Minebea Intec Maxxis 5 User manual

Process Controller Maxxis 5 PR 5900
Operating Instructions
Translation of original operating instructions 9499 050 59900 Edition 6.1.1 02/26/2018
Release 2.26.xx-Exx
Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany
Phone: [phone] Fax: [phone]

Foreword
Must be followed!
Any information in this document is subject to change without notice and does not represent a commitment on
the part of Minebea Intec unless legally prescribed. This product should be operated/installed only by trained
and qualied personnel. In correspondence concerning this product, the type, name, and release number/serial
number as well as all license numbers relating to the product have to be cited.
Note
The product is partially protected by copyright. It may not be changed or copied, and it may not be used without
purchasing or written permission from the copyright owner (Minebea Intec). Its use constitutes acceptance by
you of the above-mentioned provisions.

Table of contents
1 Introduction.........................................................................................................................................6
1.1 Read the manual.........................................................................................................................................................6
1.2 This is what operating instructions look like..........................................................................................................6
1.3 This is what lists look like...........................................................................................................................................6
1.4 This is what menu items and softkeys look like.....................................................................................................6
1.5 This is what the safety instructions look like..........................................................................................................6
1.6 Hotline.......................................................................................................................................................................... 7
2 Commissioning.....................................................................................................................................8
2.1 Display and control panel..........................................................................................................................................8
2.1.1 Overview............................................................................................................................................................8
2.1.2 Display elements..............................................................................................................................................8
2.1.3 Operating elements........................................................................................................................................ 11
2.1.4 Display and operation using VNC client..................................................................................................... 18
2.2 Data security and data storage .............................................................................................................................. 18
2.2.1 Power failure................................................................................................................................................... 18
2.2.2 Warm start....................................................................................................................................................... 18
2.2.3 Cold start......................................................................................................................................................... 18
2.3 Switching on the device........................................................................................................................................... 19
2.4 Switching o the device..........................................................................................................................................20
2.5 Device warm-up time...............................................................................................................................................20
2.6 Operating via front-panel keys/PC keyboard......................................................................................................20
2.7 Overwrite protection................................................................................................................................................20
2.7.1 CAL switch.......................................................................................................................................................20
2.7.2 Software ..........................................................................................................................................................22
2.8 Switching on blackbox device ................................................................................................................................24
2.8.1 Connecting to remote terminal PR 5900/6x, ../7x...................................................................................24
2.8.2 Network settings............................................................................................................................................24
2.8.3 Connecting to notebook/PC ........................................................................................................................25
2.9 Operating via a notebook/PC.................................................................................................................................26
2.9.1 Finding and connecting the device automatically in the network.........................................................26
2.9.2 Finding and connecting a device with a notebook/PC ............................................................................26
2.9.3 Searching the device in the network with "IndicatorBrowser"...............................................................27
2.9.4 Resetting the network address....................................................................................................................29
2.9.5 Operation using VNC.....................................................................................................................................29
2.9.6 Operation via a web browser.......................................................................................................................30
3 Operation and control........................................................................................................................ 32
3.1 User login/logout .....................................................................................................................................................32
3.1.1 User login........................................................................................................................................................32
3.1.2 User Logout ....................................................................................................................................................33
Process Controller Maxxis 5 PR 5900 Table of contents
EN-1 Minebea Intec

3.2 User management....................................................................................................................................................33
3.3 Selecting the operating language..........................................................................................................................34
3.4 System menu.............................................................................................................................................................34
3.5 Help functions...........................................................................................................................................................36
3.6 Alibi memory.............................................................................................................................................................36
3.7 Showing the calibration data..................................................................................................................................37
3.8 Increased resolution (10-fold) of the weight value .............................................................................................37
3.9 Functions via the website........................................................................................................................................37
3.9.1 Display weighing points in a table ..............................................................................................................39
3.9.2 Browse database........................................................................................................................................... 40
3.9.3 Browsing the Alibi memory......................................................................................................................... 40
3.9.4 Displaying manuals ....................................................................................................................................... 41
3.9.5 Browse the event log..................................................................................................................................... 41
3.9.6 Browse log les ..............................................................................................................................................42
3.9.7 Displaying a log of the last system error....................................................................................................42
3.9.8 Screenshot ......................................................................................................................................................43
3.9.9 Export database.............................................................................................................................................43
3.9.10 Export Alibi memory......................................................................................................................................44
3.9.11 Export service report.....................................................................................................................................44
3.9.12 Backup and restore setup data....................................................................................................................45
3.9.13 Loading language les..................................................................................................................................47
3.10 BIOS BOOT menu .....................................................................................................................................................47
3.10.1 Open BIOS BOOT menu................................................................................................................................48
3.10.2 BIOS BOOT menu in blackbox device.........................................................................................................54
3.10.3 System messages in blackbox device.........................................................................................................54
4 System setup......................................................................................................................................56
4.1 Connected devices ...................................................................................................................................................57
4.1.1 Remote display...............................................................................................................................................57
4.1.2 ModBus-RTU master.....................................................................................................................................59
4.1.3 PC via EW-Com............................................................................................................................................... 61
4.1.4 Printer..............................................................................................................................................................63
4.1.5 Remote terminal .............................................................................................................................................71
4.1.6 Barcode scanner (with Ex approval).............................................................................................................71
4.2 Date & time................................................................................................................................................................73
4.3 Operating parameters .............................................................................................................................................75
4.4 Network parameters ............................................................................................................................................... 80
4.5 Network share connections ....................................................................................................................................83
4.5.1 Add...................................................................................................................................................................84
4.5.2 Change.............................................................................................................................................................86
4.5.3 Remove............................................................................................................................................................87
4.6 Fieldbus parameters ................................................................................................................................................88
4.6.1 Fieldbus settings for the SPS .......................................................................................................................89
Process Controller Maxxis 5 PR 5900 Table of contents
Minebea Intec EN-2

4.7 Weighing points........................................................................................................................................................90
4.7.1 Internal weighing point.................................................................................................................................92
4.7.2 Liquid counter .............................................................................................................................................. 123
4.7.3 User scale ......................................................................................................................................................126
4.7.4 A+B (scale)..................................................................................................................................................... 129
4.7.5 xBPI scale ...................................................................................................................................................... 132
4.7.6 SBI scale......................................................................................................................................................... 157
4.7.7 Pendeo Truck.................................................................................................................................................161
4.7.8 Pendeo Process............................................................................................................................................ 187
4.7.9 PR-Net weighing point ............................................................................................................................... 213
4.7.10 Mettler-Scale................................................................................................................................................ 216
4.7.11 SMA scale ...................................................................................................................................................... 221
4.8 Display settings.......................................................................................................................................................225
4.9 License settings ......................................................................................................................................................226
4.9.1 Application license.......................................................................................................................................227
4.9.2 Demo mode ..................................................................................................................................................227
4.9.3 Default (restoring factory settings)...........................................................................................................229
4.10 User management..................................................................................................................................................229
4.10.1 Create user.................................................................................................................................................... 231
4.10.2 Copy user.......................................................................................................................................................234
4.10.3 Change user settings...................................................................................................................................235
4.10.4 Remove user.................................................................................................................................................236
4.10.5 Deactivate user management....................................................................................................................238
4.10.6 Error logging in ............................................................................................................................................238
4.11 Alibi memory.......................................................................................................................................................... 240
4.11.1 Tidy up records.............................................................................................................................................241
4.11.2 Delete.............................................................................................................................................................242
5 System information..........................................................................................................................244
5.1 Show version .......................................................................................................................................................... 245
5.2 Show status ............................................................................................................................................................ 246
5.3 Show alarm information........................................................................................................................................247
5.4 Show HW options .................................................................................................................................................. 248
5.5 Show ModBus-TCP I/O module .......................................................................................................................... 249
5.6 Browsing the Alibi memory................................................................................................................................... 251
5.6.1 Search for specic date in Alibi memory.................................................................................................. 251
5.6.2 Search for a given sequence number ...................................................................................................... 254
5.6.3 Status Alibi memory ....................................................................................................................................255
5.7 Show calibration check number...........................................................................................................................256
5.8 Show Pendeo data..................................................................................................................................................257
5.9 Show event log....................................................................................................................................................... 260
5.10 Print conguration settings.................................................................................................................................. 261
Process Controller Maxxis 5 PR 5900 Table of contents
EN-3 Minebea Intec

6 System maintenance........................................................................................................................ 263
6.1 Backup..................................................................................................................................................................... 264
6.1.1 SD card...........................................................................................................................................................265
6.1.2 USB stick........................................................................................................................................................267
6.1.3 Shared directory.......................................................................................................................................... 269
6.2 Restore..................................................................................................................................................................... 271
6.2.1 SD card...........................................................................................................................................................273
6.2.2 USB stick........................................................................................................................................................275
6.2.3 Shared directory...........................................................................................................................................278
6.3 Export.......................................................................................................................................................................281
6.3.1 USB stick........................................................................................................................................................282
6.3.2 Shared directory.......................................................................................................................................... 284
6.4 Import...................................................................................................................................................................... 286
6.4.1 USB stick....................................................................................................................................................... 288
6.4.2 Shared directory........................................................................................................................................... 291
6.5 Alibi memory maintenance.................................................................................................................................. 294
6.5.1 Export selection of records.........................................................................................................................295
6.5.2 Export + tidy up selection of records....................................................................................................... 298
6.5.3 Print selection of records........................................................................................................................... 302
6.5.4 Print + tidy up selection of records.......................................................................................................... 305
6.6 SD card maintenance............................................................................................................................................308
6.6.1 Format SD card............................................................................................................................................ 309
6.6.2 Cleanup backups..........................................................................................................................................310
6.7 Create service report...............................................................................................................................................311
6.8 Shutdown & power o........................................................................................................................................... 313
6.8.1 Shutdown & Power o (without SD card)................................................................................................. 314
6.9 Update software .....................................................................................................................................................314
6.9.1 Update (soft key).......................................................................................................................................... 315
6.9.2 Update software............................................................................................................................................317
6.9.3 Update software with FlashIt.....................................................................................................................326
6.9.4 Update software for remote terminal.......................................................................................................329
6.9.5 Remove application.....................................................................................................................................330
6.9.6 Restore software from SD card.................................................................................................................. 331
6.10 Factory reset............................................................................................................................................................ 331
6.11 Test hardware..........................................................................................................................................................332
6.11.1 Display test....................................................................................................................................................333
6.11.2 Keyboard test...............................................................................................................................................334
6.11.3 I/O cards test................................................................................................................................................335
7 ModBus protocol .............................................................................................................................345
7.1 General description................................................................................................................................................345
8 Fieldbus interface ............................................................................................................................346
Process Controller Maxxis 5 PR 5900 Table of contents
Minebea Intec EN-4

8.1 General notes ......................................................................................................................................................... 346
8.2 Scale protocol......................................................................................................................................................... 346
8.2.1 Data exchange range ................................................................................................................................. 346
8.2.2 Reading and writing data with function numbers................................................................................. 349
8.2.3 Reading and writing bits directly ............................................................................................................. 350
8.2.4 Waiting for the result of the action ........................................................................................................... 351
8.2.5 Function numbers........................................................................................................................................ 351
8.2.6 Example: reading the gross weight...........................................................................................................356
8.2.7 Special note for DeviceNet and EtherNet IP............................................................................................357
8.3 SPM protocol...........................................................................................................................................................357
8.3.1 Data exchange range ..................................................................................................................................357
8.3.2 Function numbers....................................................................................................................................... 358
8.3.3 Error code......................................................................................................................................................359
8.3.4 Data exchange modes................................................................................................................................ 360
9 Error messages ................................................................................................................................ 363
9.1 Error messages measuring circuit........................................................................................................................363
9.2 Error messages for xBPI scales............................................................................................................................ 364
9.3 Error messages for Pendeo load cells .................................................................................................................365
9.4 Error messages at PR-Net weighing point.........................................................................................................366
9.5 Error messages at "Mettler-Scale" weighing point...........................................................................................366
9.6 Warnings when assigning a weighing point.......................................................................................................366
9.7 Error messages during calibration.......................................................................................................................367
9.7.1 Determine MAX (maximum capacity).......................................................................................................367
9.7.2 Determining the scale interval.................................................................................................................. 368
9.7.3 Determining the dead load ....................................................................................................................... 368
9.7.4 Calibrating with weight...............................................................................................................................369
9.8 Error status in "LAST_ERROR"..............................................................................................................................370
10 Printouts...........................................................................................................................................371
10.1 Conguration printout............................................................................................................................................371
10.2 Test printout............................................................................................................................................................375
10.3 Alibi printout ...........................................................................................................................................................376
Process Controller Maxxis 5 PR 5900 Table of contents
EN-5 Minebea Intec

1 Introduction
1.1 Read the manual
-Please read this manual carefully and completely before using the product.
-This manual is part of the product. Keep it in a safe and easily accessible location.
-
1.2 This is what operating instructions look like
1. - n. are placed before steps that must be done in sequence.
1.3 This is what lists look like
-indicates an item in a list.
1.4 This is what menu items and softkeys look like
[ ] frame menu items and softkeys.
Example:
[Start]- [Applications]- [Excel]
1.5 This is what the safety instructions look like
Signal words indicate the severity of the danger involved when measures for preventing
hazards are not followed.
DANGER
Warning of personal injury
DANGER indicates death or severe, irreversible personal injury which will occur if the
corresponding safety measures are not observed.
Take the corresponding safety precautions.
WARNING
Warning of hazardous area and/or personal injury
WARNING indicates that death or severe, irreversible injury may occur if appropriate
safety measures are not observed.
Take the corresponding safety precautions.
CAUTION
Warning of personal injury.
CAUTION indicates that minor, reversible injury may occur if appropriate safety
measures are not observed.
Take the corresponding safety precautions.
is placed before a step.
describes the result of a step.
Process Controller Maxxis 5 PR 5900 1 Introduction
Minebea Intec EN-6

NOTICE
Warning of damage to property and/or the environment.
NOTICE indicates that damage to property and/or the environment may occur if
appropriate safety measures are not observed.
Take the corresponding safety precautions.
Note:
User tips, useful information, and notes.
1.6 Hotline
Phone: [phone]
Fax: [phone]
eMail: [email protected]
1 Introduction Process Controller Maxxis 5 PR 5900
EN-7 Minebea Intec

2 Commissioning
2.1 Display and control panel
2.1.1 Overview
.
No. Name
Display elements
1 LED status display, see Chapter 2.1.2.2
3 5.7" TFT color display, see Chapter 2.1.2.1
Operating elements, see Chapter 2.1.3.1
2 Function keys
4 Alphanumeric keypad
5 Indicator keys
6 Application keys
7 Navigation/menu keys, incl. soft keys
8 On/o button
2.1.2 Display elements
-TFT screen display, see Chapter 2.1.2.1
-LED status display, see Chapter 2.1.2.2
Process Controller Maxxis 5 PR 5900 2 Commissioning
Minebea Intec EN-8