Monark Scooter 662 User manual

EN

MANUAL

kickbikes

Congratulations on your new kickbike! �� 5

Assembly / Adjustment �� 6

Assembly �� 6

Handlebar adjustment�� 6

Assembly instruction kickbike 634 �� 7

Assembly instruction kickbike 662 �� 8

Assembly instruction kickbike 672 �� 9

Safety precautions �� 10

Screws and nuts �� 10

Brakes�� 10

Front fork and Frame �� 10

Wheels �� 10

Handlebar �� 10

Steering head bearing�� 10

Any questions? �� 10

User instructions �� 10

To think of �� 10

Braking technique �� 10

Maintenance �� 11

General care advice�� 11

Steering head bearing�� 11

V-brake�� 11

Spare parts model 634 �� 12

Spare parts model 662 �� 13

Spare parts model 672 �� 14

Notes �� 15

2017 MONARK EXERCISE AB, Vansbro, Sweden

Contents

Important

Read the manual carefully before using the cycle and

save it for future use.

Monark Kickbikes

4

The year was 1910.

It was then the ﬁrst Kroon bike was manufactured.

The location was Vansbro in Dalarna.

Today, Monark has taken over production of Kroon transport bikes and

specialized bikes.

Design, development and manufacturing are still in Vansbro in an ultra-

modern factory, in which, the Monark world leader ergometer bikes also are

produced. It is a genuine craftmanship, quality thinking and proud traditions

that characterize the classical cycle

Monark bike is a good hard worker, a workhorse that can withstand hard

and tough and ensures long life.

Monark's bike is a unique product that is available in a variety of designs.

Everything from the good old errand-boy's model, scooters, ﬂatbed bikes,

handicap bikes, tandem bikes to the famous post man's bike.

The Monark bike is an affordable, reliable and smart transportation for those

who are in need of simple, fast and efﬁcient deliveries.

Monark Kickbikes

5

Congratulations on your new kickbike!

You have purchased a quality product that we are conﬁdent that

you will get great pleasure from.

Even quality products require maintenance and must be checked

and adjusted periodically. If you do that, you get more joy out of your

kickbike for a long time and, above all, safety in order.

This manual gives you a set of general guidelines for setting,

adjustment and maintenance. Before using your kickbike, please read

this manual.

This manual is not model speciﬁc, so we ask you to refer to the text

related to your kickbike.

If you are unsure, ask your dealer and / or let they maintain your

kickbike. Under all circumstances we recommend that you let your

dealer maintain and repair all vital parts of the kickbike.

Monark Kickbikes

6

Fig: Handlebar adjustment

Assembly / Adjustment

Assembly

Assemble your kickbike according to the installation

instructions for your speciﬁc model, see pages 7-9.

The handlebar stem must be recessed

so that the height position mark is not

visible.

Stem

(expander bolt)

Handlebar adjustment

Handlebar assembled on a traditional stem is raised

and lowered by loosening the expander bolt on the

stem and unscrew it about 5 mm. Tap the expander

bolt using a plastic mallet to loosen the expander cone.

The handlebar can now be set to the desired position.

Tighten the expander bolt when the handlebar is in

place. See Fig: Handlebar adjustment.

Note! It is important that the MAX / STOP mark on

the stem is not exceeded. In addition to the security

risk, the frame can be damaged.

Max / stop mark

stem

Monark Kickbikes

7

NOTE!

Tightening torque 24 Nm for all screws.

Assembly instruction kickbike 634

4 x M8x16

1 2

4

4 x M8

3

1 x M8x45 1 x M8 1 x M8

Monark Kickbikes

8

Assembly instruction kickbike 662

2 x M8x50

2 x M8

4 x M8

24 Nm

OK!

Monark Kickbikes

9

Assembly instruction kickbike 672

Monark Kickbikes

10

Safety precautions

Check your kickbike regularly, partly to make any

necessary adjustments, and partly to familiarize

yourself with the bike.

Screws and nuts

All screws and nuts must be re-tightened at regular

intervals. Pay particular attention to wheel nuts.

Brakes

Check the brakes before each use.

Front fork and Frame

Check that the front fork and frame are not deformed.

At the ﬁrst sign of damage, contact immediately a

professional for check.

Wheels

Spin the wheels and make sure they are not warped

or otherwise damaged. Check that the front wheel is

securely attached. Lift up the front of the bike and

hit the top of the tyre with your hand. If there is any

movement, check attachment. Feel for play in the

bearings by rocking the wheels back and forth.

Handlebar

Ensure that the handlebars and handlebar stem are

securely tightened. Replace worn grips and make sure

that they are securely attached to the handlebars and

cannot be rotated. The handlebar stem must not be

positioned so that the "MAX" mark is visible!

Steering head bearing

The lock nut must be tightened and the steering-head

bearing must not have any play. The handlebars must

move freely.

Any questions?

Contact a professional if you have any questions about

the above points or if in doubt about the function of

any of the parts.

Braking technique

1. Adapt your speed and distance in relation to other

vehicles, so that you are able to brake to a standstill

safely, even in variable conditions.

2. Remember that the largest proportion of the

braking effect comes from the front brake. Cross-

braking using only the front brake can result in that

the rear wheel are lifting and you can risk losing

control of the kickbike and you can fall.

3. A loaded kickbike takes longer time to brake! If

you pack full of goods on the kickbike, remember

to start braking earlier than normal and to dispense

braking performance carefully, so that you always

have control of the kickbike with the load. Also

remember that the steering response and balance are

affected with loads on the kickbike.

Find out the maximum load for your kickbike and

never overload your kickbike!

4. If any of the following occurs, stop immediately

using your kickbike and consult a professional for

check and repair.

• If any unusual noises are heard when the brakes

are in use.

• If the braking effect is unusually strong.

• If the braking effect is unusually weak.

User instructions

To think of

We recommend that you keep both hands on the

handlebars while using your kickbike. This is for that

kickbikes can have a tendency to become wobbly if

you only have one hand on the handlebars.

Monark Kickbikes

11

Maintenance

Steering head bearing

Any play in the steering-head bearing must be

remedied immediately. If adjustments are not made

immediately, abnormal wear to the component parts

can occur. There are many reasons for play in the

bearings but it is usually due to wear or because

something has broken. These bearings should be

repaired and adjusted by a professional. Ask the

professional to check and lubricate this if you are

leaving in your kickbike for a service check.

General care advice

Always keep your kickbike clean. Use eco-marked

degreasers to remove oil-mixed dirt. Do not use a

high-pressure washer on the kickbike! Pressure washer

may not be used! Use a cloth and a rust inhibitor.

This breaks down the dirt and protects from rust. It

is important to use a rust inhibitor to protect chrome

and zinc coated parts, the paint will also beneﬁt from

the same protection. It also makes the next clean

easier.

It is also important that control cables and other

moving parts are always well lubricated. Check

all screws and nuts are properly tightened. It is

recommended to clean, surface-treat and lubricate the

kickbike once a year.

V-brake

Make sure that both brake pads are in position against

the wheel, as shown in Fig: Adjustment V-brake. If

you need to roughly adjust brake pads mode, this is

done by loosening the retaining screw(1). The distance

between the rim and brake pads should be about 1

mm. The distance can be ﬁne tuned with the brake

lever adjusting screw(2) which is then locked with the

lock nut(3). If there is a problem to set the distance,

you ﬁrst make a rough adjustment of the cable. This

is done by loosening the cable screw(4) and stretching

the cable.

If the brake pads emit a noise, they should be adjusted

by a professional. Be sure to replace the brake pads

if necessary and lubricate all moving parts regularly.

Some of the models in the program are equipped

with stainless steel cables in a plastic sleeve. These do

not require lubrication. The kickbikes which have a

different type of cable must be lubricated at regular

intervals. Detach the cable and drop gently in a little

oil along the cable into the outer casing.

If unsure, contact a professional!

Fig: Adjustment V-brake.

25

12

16

17

18

19

21

20

13

14

15

13

11 10 9

8

7

6

1

5

4

3

2

28 27

22

24

23

26

Monark Kickbikes

12

Spare parts model 634

Pos. Art. No. Description Pos. Art. No. Description

1 8145-425 Brake lever 18 14353 Screw M8x20

2 32101 Brake cable 19 5844 Dome locking nut M8

3 1025-7 Handles (per piece) 20 6961-17 Plastic load platform

4 1454-7 Bell 21 6960-9 Load frame

5 33021 Plastic bushing 22 12140 Steering lever

6 23010 Rubber plate 23 6934-25 Brake arm

7 35140-4 Axle set, rear wheel 24 5844 Dome locking nut M8

8 35139 Rear wheel 200/50-100 for 12 mm axle 25 14358 Screw M8x40

9 33066 Steering column clamp 26 32165 Screw nipple

10 6934-33 Steering column for lower steering

connecting rod

27 6934-20 Spring

11 14326 Screw M6x25 28 32160 Adjusting screw

12 35140-1 Bracket for front wheel, left

13 35140 Front wheel 200/50-100 for 8 mm axle Accessories

14 35140-3 Axle set, front wheel 6960-10 Additional load platform

15 35140-2 Bracket for front wheel, right 6934-40 Writing desk

16 6934-37 Parallel rod, complete 3112-3-64 Luggage carrier

17 6934-36 Steering connecting rod, complete 3112-6 Bracket for carrier

12

22

17

18

19

20

25

21

11

14

15

16

10

11

10

9

8

76

15

4

3

2

23

13

24

Monark Kickbikes

13

Spare parts model 662

Pos. Art. No. Description Pos. Art. No. Description

1 8147-437 Brake lever 14 6960-32 Dome locking nut M10

2 1047 Handles (per piece) 15 5866 Washer M10

3 6010-7450 Handlebar, complete 16 6966-25 Front wheel 12½” x 2¼”, t660

4 6053-708 Stem 17 5285 Bolt M10x160 mm

5 1454-7 Bell 18 6970-45 Front mud guard, black

6 27701 Headset kit 19 8145-90 V-brake

7 6966-5-3 Frame front for 662, painted 20 8145-615 Brake pad 55 mm for V-brake

8 6966-40 Brake cable 21 03/03/6966 Front fork

9 03/04/6966 Frame 22 6966-38 Mudguard support

10 6966-35 Anti slip, black 23 6966-27 Plastic cap, black

11 5867 Washer M12 24 6167 Spring

12 6966-26 Rear wheel 200 mm Accessories

13 5284 Dome locking nut M12 25 6966-52 Plastic box with screws

1

20

19

18

17

16 15

14

13

12

11

10

9

8

7

6

5

4

3

2

21

22

24

23

Monark Kickbikes

14

Spare parts model 672

Pos. Art. No. Description Pos. Art. No. Description

1 8147-437 Brake lever 13 6970-45 Mud guard, black

2 1047 Handles 14 6966-38 Mudguard support

3 6010-7450 Handlebar, complete 15 6960-32 Dome locking nut M10

4 6053-708 Stem 16 5866 Washer M10

5 1454-7 Bell 17 6966-25 Front wheel 12½” x 2¼”, t660

6 1679174 Headset kit 18 5285 Bolt M10x160 mm

7 6970-8-55 Front frame, silver 19 8145-90 V-brake

6970-8-58 Front frame, red 20 8145-615 Brake pad 55 mm for V-brake

8 6970-7 Anti slip, black 21 6167 Spring

9 6966-28 Rear wheel Supo-L 150 OK 12 22 2404-5 Brake cable

10 6970-6 Screw M12x60 23 6970-3-55 Front fork, silver

11 6970-9-55 Rear frame, silver 6970-3-58 Front fork, red

6970-9-58 Rear frame, red

12 71588 Screw MK6S M8x50 FZB Accessories

7600-1112 Dome locking nut M8 24 3270 Black basket

_______________________________________________

Monark Kickbikes

15

Notes

KROONS VÄG 1, SE-780 50 VANSBRO, SWEDEN | MONARKEXERCISE.SE | TEL: +46(0)281 59 49 40 | FAX: +46(0)281 719 81

Version 1703

Art. No.: 7950-354

Monark Scooter 662 User manual

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