Milwaukee 4004 Guide
46 02-04-1229 BallBearing (1)
47 16-70-0320 120VArmature (1)
48 22-84-0790 Fan (1)
49 42-14-0291 Bafe (1)
50 02-04-1041 BallBearing (1)
51 06-82-9152 10-24x2-3/4"PanHd.Sem.T-25 (2)
52 18-70-0290 120V.Field (1)
53 23-16-1410 MotorInsulator (1)
54 22-20-0680 BrushTube (2)
55 22-18-0702 CarbonBrushAssembly (2)
56 06-82-8835 8-32x5/16"PanHd.Sem.T-20 (2)
57 22-56-0470 TerminalBlock (1)
58 22-38-0140 WireTrap (1)
59 31-17-0200 CordClamp (1)
60 06-82-7326 8-16x1"PanHd.PlastiteT-20 (2)
61 22-64-4460 CordSet(Incl.23-36-0120Plug) (1)
62 06-72-1720 ServiceRivet (2)
63 12-99-1875 ServiceNameplate (1)
64 22-32-0350 BrushCover (2)
65 06-82-5316 8-32x1/2"PanHd.Slt.TaptiteT-20 (2)
66 28-50-6363 MotorHousing (1)
67 06-82-5266 4-40x1/4"PanHd.TaptiteT-10 (2)
68 12-98-2100 InstructionPlate (1)
69 06-95-5200 8-32x5/16"SlottedHexHd.Screw (1)
49-96-4700 1-3/8"OpenEndWrench (1)
45-88-0800 WaterHoseWasher(ForFig.No.1) (1)
61-10-0660 RetainingNutSpannerTool (1)
FOR MOUNTING DRILL MOTOR USE:
06-75-3090 1/4-20x7/8"SocketHd.Screw (4)
06-97-4050 1/4"SplitRingLockWasher (4)
FIG. LUBRICATION
1918Oz.Type"J"Grease,No.49-08-4220.
1 42-04-0600WaterHoseAdapter (1)
2 45-80-0060ShutOffValve (1)
3 06-57-1050 RetainingNut (1)
4 45-88-1140 ThrustWasher (2)
5 43-06-0160 ClutchDisc-Outer (3)
6 43-06-0150 ClutchDisc-Inner (5)
7 43-76-0051 WaterSwivelHsg. (With 06-83-2430 Scr.) (1)
8 40-50-2150 DiscSpring (4)
9 45-06-0635 Seal (2)
10 45-88-8565 Washer (1)
13 38-50-6020 Spindle (1)
16 34-80-3800 RetainingRing (1)
17 02-20-2515 BallBearing (1)
18 06-82-9202 1/4-20x4-1/4"TaptiteT-30 (4)
19 28-14-1870 GearCaseAssy.(Inc.06-65-1535Pin) (1)
20 45-36-1520 SpindleSpacer (1)
21 32-75-3430 SpindleGear (1)
22 02-50-4830 NeedleBearing (1)
23 02-04-1205 BallBearing (4)
24 36-66-3751 PinionShaftAssy. (1)
25 06-42-1600 WoodruffKey (1)
26 32-40-1581 IntermediateGear (1)
27 40-50-6300 ShiftingSpring (2)
28 44-70-0100 ShiftingPlunger (2)
30 45-88-0520 ThrustBearingWasher (1)
31 02-80-1800 ThrustBearing (1)
32 32-10-0061 ClutchGearAssembly (1)
34 36-14-0720 ClutchPinionShaft (1)
35 45-88-0530 ThrustBearingWasher (1)
36 02-80-5000 ThrustBearing (1)
37 32-10-0051 ClutchGearAssembly (1)
38 45-88-0510 ThrustBearingWasher (2)
39 02-80-1200 ThrustBearing (1)
40 45-98-0090 ShiftingYoke (1)
41 14-13-0210 DiaphragmAssy.(Inc.06-65-1155Pin) (1)
42 30-15-0272 ShiftCam (1)
43 45-06-0350 GearcaseSeal (1)
44 06-65-0840 1/8x3/4"GroovePin (1)
45 25-60-0056 ShiftingKnob (1)
00
WIRING INSTRUCTION
REVISED BULLETIN DATE
SERVICE PARTS LIST
MILWAUKEE ELECTRIC TOOL CORPORATION
13135 W. LISBON RD., BROOKFIELD, WI 53005
Drwg. 2
BULLETIN NO.
STARTING
SERIAL NO.
54-16-5000
CATALOG NO. 841A
Jan. 2006
EXAMPLE:
Component Parts (Small #)
Are Included When Ordering
The Assembly (Large #).
58-01-0930
0
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
DYMODRILL with INTERNAL CLUTCH
4004
FIG. PART NO. DESCRIPTION OF PART NO. REQ. FIG. PART NO. DESCRIPTION OF PART NO. REQ.
SEE THE REVERSE SIDE
FOR THE SERVICING
OF THE INTERNAL
CLUTCH MECHANISM
Servicing the Clutch Mechanism-
Torque Value for the Clutch Mechanism Retaining Nut (g. no. 3).
Grease / Lubrication — when assembling the internal clutch component parts:
the Clutch Discs (g. nos. 5 and 6), Thrust Washers (g. no. 4) and
Disc Springs (g. no. 8) are to be lightly coated with grease
(Cat. No. 49-08-4220 type ‘J’) during their assembly
into the spindle gear.
Grease / Lubrication specication includes
coating internal bore of the spindle gear.
4 45-88-1140 Thrust Washers (2)
5 43-06-0160 Clutch Discs-Outer (3)
6 43-06-0150 Clutch Discs-Inner (5)
8 40-50-2150 Spring Discs (4)
32-75-3430 Spindle Gear (1)
Service note: the assembly torque for the Clutch Mechanism Retaining Nut,
No. 06-57-1050 (g. no. 3), which insures the static torque required to slip
the clutch mechanism, as lubricated, should be 45-50 ft-lbs.
With the gear case separated from the diaphragm & motor housing of the
Clutch Dymo-Drill motor —
• insert & engage a 61-10-0660 retaining nut spanner with the notches
in the 06-57-1050 clutch adjustment retaining nut.
• with a 1/2" hex socket bit driver attached to a torque wrench,
interlock the male hex with the female hex found in the threaded end
of the dymo-drill spindle.
• turn the torque wrench clockwise , observing the torque reading
and tighten the clutch adjustment retaining nut on the rear of the
spindle shaft until a value of 45-50 ft-lbs is obtained.
Retaining Nut Spanner
Service Tool
No. 61-10-0660
1/2" Hex Bit Socket Driver,
Snap-On #psa16,
Pronto#5441½
or equivalent
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