MKN 10010259 User manual

Installation instructions
Condensation hood
Unit Type of energy Model For unit type
FlexiCombi Air Electric 10010259 FKXCOD615
FKXCOD621
FKXCOD115
FKXCOD121
DKECODXXXXXX
10010260 FKXCOD215
FKXCOD221
Translation from the original document • 10010259-1AIDE-D • 29/07/2019
10010259-1AIBE-D en-GB
Read the operating instructions prior to
commissioning

2 Installation instructions
Manufacturer
MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG
Halberstädter Straße 2a
38300 Wolfenbüttel
Germany
Phone +49 5331 89-0
Fax +49 5331 89-280
Internet www.mkn.com
Copyright
All rights to text, graphics and pictures in this documentation are held by MKN Maschinenfabrik Kurt
Neubauer GmbH & Co. KG. Distribution or duplication is only permitted with the prior written consent
of MKN.
Copyright by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG.

Directory of contents
3Installation instructions
1Introduction......................................................................... 5
1.1About this manual ............................................................................ 5
1.1.1Explanation of signs .................................................................................. 6
1.2Staff qualification ............................................................................. 7
1.3Use of the unit................................................................................... 7
1.4Warranty............................................................................................ 7
2Safety information.............................................................. 8
3Description of the unit ..................................................... 10
3.1Overview of the unit ....................................................................... 10
3.2Scope of delivery............................................................................ 10
3.3Equipment and connection data................................................... 12
3.4Minimum clearances ...................................................................... 12
4Transporting the unit ....................................................... 14
4.1Transporting to the installation site ............................................ 14
4.2Unpacking the unit ......................................................................... 15
5Assembling the unit ......................................................... 16
5.1Installing the condensation hood ................................................. 16
6Connecting the unit.......................................................... 18
6.1Opening and closing the housing................................................. 18
6.1.1Removing and attaching the FlexiCombi side wall.................................. 18
6.1.2Removing and attaching the cover panel for the connection terminals on
FlexiCombi Air .................................................................................................. 20
6.2Making the electrical connection.................................................. 20
6.2.1Connecting the electric power cable ....................................................... 22
6.2.2Connecting the potential equalisation circuit ........................................... 23
6.3Connecting the power connection cable of the condensation
hood to the Combisteamer.................................................................. 23
6.3.1Preparing connection to the circuit board................................................ 23
6.3.2Running and securing the power connection cable for the condensation
hood on the outside of the unit ......................................................................... 23
6.3.3Connecting the power connection cable for the condensation hood to the
contactor and circuit board in the unit .............................................................. 24
6.3.4Second power connection cable for FlexiCombiTeam and Stapelkit ...... 26
6.4Making the exhaust air connection .............................................. 27
6.5Checking operation........................................................................ 28
7Putting the unit into service ............................................ 29
7.1Filling out the commissioning report ........................................... 29
8Manufacturer's declaration.............................................. 31
10010259-1AIBE-D

Directory of contents
4 Installation instructions
10010259-1AIBE-D

Introduction
5Installation instructions
1 Introduction
1.1 About this manual
The instruction manual is part of the unit and contains information on
safe installation of the unit.
Observe and adhere to the following instructions:
•Read the instruction manual in its entirety prior to installation.
•Make the instruction manual available to the installer at the
operating site at all times.
•Preserve the installation manual throughout the service life of the
unit.
•Insert any supplements from the manufacturer.
•Pass on the installation manual to any subsequent operator of the
unit.
Target group The target group for the installation manual is trained technical
personnel that is familiar with installing and operating the unit.
Figures All figures in this manual are intended as examples. Discrepancies
between these and the actual unit can arise.
10010259-1AIBE-D

Introduction
6 Installation instructions
1.1.1 Explanation of signs
DANGER
Imminent threat of danger
Failure to comply will lead to death or very severe injuries.
WARNING
Possible threat of danger
Failure to comply can lead to death or very severe injuries.
CAUTION
Dangerous situation
Failure to comply can lead to slight or moderately severe
injuries.
ATTENTION
Physical damage
Failure to comply can cause physical damage.
Notes for better understanding and operation of the unit.
Symbol / sign Meaning
•Listing of information.
Action steps, which can be performed
in any sequence.
1.
2.
Action steps, which must be performed
in the specified sequence.
Result of an action performed or
additional information about it.
10010259-1AIBE-D

Introduction
7Installation instructions
1.2 Staff qualification
Explanation of qualification
Skilled staff •Skilled staff are those, who due to their profes-
sional training, knowledge and experience as well
as their knowledge of the relevant standards can
assess the tasks given to them and recognize any
possible dangers.
Type of activity Qualification
Power connection •Electrician
•Specific professional training
•Employee of the specialist company concerned
1.3 Use of the unit
This unit is intended to be used solely for commercial purposes,
particularly in commercial kitchens.
The use of the unit is prohibited in the following countries:
•USA
•Canada
1.4 Warranty
The warranty is void and safety is no longer assured in the event of:
•Improper conversion or technical modifications of the unit,
•Improper use,
•Incorrect startup, operation or maintenance of the unit,
•Problems resulting from failure to observe these instructions.
10010259-1AIBE-D

Safety information
8 Installation instructions
2 Safety information
The unit complies with applicable safety standards. Residual risks
associated with operation or risks resulting from incorrect operation
cannot be ruled out and are mentioned specifically in the safety
instructions and warnings.
The installer must be familiar with regional regulations and observe
them.
The installer must observe the safety instructions in these mounting
instructions and in the "Safety information" chapter of the operating
instructions.
Ensuring conformity with
standards
Observe applicable international, European and national laws,
regulations, standards and directives for the unit when transporting,
setting up and connecting it.
Improper installation Risk of property damage and personal injury from improper
installation
•Install the unit only as specified in these installation instructions.
•Do not add anything to the unit or modify the unit.
•Use only original spare parts.
Transportation and storage Risk of personal injury and property damage from improper
transportation and improper storage
•Store the unit in a dry, frost-free environment.
•Attach the unit to the lifting gear securely during transport and
setup, and prevent it from dropping.
Organisational measures Risk of property damage and personal injury from lack of
organizational measures
•Use equipment and protective gear suitable for the activity.
•Brace housing components to prevent them from falling over and
dropping.
Setup Risk of property damage and personal injury from improper
setup
•Wear safety shoes and protective gloves.
Electrical connection Risk of fire from improper connection
•Observe applicable regional regulations of the electrical utility.
•Ensure that only electricians licensed by the electric utility connect
the unit.
•Ensure that the electrical system is earthed by a protective
earthing conductor.
•Note the information on the nameplate.
10010259-1AIBE-D

Safety information
9Installation instructions
Risk of electric shock from live components.
•Prior to working on the electrical system, switch off the unit,
disconnect the electrical system from the mains and prevent
power from being switched on again. Check to ensure absence of
voltage.
•Use only insulated tools.
Additional connection work Risk of physical damage and personal injury from improper
connection
•Prior to working on the unit, switch off the unit, disconnect the unit
from the mains and prevent power from being switched on again.
Check to ensure absence of voltage.
Commissioning Risk of property damage and personal injury from improper
commissioning
•Put the unit into service only after it has reached room
temperature.
•Use the unit only in combination with a HansDampf or a
FlexiCombi.
10010259-1AIBE-D

Description of the unit
10 Installation instructions
3 Description of the unit
The FlexiCombi Air condensation hood does not replace a
ventilation system.
3.1 Overview of the unit
a
b
c
d
e
fgh
i
j
k
l
Image: Overview of the unit
a Condensation hood g Condensate pipe
b Nameplate h Cable gland
c Predetermined breaking point for
the exhaust gas pipe
i Cover panel for connection
terminals
d Connection for the second
exhaust air pipe, if used on a
FlexiCombi Team or a Stapelkit
j Exhaust air connection
e Connection for potential
equalisation
k Predetermined breaking point for
the door hinge
f Exhaust air pipe l Filter
3.2 Scope of delivery
Prior to the installation, check parts for completeness and transport
damage.
The following parts are included in delivery.
Part Quantity Designation Part number
1 Condensation hood -
3 Filter 10011493
10010259-1AIBE-D

Description of the unit
11Installation instructions
Part Quantity Designation Part number
1 Screw 101401
1 Auxiliary contact for
contactor
BCXML20
2 Plug ZEC 1.5/2-ST-5.0 C1
10 Adhesive bases 203618
10 Cable ties 203650
Gas version only
1 Exhaust gas pipe 10019945
FlexiCombi Team and stacking kit only
1 Exhaust air pipe 10011753
1 Seal 211079
1 Second power connection
cable for condensation hood
10014458
10010259-1AIBE-D

Description of the unit
12 Installation instructions
3.3 Equipment and connection data
FlexiCombi Air 10010259 10010260
FlexiCombi 615, 621, 115, 121, Team 215, 221
Dimensions
Unit
Length x Width x Height (mm)
1002 x 1142 x 394 1080 x 1142 x 394
Unit with packaging
Length x Width x Height (mm)
1200 x 1400 x 800 1200 x 1400 x 800
Weight
Unit (kg) 75 80
Unit with packaging (kg) 90 95
Ambient climate 5–40°C,95% relative humidity, non-condensing
Noise level (dB(A)) < 65
Power connection
Type of connection 1NPE 220 — 240V AC 50/60Hz
Type of connection 2PE 400 — 440V AC 50/60Hz
Protection class IPX5
Connected load (kW) 0.4
Fuse (A) 16
3.4 Minimum clearances
A
C
B
D
Image: Minimum clearances to walls, ceilings or units on a gas appliance
A B C * D
50 100 --- / 500** 50
All dimensions in mm
* Depending on the kitchen ventilation system and the material composition of the
ceiling
10010259-1AIBE-D

Description of the unit
13Installation instructions
A B C * D
** If used on a gas operated unit
The following clearances from walls, ceilings or other equipment must
be maintained when installing the unit:
•Left, right and rear at least 50 mm.
•For service work, 500 mm on the left is recommended.
•For parking the tray trolley, 800 mm on the left.
•Clearance from heat sources (baking oven), 500 mm on the left.
•Clearance to deep-fat fryers, at least one length of the hand
shower on the left and right.
•If used on a gas operated unit, there must be no water or gas
pipes or power connection cables in the ceiling above the unit.
10010259-1AIBE-D

Transporting the unit
14 Installation instructions
4 Transporting the unit
Prior to transporting the unit to the installation site, ensure that:
•The roadway has adequate load-bearing capacity.
•Wall openings are large enough.
4.1 Transporting to the installation site
CAUTION
Risk of property damage and personnel injury from tipping
equipment
• Do not linger next to or behind raised equipment.
• Move raised equipment carefully.
ATTENTION
Risk of physical damage from improper transport
• Transport the unit upright.
• Do not tilt or stack the unit.
• Pay attention to protruding parts when transporting the
unpacked unit.
Image: Lengthwise and crosswise transport on pallet
Use suitable transport means to move unit to installation site.
10010259-1AIBE-D

Transporting the unit
15Installation instructions
4.2 Unpacking the unit
CAUTION
Risk of injury from sharp edges
• Wear protective gloves.
When unpacking the unit, inspect it for transport damage.
Do not install damaged units or put into service.
1. Remove the packaging.
2. Pull the protective film off the unit.
3. Clean the unit with warm water and a commercially available
washing-up liquid.
4. Separate and dispose of the packaging material.
10010259-1AIBE-D

Assembling the unit
16 Installation instructions
5 Assembling the unit
CAUTION
Risk of crushing from improper setup
• Protect the unit and work area during setup and alignment.
CAUTION
Risk of fire from failure to observe applicable regional fire
prevention regulations
• Observe applicable regional fire prevention regulations.
CAUTION
Danger due to heavy weight of the unit (over 60 kg)
• Erect the unit with several people.
• Raise / lower the unit with suitable lifting equipment.
5.1 Installing the condensation hood
Requirements Unit disconnected from the electric mains
Screw on the lid is removed
Image: Remove the middle screw on the unit lid.
1. Remove the predetermined breaking point for the door hinge on
the condensation hood. (see Overview of the unit)
2. Place the condensation hood on the Combisteamer.
3. Align the condensation hood so that it is flush with all sides of the
Combisteamer.
4. Screw new, longer screw into the cover of the Combisteamer.
The old screw is too short and must be replaced.
5. Suspend the filter in the condensation hood.
10010259-1AIBE-D

Assembling the unit
17Installation instructions
Additionally for gas units
1. Remove the predetermined breaking point for the exhaust gas
pipe on the condensation hood. (see Overview of the unit)
2. Attach the extension to the exhaust gas pipe by inserting it
through the housing of the condensation hood.
Image: Second exhaust air pipe with seals
Additionally for FlexiCombi Team and Stapelkit
1. Unscrew the lid of the connection for the second exhaust air pipe.
A flat seal is situated behind the lid.
2. Fit the second exhaust air pipe and flat seal to the condensation
hood.
3. Insert the pipe seal onto the free side of the second exhaust air
pipe.
10010259-1AIBE-D

Connecting the unit
18 Installation instructions
6 Connecting the unit
6.1 Opening and closing the housing
DANGER
Risk of personal injury and physical damage from electric
shock
• Prior to working on the unit, ensure that the unit has been
disconnected from the mains.
• Do not operate the unit with the housing open.
DANGER
Risk of personal injury and physical damage from electric
shock
• Before working on the FlexiCombi Team, ensure that both
power circuits within the unit are not live.
• Do not operate the unit with the housing open.
CAUTION
Risk of injury from sharp edges
• Wear protective gloves.
ATTENTION
Risk of physical damage from damage to the lines
• Remove and attach housing components carefully.
6.1.1 Removing and attaching the FlexiCombi side wall
A B
Image: A Size 6XX and 1XX; B Size 2XX
10010259-1AIBE-D

Connecting the unit
19Installation instructions
Removing the side panel
1. Unscrew the screws on the side wall.
2. Pull the bottom edge of the side wall forwards.
3. Remove the side wall.
Attaching the side panel
ATTENTION
Risk of physical damage from leaky housing
• Check seals when attaching the housing parts.
• Replace damaged gaskets.
1. Insert the top edge of the side wall.
2. Carefully push the bottom of the side wall inwards.
3. Fasten the side wall with the screws.
4. Check that the side wall is in contact with the unit on all sides.
FlexiCombi Team
Image: Removing the side wall
Removing side wall
1. Unscrew the screws in the middle of the side wall.
2. Unscrew the screws at the bottom of the side wall.
3. Pull the side wall forwards at the bottom edge.
4. Remove the side wall.
Attaching side wall
ATTENTION
Risk of physical damage from leaky housing
• Check seals when attaching the housing parts.
• Replace damaged gaskets.
1. Insert the side wall at the top edge.
2. Carefully press the side wall in at the bottom.
10010259-1AIBE-D

Connecting the unit
20 Installation instructions
3. Fasten the bottom of the side wall with the screws.
4. Fasten the screws in the middle of the side wall.
5. Check that the side wall is in contact with the unit on all sides.
6.1.2 Removing and attaching the cover panel for the connection terminals on
FlexiCombi Air
ab
Image: Cover panel for connection terminals
a Cable gland
b Cover panel for connection terminals
Removing the panel over the connection terminals
1. Loosen screws in cover panel over the connection terminals.
2. Remove the cover panel over the connection terminals.
Attaching the panel over the connection terminals
Press the panel into place and fasten it.
6.2 Making the electrical connection
Electrical installation work
Electrical installation work on the electric system and the unit may
only be performed by a specialist company, which is approved by the
electric utility company in the particular region. The applicable
regional regulations, standards and guidelines must be observed, as
well as the connection conditions imposed by the electric utility
company responsible.
Professional qualification for electrical installation work
Electrical installation work on the electrical system and the unit may
only be carried out by an electrician from the specialist company
assigned to the work.
The unit must be connected on the basis of the information on the
nameplate and this manual.
Wiring diagram
The wiring diagram is included with the unit.
The wiring diagram and additional documents are available on the
manufacturer's Internet page by entering the serial number of the unit
(see Impressum).
10010259-1AIBE-D
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