 Safety Placard Use and Placement Inverter Box for CBW BMP040042/2004313V
21 Safety Placard Use and Placement ISO Inverter Box for
CBW BMP040043/2004313V
23 Safety Placard Use and Placement Typical All CBW
Auxiliary Tanks BMP040046/2004313V
25 Safety Placard Use and Placement ISO Typical All CBW
Auxiliary Tanks BMP040047/2004313V
27 Cover Installation BMP000075/2001444V
28 Tag Guidelines BIUUUI02PL/20170824
33 Prevent Damage from Chemical Supplies and Chemical
Systems BIWUUI03/2019296A
38 Torque Requirements for Fasteners BIUUUM04/20180109
47 2. Parts and Assemblies
49 2.1. Drive Assemblies
50 Drive Chart BMP000026/2008184B
52 Chain Tensioner BMP000027/2008184B
54 Chain Oiler BMP110071/2013102A
56 Support Roller Assembly - 76028 & 76039G3; 92048G4
Tunnels BMP000030/2011474B
58 Guide Roller Assembly - 76028 & 76039G3; 92048G4
Tunnels BMP000031/2011474B
60 Unit to Unit Drive Coupling BMP000036/2001225V
62 Gear Reducer with Chain Coupling - 76028 & 76039 G3
Tunnels BMP000033/2010052B
64 Replacing G3 Drive Chain Couplings BIPCLM01/2000162N
68 Drive Train Service BIPCLM02/20020430
Table of Contents, continued
MPI39G3TBE/19416A
Page Description Document
73 Proximity Switch & Target Installation BMP000034/2001015V
76 Setting Rotation Limit Switch Positions on 76028 and
76039 Tunnel Washers MSSMD446AE/199637AV
79 2.2. Load Chute and Seals
80 Load Chute and Seal Installation - 76028 & 76039G3;
92048G4 Tunnel BMP110060/2011483B
84 Water Collectors - 76028G3, 76039G3, & 92048G4 BMP000035/2011444B
86 Unit to Unit Transition Seal Installation BMP940101/2014096B
87 Tension Seal Assembly - 76028 & 76039G2 & G3;
92048G4 Tunnels BMP840026/2011474B
89 2.3. Water, Steam and Peristaltic
90 Level Box Drain Options 76028 & 76039 G3 Tunnels BMP000077/2017455B
93 Air Cylinder Flow Not Valve BMP970001/2002272V
95 Level Switch Assembly - 76028 & 76039G3; 92048G4
Tunnel BMP000048/2011494B
97 Level Box Lid - 76028 & 76039G3; 92048G4 Tunnels BMP000079/2011503B
98 Drain Stops - 76028 & 76039G3; 92048G4 Tunnel BMP100024/2011494B
99 Drain Stop Bonnet, 4” Double Acting - 76028G3, 76039G3,
& 9248G4 BMP100025/2010203B
100 Water AssembliEs and Schematics 76028 & 76039G3
Tunnels BMP000070/2001444V
107 Magmeter BMP110014/2011085B
108 Milnor Centrifugal Pump BMP930027/1998092V
110 Steam Assemblies 76028 & 76039 G3 Tunnels BMP000037/2019416B
113 Peristaltic Chemical Inlets 76028G3, 76039G3, 92048G4
Tunnels BMP180016/2019416A
115 Dump Valve Installation 76032, 76028, 76039, 92048
Tunnels BMP000072/2018013A
117 Dump Valve Bonnet - 76028 & 76039G3; 92048G4 Tunnel BMP000073/2011494B
119 Dump Valve Bonnet - Normally Closed BMP970067/2001444V
121 Reuse Tank - 76028 & 76039 G3 Tunnels BMP000071/2009482B
123 Flow Splitter BMP070005/2007064B
129 Press Water Return Tank BMP070006/2007062B
133 2.4. Pneumatics
134 Pneumatic Shuttle Valve BMP080032/2008462B
135 3. Installation
136 Attention Installers! Press, Tunnel Installation B2T2010023/2019193A
137 Tunnel Feet & Shipping Brackets BMP000078/2018224A
139 Tips for Connectiong Tunnel Units on Site BIPCLI02/20140226
Table of Contents, continued
MPI39G3TBE/19416A
Page Description Document
141 Proximity Safeguarding for Automatic Shuttle Conveyors BISUUI01/20171205
145 Connecting Ancillary Equipment and Services BIPCUI02/20160113
149 3.1. Dimensional Drawings
151 Dimensional Drawing - 76028G3 Tunnel 3 Module BDST28G3M3CE/2017292D
152 Dimensional Drawing - 76028G3 Tunnel 4 Module BDST28G3M4CE/2017292D
153 Dimensional Drawing - 76028G3 Tunnel 5 Module BDST28G3M5CE/2017292D
154 Dimensional Drawing - 76028G3 Tunnel Options BDST28G3OPCE/2017422D
155 Dimensional Drawing - 76028G3 ST Venting BDST28G3VTCE/2016034D
157 Dimensional Drawing - 76028G3 & MP2601 BDST28G3INDB/2010406D
159 Dimensional Drawing - 76028G3 & MMT42032/MXT42032 BDST28G3INDE/2017044D
161 Dimensional Drawing - 76028G3 & MP1540, MP1556,
MP1640, MP1656 BDST28G3INGC/2010495D
163 Dimensional Drawing - Foundation 76028G3 Tunnels BDST28G3FBDE/2010406D
164 Dimensional Drawing - Shipping Brackets 76028G3 BDST28G3SBCE/2010406D
165 Dimensional Drawing - 76039G3 Tunnel 3 Module BDST39G3M3CE/2018315D
166 Dimensional Drawing - 76038G3 Tunnel 4 Module BDST39G3M4CE/2018315D
167 Dimensional Drawing - 76039G3 Tunnel Options BDST39G3OPCE/2017422D
169 Dimensional Drawing - 76039G3 ST Venting BDST39G3VTCE/2016034D
171 Dimensional Drawing - Drain Trough 76028 & 76039
Tunnels BDST39G3DTCE/2012026D
173 Dimensional Drawing - 76039G3 & MP2601 BDST39G3INDB/2010406D
175 Dimensional Drawing - 76039G3 & MMT42032/MXT42032 BDST39G3INDE/2017044D
177 Dimensional Drawing - 76039G3 & M7T4840/M9T4840 BDST39G3INDF/2017044D
179 Dimensional Drawing - 76039G3 Interface/MP1540,
MP1556, MP1640, MP1656 BDST39G3INGC/2010495D
181 Dimensional Drawing - Foundation 76039G3 Tunnels BDST39G3FBDE/2010406D
182 Dimensional Drawing - Shipping Brackets 76039G3 ST BDST39G3SBCE/2010406D
183 Dimensional Drawing - CBW Ancillary Components BDCBWAC1CE/2006514D
184 Dimensional Drawing - Installation CBW Components BDCBWAC1CB/2008132D
BMP720097/19036
PELLERIN MILNOR CORPORATION
LIMITED STANDARD WARRANTY
We warrant to the original purchaser that MILNOR machines including electronic hardware/software
(hereafter referred to as “equipment”), will be free from defects in material and workmanship for a
period of one year from the date of shipment (unless the time period is specifically extended for
certain parts pursuant to a specific MILNOR published extended warranty) from our factory with no
operating hour limitation. This warranty is contingent upon the equipment being installed, operated
and serviced as specified in the operating manual supplied with the equipment, and operated under
normal conditions by competent operators.
Providing we receive written notification of a warranted defect within 30 days of its discovery, we
will—at our option—repair or replace the defective part or parts, EX Factory (labor and freight
specifically NOT included). We retain the right to require inspection of the parts claimed defective in
our factory prior to repairing or replacing same. We will not be responsible, or in any way liable, for
unauthorized repairs or service to our equipment, and this warranty shall be void if the equipment is
tampered with, modified, or abused, used for purposes not intended in the design and construction
of the machine, or is repaired or altered in any way without MILNOR's written consent.
Parts damaged by exposure to weather, to aggressive water, or to chemical attack are not covered
by this warranty. For parts which require routine replacement due to normal wear—such as gaskets,
contact points, brake and clutch linings, belts, hoses, and similar parts—the warranty time period is
90 days.
We reserve the right to make changes in the design and/or construction of our equipment (including
purchased components) without obligation to change any equipment previously supplied.
ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON THE EXPRESS
UNDERSTANDING THAT MILNOR MAKES NO EXPRESSED OR IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR PURPOSE OR ANY OTHER
WARRANTY IMPLIED BY LAW INCLUDING BUT NOT LIMITED TO REDHIBITION. MILNOR WILL NOT
BE RESPONSIBLE FOR ANY COSTS OR DAMAGES ACTUALLY INCURRED OR REQUIRED AS A RESULT
OF: THE FAILURE OF ANY OTHER PERSON OR ENTITY TO PERFORM ITS RESPONSIBILITIES, FIRE
OR OTHER HAZARD, ACCIDENT, IMPROPER STORAGE, MIS-USE, NEGLECT, POWER OR
ENVIRONMENTAL CONTROL MALFUNCTIONS, DAMAGE FROM LIQUIDS, OR ANY OTHER CAUSE
BEYOND THE NORMAL RANGE OF USE. REGARDLESS OF HOW CAUSED, IN NO EVENT SHALL
MILNOR BE LIABLE FOR SPECIAL, INDIRECT, PUNITIVE, LIQUIDATED, OR CONSEQUENTIAL COSTS
OR DAMAGES, OR ANY COSTS OR DAMAGES WHATSOEVER WHICH EXCEED THE PRICE PAID TO
MILNOR FOR THE EQUIPMENT IT SELLS OR FURNISHES.
THE PROVISIONS ON THIS PAGE REPRESENT THE ONLY WARRANTY FROM MILNOR AND NO OTHER
WARRANTY OR CONDITIONS, STATUTORY OR OTHERWISE, SHALL BE IMPLIED.
WE NEITHER ASSUME, NOR AUTHORIZE ANY EMPLOYEE OR OTHER PERSON TO ASSUME FOR US,
ANY OTHER RESPONSIBILITY AND/OR LIABILITY IN CONNECTION WITH THE SALE OR FURNISHING
OF OUR EQUIPMENT TO ANY BUYER.
1
How to Get the Necessary Repair Components
PELLERIN MILNOR CORPORATION
BIUUUD19 (Published) Book specs- Dates: 20081231 / 20081231 / 20081231 Lang: ENG01 Applic: UUU
How to Get the Necessary Repair Components
This document uses Simplified Technical English.
Learn more at http://www.asd-ste100.org.
You can get components to repair your machine from the approved supplier where you got this
machine. Your supplier will usually have the necessary components in stock. You can also get
components from the Milnor®factory.
Tell the supplier the machine model and serial number and this data for each necessary component:
• The component number from this manual
• The component name if known
• The necessary quantity
• The necessary transportation requirements
• If the component is an electrical component, give the schematic number if known.
• If the component is a motor or an electrical control, give the nameplate data from the used
component.
To write to the Milnor factory:
Pellerin Milnor Corporation
Post Office Box 400
Kenner, LA 70063-0400
UNITED STATES
Telephone: 504-467-2787
Fax: 504-469-9777
Email: [email protected]
— End of BIUUUD19 —
2
Pellerin Milnor Corporation
Trademarks
BNUUUU02.R01 0000158093 A.2 7/13/17 1:11 PM Released
These words are trademarks of Pellerin Milnor Corporation and other entities:
Table 1 Trademarks
AutoSpot™ GreenTurn™ Milnor® PulseFlow®
CBW® GreenFlex™ MilMetrix® PurePulse®
Drynet™ Hydro-cushion™ MilTouch™ Ram Command™
E-P Express® Linear Costa Master™ MilTouch-EX™ RecircONE®
E-P OneTouch® Linear Costo™ Miltrac™ RinSave®
E-P Plus® Mentor® MultiTrac™ SmoothCoil™
Gear Guardian® Mildata® PBW™ Staph Guard®
End of document: BNUUUU02
BNUUUU02 / 2017285A BNUUUU02 0000158094 A.3 7/13/17 1:53 PM Released
3