Mitsubishi FUSO FE 2006 User manual

Pub. No. MH998808
Owner’s Manual
Pub. No. MH998808
’05-3
MAR. ’05 Printed in Japan
Owner’s Manual
2006 Model
2006 Model
Pub. No. MH998808

OWNER AND VEHICLE INFORMATION
OWNER NAME:
USER/COMPANY NAME:
MAILING ADDRESS:
CITY, STATE: ZIP:
VEHICLE IDENTIFICATION NUMBER:
DATE OF DELIVERY (WARRANTY START DATE): / /
MO. DAY YR.
SELLING DEALER IMPRINT HERE
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Foreword
Thank you for purchasing a Mitsubishi Fuso FE, FG Truck.
This Owner’s Manual explains proper vehicle handling, simple maintenance practices, and the
periodical maintenance schedule to ensure that you are able to drive your vehicle safely and com-
fortably.
As improper use of the vehicle may result in a breakdown or cause an accident, we urge you to
read this handbook thoroughly before operating the vehicle.
Please keep this manual in the vehicle so it is always available for reference. If you sell the vehi-
cle, make sure the next owner receives this manual and is aware of its contents.
© 2005 Mitsubishi Fuso Truck & Bus Corporation Printed in Japan
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Reading the handbook
QThe information in this manual is accurate as of the time of printing. Because of differences in specifica-
tions and improvements that may be added after preparation of this manual, some of the explanations
and illustrations in this handbook may not apply to your vehicle.
QThe following symbols are used throughout this handbook:
: optional equipment
: requests that reader should refer to the page of the number indicated.
QThis manual contains important cautionary instructions and supplementary information under the follow-
ing four headings which identify the nature of the instructions and information:
QCalifornia Proposition 65 Warning
DANGER Precautions that should be taken when handling dangerous sub-
stances such as battery fluid in order to prevent a serious injury or
death
WARNING Precautionary instructions, which, if not observed, could result in
serious injury or death.
CAUTION Precautionary instructions, which, if not observed, could result in
damage to or destruction of equipment or parts.
NOTE: Suggestions or supplementary information for more efficient use of
equipment or better understanding.
DANGER
THIS PRODUCT CONTAINS OR EMITS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO
CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
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CONTENTS
1. Recommendation to drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2. Warning labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3. Opening and closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
4. Seat and steering wheel adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
5. Switches and controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
6. Instruments and warning lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
7. Starting and driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
8. 4WD operation <FG models> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
9. Heating and air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
10. Interior equipment and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
11. In cold weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
12. Simple inspection and service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
13. Useful advice for emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
14. Service data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
15. Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1
16. Alphabetical index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1
17. Maintenance record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1
Each chapter has a table of contents on its first page.
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1-1
Chassis and engine numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Powerline label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Vehicle identification number (VIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Handling of the new vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Reporting safety defects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Obtaining service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1. Recommendation to drivers
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1-2 Recommendation to drivers
If presented at the time of repair or parts order, the
chassis number and engine number will facili-
tate the quick and smooth processing of your
requests.
1 Chassis number
The chassis number is indicated on the left frame,
near the left front wheel.
2 Engine number
The engine number is indicated on the left side of
the crankcase.
The powerline label located in the position shown
indicates the vehicle model, chassis number and
information relevant to the vehicle’s power trans-
mission components.
Chassis and engine numbers
Powerline label
Z11767
Example: FE84DD -
Vehicle model
Chassis number
Example: 4M50 -
Engine number
Engine model
Z11768
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1-3
The VIN is stamped on a plate that is located as
shown in the illustration.
The VIN comprises 17 numbers and letters, the
meanings of which are listed below.
Vehicle identification number (VIN)
Z11959
Z11769
<Crew-cab model>
Country J: Japan
Make L: Mitsubishi Fuso
Type 6: Incomplete vehicle
Gross vehicle weight / Brake system
B: 14,001 to 16,000 lbs. / Hydraulic
C: 16,001 to 19,500 lbs. / Hydraulic
Line B: FE84D
C: FE85D
D: FE84 W
E: FG84D
Series (wheel base) C: 2.6 to 2.89 m (8.53 to 9.48 ft.)
D: 2.9 to 3.19 m (9.51 to 10.46 ft.)
E: 3.2 to 3.49 m (10.49 to 11.44 ft.)
G: 3.8 to 4.09 m (12.46 to 13.41 ft.)
H: 4.1 to 4.39 m (13.45 to 14.40 ft.)
J: 4.4 to 4.69 m (14.43 to 15.38 ft.)
Cab chassis type 1: Chassis cab
Engine S: 4.899 L Diesel turbo charged and charge air cooled
Check digit
Model year 6: 2006
Plant K: Kawasaki
Plant sequential number
J BB6L D 6S1 K
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1-4 Recommendation to drivers
Checking your vehicle at regular intervals is very
important for maximizing performance and extend-
ing service life. It is recommended that you make a
habit of performing the following inspections.
This manual describes simple maintenance checks
and procedures that can be carried out by the
owner. If you have difficulty or your vehicle needs
maintenance work that is not shown in this manual,
please refer to an authorized dealer.
1 New vehicle inspection
After you have driven the first 4,000 km (2,500
miles), your vehicle requires a special inspection
and adjustments to compensate for the initial settle-
ment of various parts. When the distance has been
reached, have your vehicle inspected by an autho-
rized dealer by showing them this Owner’s Manual.
NOTE:
The cost of oil, lubricants, parts and any work that is
not included in the new vehicle inspection must be
borne by the owner.
2 Pre-operational check
Make a habit of checking your vehicle at the start of
every day’s operation. This will ensure safe and
comfortable operation. P. 12-8
3 Periodic inspection
In addition to maximizing the vehicle’s working life,
regular inspections also help prevent accidents.
Periodic inspection is based on either the distance
traveled (odometer reading) or period of use
(months/years).
The intervals between and content of periodic
inspections are as shown in the Maintenance
Schedule section. Please adhere to the mainte-
nance schedule carefully.
Maintenance
Z11771
Z01367
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1-5
Use only diesel fuels conforming to the following
recommendations, without any additives, for diesel
engines installed in Mitsubishi Fuso trucks.
1 Diesel-fuel properties
The following recommendations concerning diesel
fuel used with Mitsubishi Fuso diesel engines are
given for optimum fuel economy and performance.
NOTE:
* ASTM is an acronym for the American Society for
Testing and Materials which recommends fuel con-
taining 0.05% or less sulfur content.
Note that a sulfur content exceeding 0.05% deterio-
rates the performance of emission control device.
To meet fuel requirements exactly, it is necessary to
obtain cooperation from a reputable fuel oil supplier.
Both fuel suppliers and users are responsible for
keeping fuel clean.
2 Danger of fire and explosion by using
mixed fuel
Fuel containing 5% gasoline has a flash point as
low as 0°C (32°F), which can lead to a fire or explo-
sion while the engine is running.
Fuels
Use condition Recommendation
Normal operation at
temperatures above
–12°C (10°F).
ASTM D-975
Grade Low Sulfur
Grade 2-D*
Operation at tempera-
tures below –12°C
(10°F), or long-hour no-
load operation.
ASTM D-975
Grade Low Sulfur
Grade 1-D*
DANGER
NEVER MIX DIESEL FUEL WITH GASOLINE,
GASOHOL OR ALCOHOL.
USE OF FUEL MIXED WITH ONE OR MORE
OF THESE COULD LEAD TO A FIRE OR
EXPLOSION INVOLVING SERIOUS INJURY,
DEATH OR PROPERTY DAMAGE. IF YOU
ACCIDENTALLY USE GASOLINE OR ALCO-
HOL WHEN REFUELING THE VEHICLE,
REMOVE ALL OF IT FROM THE FUEL SYS-
TEM.
Z01368
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1-6 Recommendation to drivers
3 Adverse effects of mixed fuel on engine
Using diesel fuel mixed with gasoline, alcohol, or
both, has the following adverse effects on the
engine:
•Fuel viscosity becomes lower, resulting in
excessive wear, damage, and failure of fuel sys-
tem parts.
•Difficulty in starting the engine will result due to
a reduced cetane number.
CAUTION
•The lower the cetane number, the more likely
internal engine damage will occur.
•Do not add antifreeze agents or other sub-
stances to the fuel. They could damage the
engine’s fuel injection system.
•If the fuel tank cap and breather (air hole)
become so dirty that the breather gets
blocked, the fuel tank may deform and the
fuel injection system may fail. Be sure to
clean them regularly.
4 Refueling
NOTE:
If you run out of fuel, refuel the tank. After fueling,
the fuel system must be primed before the engine
can be started. P. 1 3 - 2 3
WARNING
•Stop the engine before fueling.
•Never smoke when fueling since diesel
fuel could ignite or explode.
Never operate lighters or other items that
emit sparks.
•If you inadvertently put gasoline in the fuel
tank, pump it all out. Running the engine
with gasoline in the tank could cause a fire
or explosion endangering your or other
people’s lives.
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1-7
•125-liter fuel tank
The fuel tank is on the left-hand side of the vehicle.
To open the cap, slowly turn it counterclockwise. To
close the cap, turn it fully clockwise.
•113-liter fuel tank <optional for FE (except
Crew-cab models)>
The fuel tank is at the rear of the vehicle. To open
the fuel tank cap, slowly turn it counterclockwise. To
close the cap, turn it clockwise until you hear a click.
The way the vehicle is handled when new greatly
affects its subsequent performance and service life.
Observe the following precautions when handling
the new vehicle.
1 Maintenance
The “new vehicle inspection” is very important for
extending the service life of your vehicle. We
strongly recommend that you have this inspection
carried out by an authorized dealer. Be sure to give
the dealer this manual at that time.
During the initial run-in period, oil is quickly contam-
inated. Replace the following oils and oil filter ele-
ments at the time of the “new vehicle inspection”.
Fuel tank capacity
125 liters (33 gallons)
Fuel tank capacity
113 liters (29.8 gallons)
WARNING
•When filling the fuel tank using a gun-type
fuel pump, do not continue pumping after
the pump automatically stops. (The tank is
full at this point.) When filling the fuel tank
using any other method, stop as soon as
the surface of the fuel becomes visible
through the opening of the fuel filler. If you
supply so much fuel that it comes up to
the opening, fuel may leak though the
check valve when the vehicle starts
moving and when it stops moving. If fuel
leaks, carefully wipe it all up to prevent the
risk of fire.
•If the pointer of the fuel gauge is above the
“F” mark, do not add the fuel any more.
Handling of the new vehicle
<125-liter fuel tank>
<113-liter fuel tank>
Z11891
Z12537
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1-8 Recommendation to drivers
At 4,000 km (2,500 miles)
•Engine oil
•Manual transmission gear oil
•Transfer gear oil <FG>
•Front axle housing gear oil <FG>
•Rear axle housing gear oil
2 Maximum engine speed during run-in
period
To avoid overburdening a new engine, limit engine
RPM to that indicated below for the first 1,000 km
(600 miles).
Then, run in your vehicle step by step at various
speeds, beginning with low gears.
If you believe that your vehicle has a defect that
could cause a crash or could cause injury or death,
you should immediately inform both the National
Highway Traffic Safety Administration (NHTSA) and
the Mitsubishi Fuso Truck of America, Inc. (MFTA).
If NHTSA receives similar complaints, it may open
an investigation, and if it finds that a safety defect
exists in a group of vehicles, it may order a recall
and remedy campaign. However, NHTSA cannot
become involved in individual problems between
you, your dealer, or MFTA.
To contact NHTSA, you may either call the Auto
Safety Hotline toll-free at 1-800-424-9393 (or 1-202-
366-0123 in Washington, D.C. area) or write to:
NHTSA, U.S. Department of Transportation, Wash-
ington, D.C. 20590.
You can also obtain other information about motor
vehicle safety from the Auto Safety Hotline.
Maximum engine RPM during run-in period
1,800 rpm
Reporting safety defects
Z08646
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1-9
At Mitsubishi Fuso Truck of America, Inc. (MFTA),
we are proud of the quality and workmanship that is
built into every MFTA Truck. We are equally proud
of our corporate commitment to promote the highest
possible degree of customer satisfaction with our
products and services.
Today’s trucks are extremely complex and are com-
prised of an enormous number of individual parts.
Occasionally, a failure of one of these parts may
occur. Should you experience such a failure, we are
confident that you will find an Authorized Dealer
prepared to provide you with high quality service.
Every Authorized Dealer has trained personnel,
plus the tools and equipment necessary to provide
for your various service needs. In the event that a
problems arises, we ask you to follow the procedure
outlined as follows, and in the sequence listed:
STEP 1: Contact your Nearest Authorized Dealer
This is the most direct and expedient way to obtain
service. Each Authorized Dealer has the ultimate
responsibility for providing the services and repairs
you may need. We recommend that you contact the
Service Manager of your nearest Authorized Dealer
for assistance. In the event that you feel additional
assistance is required, ask to speak to the General
Manager of the Authorized Dealer.
STEP 2: Contact MFTA
After the completion of Step 1, and in the event that
your nearest Authorized Dealer has been unable to
satisfactorily resolve the problem, please contact
MFTA’s Customer Service Representative at 1-877-
711-0707.
Please be prepared to provide the following infor-
mation when you call:
•Your Name, Company Name, Address, Tele-
phone Number
•Vehicle Model
•Vehicle Model Year
•Vehicle Identification Number
•Mileage
•Name of Dealer contacted under Step 1, if appli-
cable
•Details of the Complaint/Comment
You also may correspond with the Customer Ser-
vice Representative in writing, addressed to:
MITSUBISHI FUSO TRUCK OF AMERICA, INC.
CUSTOMER SERVICE REPRESENTATIVE
2015 CENTER SQUARE RD.
LOGAN TOWNSHIP, NJ 08085
Obtaining service
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2-1
Locations in cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Locations outside cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2. Warning labels
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2-2 Warning labels
•The caution and warning labels show important
information. Be sure to read them before using
the vehicle.
•If any label has peeled so it is difficult to read, is
scratched or otherwise damaged, or has peeled
off completely, please inform an authorized
dealer. The warning and caution labels apply
only to the vehicle itself, not to any equipment
mounted on the vehicle. For information on cau-
tion and warning labels that apply to equipment
mounted on the vehicle, please refer to the
Owner’s Manual supplied by the manufacturer
of the equipment.
•The caution and warning labels are located in
the cab as shown below. Samples of these
labels are indicated in this and following pages.
Locations in cab
Z12495
Limited slip differential 113-liter fuel tank
<FE: other than Crew-cab models>
Z10690 Z12494
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2-3
Voltage
Transfer lever <FG>
Hydraulic brake booster
<FE85>
Hydraulic brake booster <FE85>
Towing <Automatic transmission vehicles>
Fuse
Z11770
Z12483
Z11694
Z11693
Z11666
Z12564
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