Molpir MOD Funtoro FMS5711 User manual

Issue date: 15.03.2014
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I
In ns st ta al ll la at ti io on n o of f M MO OD D F Fu un nt to or ro o s sy ys st te em m
1. Preparation
2. Installation of components (powerbox, server, hub, monitor, capture box, 3G router)
3. Cabling installation
4. Checking the installation
5. Updating the software a basic configuration
6. Filling the Warranty certificate

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1. Preparation
1.1. components of MOD Funtoro system
1.1.1
MOD system server FMS5711
1.1.2
MOD system Hub FMS5718-01
1.1.3
MOD system Monitor 7“ FMS5723
1.1.5
MOD system Capture Box FMS5713
1.1.4
MOD system Monitor 10“ FMS5722

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1.4. installation material
- cable ties, cable protection hoses, semicircular cable ducts (as needed)
1.4.1 – Cable ties
Int.code length(mm) width(mm) color
502111 100 2,5 black
503140 140 3,5 black
502165 165 2,5 black
502200 200 2,5 black
503300 300 3,6 black
Int.code width(mm) height(mm)
FMS208175 75 18
FMS208150 50 13
1.4.1
Cable ties
1.4.2
Adhesive fastener
UVPS19HLK
1.4.4
FMS208150
1.4.3
FMS208175
1.4.5
Wiring duct

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1.4.5 – Spiral hose for wires protection
1.4.6 – Corrugated protection hose
Before starting the installation, print an empty Warranty card form from
the we site www.funtoroeurope.com/partner zone/warranty cards.
Int.code Ø (mm) size (mm)
070494 20 2,5
Int.code Ø out. Ø in. Int.code Ø out Ø in.
1926653 5,1 2,8 1926666 18,8 15,2
1926654 7,1 5,0 1926667 21,0 16,8
1926656 9,2 6,0 1926669 24,0 19,4
1926657 9,9 6,9 1926672 25,5 21,8
1926658 11,6 8,5 1926673 28,0 23,7
1926660 12,7 10,1 1926676 31,3 26,4
1926662 15,6 12,0 1926679 33,9 29,3
1926663 15,8 12,9 1926687 42,0 36,7
1926664 18,3 14,5 1926690 53,6 47,8
1.4.6
Corrugated protection hose

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1.5. In the Warranty card form fill in basic installation data and information like Serial
Number of the server, number of hubs, monitors connected to the respective HUBs,
vehicle identification,..

Figure 1.8.1
Figure 1.8.2
Figure 1.8.3
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1.6. Check the completeness of supplied material according to packing list
1.7. Check the integrity of the arretation elements of the cables
1.8. Mark numbers on all network GigaLAN cables connectors (light grey cables with
rectangular connectors with 10 female PINs) with black permanent marker on both
ends of the cable
Mark both connectors on both sides of each GigaLAN cable with the same number gradually from
No. 1 according to the schema bellow. (GigaLAN cable from the server to HUB No.1 mark with "1"
on its both connectors, GigaLAN cable from HUB No.1 to HUB No.2 mark with "2" on its both
connectors, ...)
2. Installation of the devices (power ox, server, hu , monitor, capture
ox, 3G router)
2.1 In the case MOD server is not installed already in the Powerbox please install it
according the installation instructions
2.2 Install Powerbox on a recommended place for particular type of vehicle
2.3 In case the Powerbox with the server needs to be installed on other than
recommended place you have to take into account, that MOD server is not water
resistant and cannot be placed in the same compartment/area together with
vehicle batteries.
2.4 During the assembly you have to ensure that there is a sufficient access to
all connecting points, fuses of Powerbox and for taking out the the hard disk
of the server.
2.5 Powerbox can be installed in any position.

Figure 3.1.1
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2.6 Installation of hubs and monitors has to be performed according to instrutions for hubs
and monitors installation for the specific seats used in the vehicle. For 3G router
installation select a place where radio signals of mobile network will not be blocked
(avoid installation in closed conductive space).
2.7 If the 3G router has 5V eventually 12V DC power supply it is necessary to use
adequate voltage converter.
2.8 Installation of MOD system components have to be done according to technical
documentation / manual provided by supplier (FUNTORO Europe/MOLPIR) eventually
according to documentation/manual created by installation center/coach
manufacturer which was approved by FUNTORO Europe/MOLPIR prior the installation.
In the case for installation are not used installation kits developed and supplied by
FUNTORO Europe/MOLPIR or are used own or third party installation kits for Server,
HUBs, monitors and cables which are not approved by FUNTORO
Europe/MOLPIR and/or with working procedures which are not approved by FUNTORO
Europe/MOLPIR then full responsibility for such MOD system installation remains on
installer side.
3. Ca ling installation
3.1. during cabling installation you have to observe following principles:
When installing ca les, do not forget to install connection ca les to DVD,
navigation, satellite, microphone, switches, GSM, GPS, Wi-Fi, cameras, ...
so you don’t have to install them additionally.
ofor tracing and installing the cables it is necessary to take maximum care to protect
them from mechanical damage.
oFor the cable routing preferably use existing cavities in vehicle frame / body
oInstall all cables in protective hoses or ducts (figure 1.4.3 - 1.4.6)
oPay extra attention for passing the cables through holes in the structure of vehicle
oadhere the minimum bending radius of 5 mm of the cables (bigger radius should be
kept especially for coax cables)
oWhen installing the cables avoid any damaged on sharp edges
oWhen installing cables in the seats leave sufficient length of the cable because of
possible reclining the seats or or moving the seats to the side. Make sure the cable
is not mechanically strained in the end positions of seat moving path.

Figure 3.1.2
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oOn the cables join (FMS-CA02-XXXXX with FMS-CA04-XXXXX) from hub to monitor
use the secondary lock (068988-M) and fasten it with the cable tie (1.4.1.).
Figure 3.1.3
FMS
-
CA04
-
XXXXX
FMS
-
CA02
-
XXXXX
FMS
-
CA02
-
xxxxx
FMS
-
CA04
-
xxxxx
068988
-
M
Figure 3.1.4
FMS
-
CA02
-
xxxxx
FMS
-
CA02
-
xxxxx
FMS
-
CA02
-
xxxxx
FMS
-
CA02
-
xxxxx
FMS
-
CA02
-
xxxxx
FMS
-
CA04
-
xxxxx
FMS
-
CA04
-
xxxxx
FMS
-
CA04
-
xxxxx
FMS
-
CA04
-
xxxxx
FMS
-
CA04
-
xxxxx
068988
-
M
068988
-
M
068988
-
M
068988
-
M
068988
-
M

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CAUTION! Each wire coming out of Hub has to be firmly fixed with cable tie to the
HUB bracket FMS037-Hxxxx !! – NOT TO THE SEAT OR VEHICLE STRUCTURE /
BODY !! (fig. 3.1.5)
oFix cables with Cable ties (Figure 1.2.7) or by fasteners (Figure 1.2.6) in such
intervals, that cables don’t cause rattle noise while driving and free parts don’t
suffer from vibrations
oCarrefuly crimp power wires (cable lugs, connector pins), use only recomended
tools and follow instructions for installation procedure
oafter inserting the connector plug into corresponding slot in the device “click“
sound must be heard, check by the appropriate tension over the cable the
functionality of the lock.
3.2. connect black power wire to the original GROUNDing point on the vehicle structure
3.3. connect red power wire to onboard network 12/24V behind the power system
disconnector of the vehicle (in the direction from the battery) which is not controlled
by the ignition key and independent of the engine operation status (Permanent Power)
3.4. shorten supplied power cables on the side of Powerbox to appropriate length and to
crimp the contacts with recommended crimping tools (figure 1.2.2) and place them
into connector K1 and K4 according the scheme (figure 3.2.1, 3.2.3, 3.2.5.)
3.5. Connect power cables for server, hubs and capture boxes according to the
diagram/scheme
BE SURE TO USE CORRECT VARIANT OF WIRES INSTALLATION (SCHEME)
ACCORDING TO DELIVERED POWER BOX VARIANT (FMS037-S01 ...S03)
Figure 3.1.5

Figure 3.2.1
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FMS037-S01 (vertical panel)

Chart 3.2.2
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Fuse Device
Real
connection
Rate Function Pin
1 HUB 1 3A Switched power supply K1/1
2 HUB 2 3A Switched power supply K1/4
3 HUB 3 3A Switched power supply K1/7
4 HUB 4 3A Switched power supply K1/10
5 HUB 5 3A Switched power supply K1/13
6 HUB 6 3A Switched power supply K1/16
7 HUB 7 3A Switched power supply K1/19
8 HUB 8 3A Switched power supply K1/3
9 HUB 9 3A Switched power supply K1/9
10 Enterprise server 5A Switched power supply K3/3
11 Capture server 5A Switched power supply K4/3
12 DVBT tuner 5A Switched power supply K5/3,K5/6
13 External device 5A Switched power supply K1/15
14 Enterprise server 5A Permanent power supply K3/2
15 Capture server 5A Permanent power supply K4/2
16 System switch 1A Permanent power supply K1/18
17 Main fuse 50A Permanent power supply K2/B

Figure 3.2.3
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FMS037-S02 (horizontal panel)

Chart 3.2.4
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Fuse
Device Real
connection
Amp Function Pin + Pin -
1 HUB 1 5A Switched power supply K1/1 K1/2
2 HUB 2 5A Switched power supply K1/4 K1/5
3 HUB 3 5A Switched power supply K1/7 K1/8
4 HUB 4 5A Switched power supply K1/10 K1/11
5 HUB 5 5A Switched power supply K1/13 K1/14
6 HUB 6 5A Switched power supply K1/16 K1/17
7 HUB 7 5A Switched power supply K1/19 K1/20
8 HUB 8 5A Switched power supply K1/3 K1/6
9 HUB 9 5A Switched power supply K1/9 K1/12
10 HUB 10 5A Switched power supply K1/15 K1/18
11 HUB 11 5A Switched power supply K4/1 K4/2
12 Capture Box 5A Switched power supply K4/4 K4/5
13 Enterprise
server
5A Switched power supply K3/1 K3/4
14 Enterprise
server
5A Switched power supply K3/2 K3/4
15 External
device
5A Permanent power supply
K4/7 K4/8
16 System switch
1A Permanent power supply
K4/10 K4/12
17 Main fuse 50A Permanent power supply K2/B K2/A

Figure 3.2.5
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FMS037-S03

Chart 3.2.6
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3.6. The order of the hubs must follow their position in the vehicle. According this order
relevant power cables should be inserted into the connector K1, for example power
wires for HUB No.1 should be connected to +K1/1 -K1/2.
Fuse Device Real
connection
Amp Function Pin + Pin -
1 HUB 1 5A Switched power supply K1/1 K1/2
2 HUB 2 5A
Switched power supply
K1/4 K1/5
3 HUB 3 5A
Switched power supply
K1/7 K1/8
4 HUB 4 5A
Switched power supply
K1/10 K1/11
5 HUB 5 5A
Switched power supply
K1/13 K1/14
6 HUB 6 5A
Switched power supply
K1/16 K1/17
7 HUB 7 5A
Switched power supply
K1/19 K1/20
8 HUB 8 5A
Switched power supply
K1/3 K1/6
9 HUB 9 5A
Switched power supply
K1/9 K1/12
10 HUB 10 5A
Switched power supply
K1/15 K1/18
11 HUB 11 5A
Switched power supply
K4/1 K4/2
12 HUB 12 5A
Switched power supply
K4/4 K4/5
13 Enterprise server 5A
Switched power supply
K3/1 K3/4
14 Enterprise server 5A
Permanent power supply
K3/2 K3/4
15 External device 5A
Permanent power supply
K4/7 K4/8
16 System switch 1A
Permanent power supply
K4/10 K4/12
17 Main fuse 50A
Permanent power supply
K2/B K2/A
Figure 3.6.1
front and rear side of hub

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NUMBERING OF HUBS FOR POWER SUPPLY AND NUMBERING FOR NETWORK
GIGALAN MAY NOT MATCH
3.7. Be sure that the GigaLAN cable from Gigaport 1 of the server is connected to a
first hub to its Input port (Gigalan In connector is located on the same side as
the connectors for connecting monitors). Output of the first hub must be connected
with the Input of the next hub.
The same procedure should be used for connecting all hubs
Connection of Capture Boxes must be done according the figure 3.7.1 - it means
Capture boxes must be connected to the „last“ Hub in the chain.
Use cable FMS-CA05-xxxxx to connect LAN port of the Capture Box with some of the
six MegaLAN ports (monitor connectors) on the last HUB.
Use cable FMS-CA07-xxxxx to connect 3G Router with Gigaport 2 on the Server.
Figure 3.7.1
Figure 3.6.2

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3.8. Connecting GPS receiver
Connect GPS receiver to the COM port connector of the ports wire harness of MOD
server port COM2 (FMS-CA03-00300) according to the figure 3.9.1. Connect its USB
connector with any USB connector of the wire harness FMS-CA03-00300 to power GPS
receiver.
Figure 3.8.2
Connection sheme for microphone
FMS
-
CA09
-
00150
FMS
-
CA09
-
00150
Figure 3.8.1
SERVER
COM1
MIC
FMS
-
CA09
-
00150
FMS
-
CA
10
-
00150
Connection scheme
for 3 microphones
Figure 3.8.3

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3.9. Engaging GPS receiver:
Plug the wiring FMS-CA03-00300 into 2 MOD port (according the figure 3.9.1) and the
other part connect to:
- 9-pin connector RS-232 with 9-pin connector RS-232 on GPS receiver
- USB connector with any USB connector on GPS receiver
* ATTENTION! GPS antenna receiver should be placed that way, that it can receive signals
from the satellites - e.g. under the plastic components of the dashboard.
All connectors should be mutually secured against disconnection
Figure 3.9.2
Figure 3.9.1
Cabling FMS
-
CA03
-
00300
FMS
-
CA
03
-
00300
ANT011
SERVER
COM2
15 PIN VGA
9 PIN RS232
*

Figure 4.1.1
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CAUTION! Each wire coming out of the Server has to be firmly fixed with cable ties to Power Box
FMS037-Sxx frame !! – NOT TO THE VEHICLE STRUCTURE / BODY !! (fig. 3.9.3)
4. Checking the installation
4.1. after turning on and the time of server booting (cca 2 min.) chceck the status LED on
the server port Gigaport 1 - green LED should glow continuously, orange may flash
irregularly. If it isn t so, chceckt the connection of GigaLan network (proper connection
to inputs and outputs of the hubs chain)
4.2. for finding out the numbering hubs and monitors, the system should be tuned on and
then according these data fill out the warranty card.
4.3. pull the fuse P1 on the Powerbox, fill the positions of the monitors in the warranty
card, that are turned off by this, fill the seat number, below which the corresponding
hub fuse P1 and fill the numbers on GigaLan cables, that are connected to the input
and output of particular hub (Figure 4.3.1.)
Figure 3.9.3