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Milwaukee 4004 Guide

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
 46 02-04-1229 BallBearing (1)
 47 16-70-0320 120VArmature (1)
 48 22-84-0790 Fan (1)
 49 42-14-0291 Bafe (1)
 50 02-04-1041 BallBearing (1)
 51 06-82-9152 10-24x2-3/4"PanHd.Sem.T-25 (2)
 52 18-70-0290 120V.Field (1)
 53 23-16-1410 MotorInsulator (1)
 54 22-20-0680 BrushTube (2)
 55 22-18-0702 CarbonBrushAssembly (2)
 56 06-82-8835 8-32x5/16"PanHd.Sem.T-20 (2)
 57 22-56-0470 TerminalBlock (1)
 58 22-38-0140 WireTrap (1)
 59 31-17-0200 CordClamp (1)
 60 06-82-7326 8-16x1"PanHd.PlastiteT-20 (2)
 61 22-64-4460 CordSet(Incl.23-36-0120Plug) (1)
 62 06-72-1720 ServiceRivet (2)
 63 12-99-1875 ServiceNameplate (1)
 64 22-32-0350 BrushCover (2)
 65 06-82-5316 8-32x1/2"PanHd.Slt.TaptiteT-20 (2)
 66 28-50-6363 MotorHousing (1)
 67 06-82-5266 4-40x1/4"PanHd.TaptiteT-10 (2)
 68 12-98-2100 InstructionPlate (1)
 69 06-95-5200 8-32x5/16"SlottedHexHd.Screw (1)
   49-96-4700 1-3/8"OpenEndWrench (1)
   45-88-0800 WaterHoseWasher(ForFig.No.1) (1)
   61-10-0660 RetainingNutSpannerTool (1)
FOR MOUNTING DRILL MOTOR USE:
 06-75-3090 1/4-20x7/8"SocketHd.Screw (4)
 06-97-4050 1/4"SplitRingLockWasher (4)
FIG. LUBRICATION
 1918Oz.Type"J"Grease,No.49-08-4220.
    
   
 1 42-04-0600WaterHoseAdapter (1)
 2 45-80-0060ShutOffValve (1)
 3 06-57-1050 RetainingNut (1)
 4 45-88-1140 ThrustWasher (2)
 5 43-06-0160 ClutchDisc-Outer (3)
 6 43-06-0150 ClutchDisc-Inner (5)
 7 43-76-0051 WaterSwivelHsg. (With 06-83-2430 Scr.) (1)
 8 40-50-2150 DiscSpring (4)
 9 45-06-0635 Seal (2)
 10 45-88-8565 Washer (1)
 13 38-50-6020 Spindle (1)
 16 34-80-3800 RetainingRing (1)
 17 02-20-2515 BallBearing (1)
 18 06-82-9202 1/4-20x4-1/4"TaptiteT-30 (4)
 19 28-14-1870 GearCaseAssy.(Inc.06-65-1535Pin) (1)
 20 45-36-1520 SpindleSpacer (1)
 21 32-75-3430 SpindleGear (1)
 22 02-50-4830 NeedleBearing (1)
 23 02-04-1205 BallBearing (4)
 24 36-66-3751 PinionShaftAssy. (1)
 25 06-42-1600 WoodruffKey (1)
 26 32-40-1581 IntermediateGear (1)
 27 40-50-6300 ShiftingSpring (2)
 28 44-70-0100 ShiftingPlunger (2)
 30 45-88-0520 ThrustBearingWasher (1)
 31 02-80-1800 ThrustBearing (1)
 32 32-10-0061 ClutchGearAssembly (1)
 34 36-14-0720 ClutchPinionShaft (1)
 35 45-88-0530 ThrustBearingWasher (1)
 36 02-80-5000 ThrustBearing (1)
 37 32-10-0051 ClutchGearAssembly (1)
 38 45-88-0510 ThrustBearingWasher (2)
 39 02-80-1200 ThrustBearing (1)
 40 45-98-0090 ShiftingYoke (1)
 41 14-13-0210 DiaphragmAssy.(Inc.06-65-1155Pin) (1)
 42 30-15-0272 ShiftCam (1)
 43 45-06-0350 GearcaseSeal (1)
 44 06-65-0840 1/8x3/4"GroovePin (1)
 45 25-60-0056 ShiftingKnob (1)

    
00
WIRING INSTRUCTION
REVISED BULLETIN DATE
SERVICE PARTS LIST
MILWAUKEE ELECTRIC TOOL CORPORATION
13135 W. LISBON RD., BROOKFIELD, WI 53005
Drwg. 2
BULLETIN NO.
STARTING
SERIAL NO.
54-16-5000
CATALOG NO. 841A
Jan. 2006
EXAMPLE:
Component Parts (Small #)
Are Included When Ordering
The Assembly (Large #).
58-01-0930
0
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
DYMODRILL with INTERNAL CLUTCH
4004
FIG. PART NO. DESCRIPTION OF PART NO. REQ. FIG. PART NO. DESCRIPTION OF PART NO. REQ.
SEE THE REVERSE SIDE
FOR THE SERVICING
OF THE INTERNAL
CLUTCH MECHANISM
Servicing the Clutch Mechanism-
Torque Value for the Clutch Mechanism Retaining Nut (g. no. 3).
Grease / Lubrication — when assembling the internal clutch component parts:
the Clutch Discs (g. nos. 5 and 6), Thrust Washers (g. no. 4) and
Disc Springs (g. no. 8) are to be lightly coated with grease
(Cat. No. 49-08-4220 type ‘J’) during their assembly
into the spindle gear.

Grease / Lubrication specication includes
coating internal bore of the spindle gear.
4 45-88-1140 Thrust Washers  (2)
5 43-06-0160 Clutch Discs-Outer (3)
6 43-06-0150 Clutch Discs-Inner  (5)
8 40-50-2150 Spring Discs  (4)
 32-75-3430 Spindle Gear  (1)
Service note: the assembly torque for the Clutch Mechanism Retaining Nut,
No. 06-57-1050 (g. no. 3), which insures the static torque required to slip
the clutch mechanism, as lubricated, should be 45-50 ft-lbs.
With the gear case separated from the diaphragm & motor housing of the
Clutch Dymo-Drill motor —
• insert & engage a 61-10-0660 retaining nut spanner with the notches
  in the 06-57-1050 clutch adjustment retaining nut.
• with a 1/2" hex socket bit driver attached to a torque wrench, 
  interlock the male hex with the female hex found in the threaded end
  of the dymo-drill spindle.
• turn the torque wrench clockwise , observing the torque reading 
  and tighten the clutch adjustment retaining nut on the rear of the 
  spindle shaft until a value of 45-50 ft-lbs is obtained.
Retaining Nut Spanner
Service Tool
No. 61-10-0660
1/2" Hex Bit Socket Driver,
Snap-On #psa16,
Pronto#5441½
or equivalent