Milnor Mark ii Instruction Manual

Published Manual Number/ECN: MAUPNOPRAU/95093N

• Publishing System: TPAS

• Access date: 04/13/2000

• Document ECN's: Latest Available

CE—

OPERATION - Mark II, Tilt-Two-

Way Washer-Extractor

FONCTIONNMENT - Mark II,

Laveuse-essoreuse à

renversement Avant/Arrière

BETRIEB - Mark II, Kippbare

Maschine (kippbar in beiden

Richtungen)

WERKING - Mark II, Naar beide

zijden kiepende Centrifugerende

Wasmachine

FUNZIONAMENTO - Mark II,

Lavacentrifuga Ribaltabile

in Due Direzioni

PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Please Read

About the Manual Identifying Information on the Cover

The front cover displays pertinent identifying information for this manual. Most important, are

the published manual number (part number) /ECN (date code). Generally, when a replacement

manual is furnished, it will have the same published manual number, but the latest available

ECN. This provides the user with the latest information applicable to his machine. Similarly all

documents comprising the manual will be the latest available as of the date the manual was

printed, even though older ECN dates for those documents may be listed in the table of

contents.

When communicating with the Milnor factory regarding this manual, please also provide the

other identifying information shown on the cover, including the publishing system, access date,

and whether the document ECN’s are the latest available or exact.

References to Yellow Troubleshooting Pages

This manual may contain references to “yellow pages.” Although the pages containing

troubleshooting procedures are no longer printed on yellow paper, troubleshooting instructions, if

any, will be contained in the easily located “Troubleshooting” chapter or section. See the table of

contents.

Trademarks of Pellerin Milnor Corporation

The following, some of which may be used in this manual, are trademarks of Pellerin Milnor

Corporation:

Ampsaver®CBW®Gear Guardian®Milnet®Staph-Guard®

Autolint®Dye-Extractor®Hands-Off®Milnor®System 4®

Auto-Purge®Dyextractor®Hydro-Cushion®Miltrac System 7®

Autovac E-P Plus®Mildata®Miltron Totaltrol®

Comments and Suggestions

Help us to improve this manual by sending your comments to:

Pellerin Milnor Corporation

Attn: Technical Publications

P. O. Box 400

Kenner, LA 70063-0400

Fax: (504) 469-1849

Table of Contents

for MAUPNOPRAU/95093N

OPERATION - Mark II, Tilt-Two-Way Washer-Extractor

Page Description Document/ECN

1 Section 1: English

2 Description of Controls - Mark II, Tilt-Two-Way

Washer-Extractor MSOUPNCTAE/9433AV

6 Normal Operation - Mark II, Tilt-Two-Way Washer-

Extractor MSOUPNNOAE/9433AV

13 Correcting Errors - Mark II Washer-Extractor MSOUPUTSAE/9436AV

17 Section 2: Français

18 Description des Commandes - Mark II, Laveuse-

essoreuse à renversement Avant/Arrière MSOUPNCTAF/9433AV

22 Fonctionnement courant - Mark II, Laveuse-essoreuse

à renversement Avant/Arrière MSOUPNNOAF/9433AV

29 Correction des Erreurs - Mark II Laveuse-essoreuse MSOUPUTSAF/9436AV

33 Section 3: Deutsch

34 Beschreibung der Steuerung - Mark II, Kippbare

Maschine (kippbar in beiden Richtungen) MSOUPNCTAG/9433AV

38 Normalbetrieb - Mark II, Kippbare Maschine (kippbar

in beiden Richtungen) MSOUPNNOAG/9433AV

45 Fehlerbehebung - Mark II, Wasch-Schleuder-Maschine MSOUPUTSAG/9436AV

49 Section 4: Nederlands

50 Beschrijving van de Besturing - Mark II, Naar

beide zijden kipende Centrifugerende Wasmachine MSOUPNCTAH/9433AV

54 Normale werking - Mark II, Naar beide zijden

kiepende Centrifugerende Wasmachine MSOUPNNOAH/9433AV

61 Oplossen Storingen - Mark II Centrifugerende

Wasmachine MSOUPUTSAH/9436AV

65 Section 5: Italiano

66 Descrizione dei Controlli - Mark II, Lavacentrifuga

Ribaltabile In Due Direzioni MSOUPNCTAI/9433AV

70 Funzionamento Normale - Mark II, Lavacentrifuga

Ribaltabile In Due Direzioni MSOUPNNOAI/9433AV

77 Correzione Errori - Mark II Lavacentrifuga MSOUPUTSAI/9436AV

Section 1

English

MSOUPNCTAE/9433AV

Description of Controls

Mark II, Tilt-Two-Way

Washer-Extractor

m/M Master switch

Thisswitchcontrolssingle-phasecontrolcircuit

power to the machine and the DC power supply

for the microprocessor and its components.

Setting this switch to mduring operation stops

the machine.

aOperator Signal

Thissignalis activated whenoperatorattentionis required,aswhenunloadingisrequired

or certain errors occur. Pressing Acancels the signal.

ASignal Cancel button

This button extinguishes the operator signal (a). If the signal was programmed as part

of a formula, the formula resumes after this button is pressed. If an error caused ato

illuminate, pressing Aafter correcting the error will extinguish the signal. If awas

illuminated when a valid formula was selected, the signal will terminate automatically

when the formula is started or the door is opened.

R/P Run/Program keyswitch

Setting the keyswitch to Rprevents programmed data from being changed and allows

normal machine operation. Setting the keyswitch to Pallows programming machine

operation and certain troubleshooting procedures.

No symbol Emergency Stop button

Thislargeredbuttoninayellowrectanglemayappearinseverallocationsonthemachine.

It performs the same function as 0, but locks in the depressed position and must be

turned to release the button and close the circuit before operation can resume.

0Stop button

This button stops the machine immediately by opening the three-wire circuit. Emergency

Stop buttons perform the same function. Pull cords and kick plates, if the machine has

them, also perform the same function.

1Start button

This button starts a cycle or resumes an interrupted cycle if a formula is selected and

certain safety considerations are met.

It is also used with other controls listed in this section.

lDoor Open button

This button retracts the door plunger to unlock the door if the machine is not running.

Pressing 1+l jogs the cylinder clockwise or counter-clockwise as set by J/j.

J/j Jog switch

Thisswitchdeterminesthedirectionthecylinderwillrotatewhen jogging iscommanded.

HoldingtheswitchatJjogsclockwise;holdingtheswitchatJjogscounter-clockwise.

Description of Controls

Mark II, Tilt-Two-Way Washer-Extractor MSOUPNCTAE/9433AV (2 / 4)

VBalance Sensing lightExN and

balancing Hydro-Cushion®models

This light is extinguished while the

imbalance exceeds preset limits.

X/Y/ZBalance Valve lightsbalancing

models

These lights show which balancing valves

are open. They are extinguished when

balancing is complete, except for intermittent operation as the balancing system

compensates for changes in the imbalance. Lights that stay on through most extractions

may indicate inadequate water supply to the balancing system or that the balancing

system requires service.

Service is required if all three lights illuminate at the same time.

H/W Manual Flush/Spray switchmachines

with five-compartment supply injectors

Hold this switch to Hto flush water into the first

compartment of the supply injector. Hold this

switch to Wto use the spray nozzle to clean the

supply injector.

fManifold Flush button

Press this button to flush the chemical supply

manifold with fresh water.

B/dAlternate Drain switch

Set this switch to dto disable all machine

functions and hold the drain closed. The machine

can be powered off with the drain closed for

overnight soaking. Set to Bto permit normal

operation.

_/- Mildata Remote/Local switchMildata option

Set this switch to -to have the machine communicate with the Mildata computer. Set

to _to use internal machine formulas.

E/e Ampsaver switchAmpsaver option

Ecauses the Ampsaver controller to delay extraction when necessary to prevent the

amperage drawn by all machines from exceeding a preset maximum. eprevents the

Ampsaver controller from affecting machine operation.

Description of Controls

Mark II, Tilt-Two-Way Washer-Extractor MSOUPNCTAE/9433AV (3 / 4)

f/g Up/Down Tilt switchExN models

Hold g+1 to tilt the cylinder for loading or to return to the normal position after

unloading. Hold f+1 to tilt the cylinder for unloading or to return to the normal

position after loading.

U/u Rear/Front Tilt switchQTN, WTN, and BTN models

This switch selects whether the front (U) or rear (u) of the machine moves when the

machine tilts.

T/r Up/Down Tilt switchQTx, WTx, and BTx models

To tilt the machine, set U/u for the desired tilting direction, then hold T+1. Hold

r+1 to return the cylinder to the normal position.

D/d Hydraulic Door switchModels with motorized doors

Pressing D+l closes the door if a formula is not running. d+l opens the door if

a formula is not running.

Description of Controls

Mark II, Tilt-Two-Way Washer-Extractor MSOUPNCTAE/9433AV (4 / 4)

<B>D?==>04(#""0E

>_b]Q\?`UbQdY_^±=Qb[99

DY\dDg_GQiGQcXUb5hdbQSd_b

CdQbddXU?`UbQdY^W4Qi

2UCQVUComply with all safety instructions in this manual and on this machine.

FUbYViCgYdSX@_cYdY_^c

Switch Symbol Selection Switch Setting by Name/Function

< 

Set the Run/Program keyswitch to run.

5^UbWYjU=YSb_`b_SUcc_b3_^db_\\Ub Set the Master switch to on (). The operator

signal sounds and a series of displays appear.



®®

Machine is ready for a load.

®®®® Machine is on-line to Mildata and ready for a load. See “Enter Cake Data

If Machine On-Line to Mildata.”

5^dUb3Q[U4QdQYVdXU=QSXY^UYc?^<Y^Ud_=Y\TQdQ The machine prompts

for cake data. Enter a value, and press 6for each prompt.

Display Message Valid Values Description

enter FORMULA for

the machine 000-255 Wash formula number

enter REMOTE FORMULA 000-999 Wash formula number

enter W/ORDER 000-999 Work order number for accounting

ENTER EXTRACT or CODE

FOR the machine 00-15 Extractor code for this load

enter DRY CODE

for the machine 00-15 Dry code for this load

enter DESTINATION

for the machine 000-255 Shuttle discharge destination

enter CUSTOMER code

for the machine 000-999 Customer code for accounting

enter GOODS CODE for the

machine 000-999 Goods code for this load

enter PIECES

for the machine 000-999 Quantity information for accounting

enter soil WEIGHT

for the machine 00-99 Weight information for accounting

ENTER CAKE NUMBER

FOR the machine 000-255 Cake number for handling

ENTER LOAD SIZE

FOR the machine 0, 1 0 for full load, 1 for partial load to determine dry

code

enter EMPLOYEE

NUMBER 000-999 Employee number for accounting

enter LOT NUMBER 000-999 Lot number for accounting

CPQ[T 0) ?^bbXQ[T 2PZT 3PcP

>_b]Q\ ?`UbQdY_^±=Qb[ 99

DY\dDg_GQi GQcXUb5hdbQSd_b =C?E@>>?15)$##1F "  '

Be^dXUGQcX3iS\U

CU\USdQV_b]e\Q If the machine is on-line to a Mildata computer, see "Enter Cake Data."

The available formulas are listed in the Run Formula menu.



®®

Enter a formula number (two digit number from 01 to 98) or scroll through

the available formulas by pressing :or ;. See the reference manual

for information on permanent formulas 00 and 99.



 

Appears if a non-existent formula is selected.

MNOTE: A formula may be selected anytime during loading.By selecting the formula before

tilting rearward to load, the machine will partially pre-fill while it is tilted up, saving time.

41>75B* 5^dQ^W\U Q^T CUfUb 8QjQbTc



2^]cPRc fXcW V^^Sb QTX]V _a^RTbbTS RP] RPdbT cWT V^^Sb c^ faP_ Pa^d]S h^da

Q^Sh ^a [X\Qb P]S SXb\T\QTa h^d CWT V^^Sb PaT ]^a\P[[h Xb^[PcTS Qh cWT [^RZTS

Rh[X]STa S^^a

☞

3^ ]^c PccT\_c c^ ^_T] cWT S^^a ^a aTPRW X]c^ cWT Rh[X]STa d]cX[ cWT Rh[X]STa Xb

bc^__TS

G1B>9>7* CSQ\T 8QjQbTc



2^]cPRc fXcW W^c QPcW [X`d^a RP] bRP[S h^d 1PcW [X`d^a RP] _^da Ua^\ cWT S^^a ^a

b_aPh ^dc ^U _^acb ^] cWT Rh[X]STa

☞

3^ ]^c ^_T] cWT Rh[X]STa S^^a fXcW fPcTa X] cWT Rh[X]STa

41>75B* CdbY[U Q^T 3becX 8QjQbTc



<PRWX]Tb fXcW _^fTa ^_TaPcTS S^^a°CWT \^eX]V S^^a RP] bcaXZT h^d ^a RadbW ^a

_X]RW h^da [X\Qb XU RPdVWc QTcfTT] cWT S^^a P]S \PRWX]T B^\T S^^ab \^eT

Pdc^\PcXRP[[h

☞

:TT_ h^dabT[U P]S ^cWTab R[TPa ^U \^eT\T]c PaTPb P]S _PcWb

☞

3^ ]^c ^_TaPcT cWT \PRWX]T fXcW \P[Ud]RcX^]X]V cf^WP]S \P]dP[ R^]ca^[b

?`U^dXUT__b Safeguards prevent the door from opening while a formula is in progress and

immediately after manually terminating a formula.

>_b]Q\ ?`UbQdY_^±=Qb[ 99

DY\dDg_GQi GQcXUb5hdbQSd_b =C?E@>>?15)$##1F #  '

DY\dbUQbgQbTd_\_QT

NModels 48032BTN, 48036QTN, 52038WTN, 72044WTN—Set the Rear/Front Tilt switch

(5<4) to Front (4). Simultaneously hold the Start button () and hold the Up/Down Tilt

switch (6<7) to up (6). Hold until the desired tilt angle is reached or the machine stops at

its rearward limit.

NModels 64046E6N, 72046E5N—Simultaneously hold the Start button () and hold the

Up/Down Tilt switch (6<7) to down (7). Hold until the desired tilt angle is reached or the

machine stops at its rearward limit.

MNOTE: If a formula was selected before tilting, the drain valve closes and the machine partially

fills. Be sure to close the door before returning to the non-tiltedposition otherwise the drain will

open and the water will drain out.

41>75B* 5^dQ^W\U Q^T CUfUb 8QjQbTc



2^]cPRc fXcW V^^Sb QTX]V _a^RTbbTS RP] RPdbT cWT V^^Sb c^ faP_ Pa^d]S h^da

Q^Sh ^a [X\Qb P]S SXb\T\QTa h^d

☞

>_T] _^RZTc \PRWX]Tb ^][h°3^ ]^c Y^V cWT Rh[X]STa P]S _d[[ cWT V^^Sb Pc

cWT bP\T cX\T

☞

:TT_ h^dabT[U P]S ^cWTab R[TPa ^U \^eT\T]c PaTPb P]S _PcWb

☞

3^ ]^c ^_TaPcT cWT \PRWX]T fXcW \P[Ud]RcX^]X]V cf^WP]S \P]dP[ R^]ca^[b

:_Wd_XU\``e\\Y^dXUW__Tc Release the goods from the bag or other loading device,

then jog as follows:

Simultaneously hold the Start button () and the Jog switch (or ). The cylinder turns until

buttons are released.

Change rotation direction and rotate again, if necessary.

3\_cUdXUT__b Simultaneously hold the Door Open button () and hold the Hydraulic Door

switch to close (). Continue to hold until the door latches.

MNOTE: Closing the door before tilting down prevents the drain valve from opening and the loss

of water.

BUdeb^d_^_^dY\dUT`_cYdY_^Vb_]dY\dbUQbgQbT

NModels48032BTx, 48036QTx,52038WTx,72044WTx—Simultaneouslyholdthe Startbutton

() and hold the Up/Down Tilt switch (6<7) to down (7). Hold until the machine reaches

its non-tilted position.

NModels 64046E6N, 72046E5N—Simultaneously hold the Start button () and hold the

Up/DownTiltswitch(6<7)to up(6).Holduntil themachinereaches itsnon-tiltedposition.

>_b]Q\ ?`UbQdY_^±=Qb[ 99

DY\dDg_GQi GQcXUb5hdbQSd_b =C?E@>>?15)$##1F $  '

1TTSXU]YSQ\cYVbUaeYbUT Chemical supplies may be added manually or automatically,

depending on the optional hardware furnished and the formulas used. The possible methods are as

follows:

NAutomatically inject chemicals with a pumped chemical or central liquid supply system.

NLoad the supply injector before starting the cycle. Supplies are flushed in automatically.

NRe-load supply injector compartments or manually flush compartment one during the cycle,

when prompted by the formula.

NPour supplies through the soap chute before or during the cycle.

Because the injection method, formulas, and chemicals to be used are determined in the field,

the operator procedures for adding chemicals are determined locally. See the reference manual for

further information on the optional supply injector, liquid supply injection, and formulas.

CdQbddXUSiS\U When the operator signal is sounding (door closedand formula selected), press

the Start button ().

BUc`_^Td_dXUU^T_VSiS\U The operator signal will sound when the cycle ends. It may

also sound during the cycle if operator attention is required. Check the display.





The cycle is completed.

ªªªªªªªª



"TUMBLING"—If desired, open the door, pull the goods down, close the

door, then press the Startbutton () to continue tumbling for two minutes.

"REVERSING"or"DRAINSPEED"—PresstheSignalCancelbutton()

to stop cylinder motion and complete the cycle.

41>75B* 3becX 8QjQbTc



CX[cX]V \PRWX]Tb ^][h°CWT \PRWX]T RP] RadbW h^da Q^Sh ^a [X\Qb XU h^d PaT

RPdVWc QTcfTT] cWT cX[cX]V W^dbX]V P]S P bcPcX^]Pah ^QYTRc B^\T \PRWX]Tb cX[c

Pdc^\PcXRP[[h

☞

:TT_ h^dabT[U P]S ^cWTab R[TPa ^U \^eT\T]c PaTPb P]S _PcWb

☞

:TT_ Q^cW WP]Sb ^] cWT R^]ca^[b fWX[T ^_TaPcX]V

☞

3^ ]^c ^_TaPcT cWT \PRWX]T fXcW \P[Ud]RcX^]X]V cf^WP]S \P]dP[ R^]ca^[b

>_b]Q\ ?`UbQdY_^±=Qb[ 99

DY\dDg_GQi GQcXUb5hdbQSd_b =C?E@>>?15)$##1F %  '

DY\dV_bgQbTd_e^\_QT Place the cart or other receiving device under the door, then tilt as

follows:

NModels 48032BTx, 48036QTx, 52038WTx, 72044WTx—Set the Rear/Front Tilt switch

(5<4) to Rear (5). Simultaneously hold the Start button () and hold the Up/Down Tilt

switch (6<7) to up (6). Hold until the desired tilt angle is reached or the machine stops at

its forward limit.

NModels 64046E6N, 72046E5N—Simultaneously hold the Start button () and hold the

Up/Down Tilt switch (6<7) to up (6). Hold until the desired tilt angle is reached or the

machine stops at its forward limit.

:_Wd_TYcSXQbWUdXUW__Tc

Simultaneously hold the Start button () and the Jog switch (or ). The cylinder turns until

buttons are released.

Change rotation direction and rotate again, if necessary.

BUdeb^d_^_^dY\dUT`_cYdY_^Vb_]dY\dV_bgQbT Simultaneously hold the Start

button () and hold the Up/Down Tilt switch (6<7) to down (7). Hold until the machine reaches

its non-tilted position.

>_b]Q\ ?`UbQdY_^±=Qb[ 99

DY\dDg_GQi GQcXUb5hdbQSd_b =C?E@>>?15)$##1F &  '

=_^Yd_b>_b]Q\?`UbQdY_^

When the door is closed, normal run displays similar to those below will appear.

Level not satisfied; no chemicals

actuated: u®;I®®®S®®¤;

?M®puV®*

alternates

with u®;I®®¤;

¤

Level satisfied; no chemicals

actuated: u®;I®®®S®®¤;

?M®puV®u

alternates

with u®;I®®¤;

?M®puV®®

Chemicals or signal actuated: u®;I®®®S®®¤;

®¤a®V

alternates

with u®;I®®¤;

®¤a®V

Draining: 

®u;¤®¤®

Extracting: ®S;®®®®S®®S;®

 ®VS®

alternates

with ®S;® ®S;®

 ®VS®

Data What it Means Data What it Means

Bath Steps

u®;I Formula time remaining ® Step name

®®® Formula number ¤ Waiting for desired level

® Step number u® Electronic level sensing waiting for

10 inches (or cm)

®¤; Step time remaining M®®u¤S®®uS Metered water: A=achieved,

D=desired

?? Bath temperature (°F/°C) if

temp probes configured;

A=achieved, D=desired

® If speed is programmable: 0=low,

1=high. Shows RPM for variable

speed machines.

*Level achieved: * (below

low), 1, 2, 3 ®¤a®V Chemical number and name number

(alternates for multiple chemicals)

 Water valves on: Hot, Cold,

2nd, 3rd  Chemical name (alternates for

multiple chemicals)

Drain/Extract Steps

®u;¤® Drain time remaining   Extract speed (shows HI for single

speed)

¤® Actual speed if configured

for RPM sensing and

variable speed

>_b]Q\ ?`UbQdY_^±=Qb[ 99

DY\dDg_GQi GQcXUb5hdbQSd_b =C?E@>>?15)$##1F '  '

<B>D?DCB04(#"%0E

3_bbUSdY^W5bb_bc±=Qb[99

GQcXUb5hdbQSd_b

9^dUbbe`dY_^cBU`QYbQR\URidXU?`UbQd_b—These errors can

usually be corrected at the operator controls.



#o«jH#XH

The three-wire relay supplying control circuit power to the machine was

de-energized or power was restored to the machine after a shutdown or

power loss.

RECOVERY: Press to close the three-wire circuit. If the three-wire circuit remains disabled

or another message appears on the display, request authorized service.



 

Accumulator data is unreliable.

RECOVERY: Press 6to clear accumulator data and resume operation.



 

The water data is unreliable.

RECOVERY: Press 6so the controller prompts for information. The machine resumes

operation.NOTE:Ifthismachinedoesnothavemeteredwater,requestmanagementassistancetoensure

that the configure values match the equipment.

 ;

¤

Level 2 was not achieved before an extract was manually commanded.

RECOVERY: Manually command level 2. Permit time to achieve this level, then manually

command extract. Continue manual operation. Press to resume operation.

9^dUbbe`dY_^cBUaeYbY^W=Q^QWU]U^d1ccYcdQ^SU

—These errors usually require accessing program data and procedures found in the reference manual.

!

VS

Program data was corrupted.

RECOVERY: Request management assistance to clear the memory and reprogram the machine.

Return to run mode to resume operation.



!

Configure data was corrupted.

RECOVERY: Request management assistance to reconfigure the machine. Return to run mode

to resume operation.

o#jH



A circuit board is failed or is missing.

RECOVERY: Press 2. Request management assistance to verify that configurevalues match

the equipment. If the message returns, request authorized service.

 An invalid password was entered during manual intervention.

RECOVERY: Enter a valid password.

 The work order number is not in Mildata memory.