Monessen Hearth C2801VF User manual

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READ AND SAVE THESE INSTRUCTIONS
MODELS:
C2801VF, C2802VF,
C2803VF, and C2804VF
Natural Gas or
Propane/LPG
Milli-Volt Control
UNVENTED GAS CAST IRON STOVE
INSTALLATION AND OPERATING INSTRUCTIONS
This is an unvented gas-fired heater.
It uses air (oxygen) from the room
in which it is installed. Provisions for
adequate combustion and ventilation
air must be provided. Refer to page 8.
WARNINGS
If the information in this manual is not followed
exactly, a fire or explosion may result causing
property damage, personal injury or loss of life.
– Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the
fire department.
– Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
WARNINGS
This appliance may be installed in
an aftermarket, permanently located,
manufactured (mobile) home, where
not prohibited by local codes.
This appliance is only for use
with the type of gas indicated on
the rating plate. This appliance is
not convertible for use with other
gases.

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CONTENTS
Important Safety Information .............................. 3
Product Features................................................ 5
Getting Started ................................................... 6
Product Specifications........................................ 7
Ignition Controls............................................ 7
Pilot............................................................... 7
Thermal Generator ....................................... 7
General Installation Information ......................... 8
Codes ........................................................... 8
Adequate Combustion and Ventilation Air..... 8
Clearances / Height Requirements .................. 10
Connecting the Gas.......................................... 11
Checking Gas Pressure ................................... 12
Connecting Remote Receiver .......................... 12
Electrical Wiring................................................ 13
Connecting Optional Wall Switch or
Thermostat.................................................. 13
Checking System Operation ....................... 13
Installing Thermostat Sensor ...................... 14
Log Placement ................................................. 16
Installing Logs on Grate.............................. 16
Placing the Decorative Rock....................... 16
Flame Appearance ........................................... 17
Checking Pilot Flame .................................. 17
Checking the Burner Flame ........................ 17
Operating Instructions ...................................... 18
For Your Safety Read Before Lighting ........ 18
Milli-Volt Control Lighting Instructions......... 19
To Turn Off Gas to Heater........................... 19
Match Lighting Instructions ......................... 20
Cleaning and Servicing .................................... 20
Replacement Parts List .................................... 21
Logs ............................................................ 21
Burner Assembly......................................... 22
Troubleshooting................................................ 24
Warranty ............................................ Back Cover

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9. The installation must conform with local codes or, in
the absence of local codes, with the National Fuel Gas
Code, ANSI Z223.l/NFPA54.
10. This unit complies with ANSI Z21.11.2-2001 Unvented
Heaters.
11. Do not install heater in a bathroom or bedroom.
12. Correct installation of the ceramic ber logs, proper
location of the heater, and annual cleaning are neces-
sary to avoid potential problems with sooting. Sooting,
resulting from improper installation or operation, can
settle on surfaces outside the replace. See log placement
instructions for proper installation.
13. Avoid any drafts that alter burner ame patterns. Do not
allow fans to blow directly into replace. Do not place
a blower inside burn area of rebox. Ceiling fans may
create drafts that alter burner ame patterns. Sooting and
improper burning will occur.
14. Caution: Candles, incense, oil lamps, etc. produce
combustion byproducts including soot. Vent-free appli-
ances will not lter or clean soot produced by these types
of products. In addition, the smoke and/or aromatics
(scents) may be reburnt in the vent-free appliance which
can produce odors. It is recommended to minimize the
use of candles, incense, etc. while the vent-free appliance
is in operation.
INSTALLER
Please leave these instructions with the owner.
OWNER
Please retain these instructions for future reference .
IMPORTANT
Read these instructions carefully before installing or trying to operate this vent-free gas heater.
IMPORTANT SAFETY INFORMATION
8. CARBON MONOXIDE POISONING: Early signs of
carbon monoxide poisoning are similar to the u with
headaches, dizziness and/or nausea. If you have these
signs, obtain fresh air immediately. Have the heater
serviced as it may not be operating properly. Continued on page 4
• Any change to this heater or its controls can be dangerous.
• Improper installation or use of the heater can cause serious injury or death from fire,
burns, explosion or carbon monoxide poisoning.
• Do not allow fans to blow directly into the stove. Avoid any drafts that alter burner
flame patterns.
• Do not use a blower insert, heat exchanger insert or other accessory, not approved
for use with this heater where applicable.
WARNING
1. Due to high temperatures, the appliance should
be located out of trafc and away from furniture
and draperies.
2. Children and adults should be alerted to the hazard
of high surface temperature and should stay away
to avoid burns or clothing ignition.
3. Young children should be carefully supervised
when they are in the same room with the apli-
ance.
4. Do not place clothing or other ammable material
on or near the appliance.
5. Any safety screen or guard removed for servicing
an appliance, must be replaced prior to operating
the heater.
6. Installation and repair should be done by a qualied
service person.
7. To prevent malfunction and/or sooting, an unvented
gas heater should be cleaned before use and at least
annually by a professional service person. More
frequent cleaning may be required due to exces-
sive lint from carpeting, bedding material, etc. It
is imperative that control compartments, burners
and circulating air passageways be kept clean.

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IMPORTANT SAFETY INFORMATION
Continued from page 3
15. This is an unvented gas-red heater. It uses air (oxygen)
from the room in which it is installed. Provisions for
adequate combustion and ventilation air must be pro-
vided. See page 8.
16. Keep room area clear and free from combustible materi-
als, gasoline and other ammable vapors and liquids.
17. Unvented gas heaters are a supplemental zone heater.
They are not intended to be a primary heating appli-
ance.
18. Unvented gas heaters emit moisture into the living area.
In most homes of average construction, this does not pose
a problem. In houses of extremely tight construction,
addition mechanical ventilation is recommended.
19. During manufacturing, fabricating and shipping, various
components of this appliance are treated with certain
oils, lms or bonding agents. These chemicals are not
harmful but may produce annoying smoke and smells
as they are burned off during the initial operation of the
appliance; possibly causing headaches or eye or lung
irritation. This is a normal and temporary occurrence.
The initial break-in operation should last two to three
hours with the burner at the highest setting. Provide
maximum ventilation by opening windows or doors to
allow odors to dissipate. Any odors remaining after this
initial break-in period will be slight and will disappear
with continued use.
20. Input ratings are shown in BTU per hour and are for
elevations up to 2,000 feet. For elevations above 2,000
feet, input ratings should be reduced 4 percent for each
1,000 feet above sea level. Refer to the National Fuel
Gas Code.
21. The appliance and its appliance main gas valve must be
disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in
excess of 1/2 psig (3.5 kPa).
22. The appliance must be isolated from the gas supply
piping system by closing its equipment shutoff valve
during any pressure testing of the gas supply piping
system at test pressures equal to or less than 1/2 psig
(3.5 kPa).
23. Do not use this room heater if any part has been under
water. Immediately call a qualied service technician
to inspect the room heater and to replace any part of the
control system and any gas control which has been under
water.
24. Never burn solid fuels in an unvented room heater, re-
place or stove.
25. Do not set kettles or humidifying devices on top of
stove.
26. The stove door/screen must be closed when the appliance
is operating. The screen shall have openings for induction
of combustion air.

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PRODUCT FEATURES
Off/Pilot/On
Knob
Hi/Lo Knob
Data and
Instruction
Plates
Door
Figure 1 - Cast Iron Stove
Optional
Remote
Receiver
Optional
Thermostat
Sensor
On/Off
Switch

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GETTING STARTED
MAKE SURE YOU HAVE RECEIVED ALL PARTS:
Check your packing list to verify that all listed parts have been received. You should have the following:
• Cast Iron Stove with Burner Assembly
• Installation/Operating Instructions
• Ceramic ber logs
• Four (4) Leg Levelers
• Touch-up Paint
Millivolt controlled heater designed to be operated with optional devices for ON/OFF functions.
• Hand-Held Remote with Receiver, Manual or Thermostat
• Wall Switch with 15' Wire
• Wall T-stat with15' Wire
• Stove Mounted Thermostat Control
Carefully inspect the contents for shipping damage. If any parts are missing or damaged, immediately inform the dealer
from whom you purchased the appliance. Do not attempt to install any part of the appliance unless you have all parts
in good condition.
WHAT YOU WILL NEED FOR INSTALLATION:
You must have the following items available before proceeding with installation:
• External regulator (for propane/L.P.G.) or high pressure natural gas (1 to 2 PSI system)
• Piping which complies with local codes
• Pipe sealant approved for use with propane/L.P.G. (Resistant to sulfur compounds)
• Manual shutoff valve
• Sediment trap (recommended)
• Tee joint
• Pipe wrench or appropriate wrench set
• Screwdrivers
Handle the gas log burner assembly by the grate only. Do not pick the unit up by the
burners.
Gloves are recommended when handling ceramic fiber logs to prevent skin irritation
from loose fibers. Logs are fragile--handle with care.
CAUTION

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PRODUCT SPECIFICATIONS
NATURAL GAS
NOTE: An external regulator is required to reduce supply pressure to a maximum of 101/2" w.c. on Natural Gas
systems operating at higher pressure.
MILLIVOLT PRESSURE
Regulator Pressure Setting: 3.5" w.c.
Pilot Regulator: 3.5" w.c.
Gas Inlet Pressure: Max. 10 1/2" w. c. Min. 5" w.c.
IGNITION CONTROLS
Piezo ignitor allows ignition of the pilot without the use of matches.
Milli-Volt control has four (4) positions:
OFF - All gas to the burner is shut off at the valve.
IGN - Valve position to light/maintain a standing pilot.
ON - Valve position to turn burners ON/OFF with remote switch/thermostat.
LOW/HI - Variable position to control ame height (heat output). Both front and rear burners are in operation to
provide realistic glow and yellow ame.
PILOT/ODS
The gas log heater is tted with a specially designed safety pilot (ODS assembly) light which senses the amount of oxygen
available in the room and shuts the gas log heater off if the oxygen level begins to drop below a satisfactory level. The pilot
can only be relit when adequate fresh air is available.
THERMAL GENERATOR
The millivolt gas log pilot is tted with a millivolt thermopile generator to provide power for remote activation.
Gas Rate
Model Number Type Max. BTU/Hr Min. BTU/Hr
C2801/02/03/04VFN Milli-Volt 28,000 18,000
Gas Rate
Model Number Type Max. BTU/Hr Min. BTU/Hr
C2801/02/03/04VFP Milli-Volt 28,000 20,000
PROPANE / LPG
Note: An external regulator is required to reduce supply pressure to a maximum of 13" w.c.
MILLIVOLT PRESSURE
Regulator Pressure Setting: 10" w.c.
Gas Inlet Pressure: Maximum 13" w.c.
Minimum 11" w.c.

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CODES
Adhere to all local codes or, in their absence, the latest edition of THE NATIONAL FUEL GAS CODE ANSI Z223.1 or
NFPA54 which can be obtained from…
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
or
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
GENERAL INSTALLATION INFORMATION
ADEQUATE COMBUSTION AND VENTILATION AIR
This heater shall not be installed in a conned space or unusually tight construction unless provisions are provided for
adequate combustion and ventilation air.
The National Fuel Gas Code, (ANSI Z223.1/NFPA54), denes a conned space as a space whose volume is less than 50
cubic feet per 1,000 BTU per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and
an unconned space as a space whose volume is not less than 50 cubic feet per 1,000 BTU per hour (4.8 m3 per kw) of the
aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the
appliances are installed, through openings not furnished with doors, are considered a part of the unconned space.
UNUSUALLY TIGHT CONSTRUCTION IS DEFINED AS CONSTRUCTION WHERE…
a) walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of 1 perm
(6 x 1011 kg per pa-sec-m2) or less with openings gasketed or sealed;
b) weather striping has been added on openable windows and doors, and
c) caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and oors,
between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other
openings.
Do not install the heater …
• Where curtains, furniture, clothing, or other flammable objects are less than 42" from
the front of the heater.
• In high traffic areas.
• In windy or drafty areas.
WARNING

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The following formula can be used to determine the maximum heater rating per the denition of unconned space:
BTU/Hr = (L1 + L2) Ft x (W) Ft x (H) Ft
50
Consider two connecting rooms with an open area between, with the following dimensions:
L1 = 151/2 Ft., L2 = 12 Ft., W = 12 Ft., H = 8 Ft.
BTU/Hr = (151/2 + 12) x (12) x (8)
50
If there were a door between the two rooms the calculation would be based only on the room with the heater.
BTU/Hr = (151/2) x (12) x (8)
50
Figure 2 - Example of a Large Room with 1/2 Wall Divider
Counter
Cast Iron Stove
x 1000
x 1000 = 52800 BTU/Hr
x 1000 = 29760 BTU/Hr
If the area in which the heater may be operated is smaller than that defined as an
unconfined space or if the building is of unusually tight construction, provide adequate
combustion and ventilation air by one of the methods described in the National Fuel
Gas Code, ANSI Z223.1, NFPA54, Section 5.3 or applicable local codes.
WARNING
GENERAL INSTALLATION INFORMATION

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CLEARANCES / HEIGHT REQUIRMENTS
Side Wall Mantel Side Wall
Figure 3 - Minimum Clearance to Walls and Ceiling
The dimensions shown in Figure 3 are minimum clearances to maintain in installing this
heater. Left and right clearances are determined when facing the front of the heater.
Follow these instructions carefully to ensure safe installation. Failure to follow
instructions exactly can create a fire hazard.
The appliance cannot be installed on a carpet, tile or other combustible material other
than wood flooring, the appliance shall be installed on a metal, wood or noncombustible
material panel extending full width and depth of the appliance.
WARNING
Front View
Corner Installation Wall Installation
Side View
Ceiling
Ceiling
Floor

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Pipe Coupling
To Heater
Valve
Gas Supply
Inlet
CONNECTING THE GAS
NOTICE: A qualified gas appliance installer must connect the heater to the gas supply. Consult all local
codes.
IMPORTANT: Hold heater valve rmly with a wrench to prevent movement when connecting to inlet pipe.
Manual Shutoff
Valve
Pipe
Stainless
Flexible Tube
Figure 4 - Gas Connection
Always use an external regulator for all propane/LPG heaters and high pressure one to two-pound systems only, to
reduce the supply tank pressure to a maximum of 13" w.c. This is in addition to the internal regulator in the heater valve.
Locations that the Pressure
Tapping Point May Be Installed
Use new black iron or steel pipe. Internally tinned copper or copper tubing can be used
per National Fuel Code, section 2.6.3, providing gas meets hydrogen sulfide limits, and
where permitted by local codes. Gas piping system must be sized to provide minimum
inlet pressure (Listed on Data Plate) at the maximum flow rate (BTU/Hr). Undue pressure
loss will occur if the pipe is too small.
A manual shutoff valve must be installed upstream of the appliance. Union tee and
plugged 1/8" NPT pressure tapping point should be installed upstream of the appliance.
See Figure 4.
CAUTION
CHECK GAS TYPE: The gas supply must be the same as stated on the heater’s rating
plate. If the gas supply is different, DO NOT INSTALL THE HEATER. Contact your dealer
for the correct model.
CAUTION

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CHECKING GAS PRESSURE AND CONNECTING REMOTE RECEIVER
The heater gas inlet connection is 3/8" NPT at the valve. The
inlet is located on left side of stove. Remove front control plate
to better access the inlet.
When tightening up the joint to the valve, hold the valve securely
with a wrench to prevent movement.
Test all gas joints from the gas meter to the heater valve for
leaks using a gas analyzer or soap and water solution after completing connection. DO NOT USE AN OPEN FLAME.
Check the gas pressure with the appliance burning and the control set to HIGH.
Connecting directly to an unregulated
propane/L.P.G. tank can cause an
explosion.
WARNING
MILLIVOLT CONTROL (FIGURE 5)
The valve regulator controls the burner pressure which should
be checked at the pressure test point.
If outlet pressure is low, check inlet pressure against data plates
or manual.
Turn captured slotted screw counter clockwise 2 or 3 turns and
then place tubing to pressure gauge over test point (Use test
point “OUT” closest to control knob). After taking pressure
reading, be sure and turn captured screw clockwise rmly to
re-seal. Do not over torque. Check for gas leaks.
NOTE: Remove control panel to access gas valve
and ignitor battery module.
Figure 5 - Pressure Test Point Location
Milli-Volt Control
Test Port “OUT”
CONNECTING REMOTE RECEIVER
1. Remove cover on control panel to show opening for
remote receiver. See Figure 6.
2. Cut cable to length (approximately 12") for placement in
the replace.
3. Strip back 1/4" of the insulation from both ends of each
wire.
4. Connect two .25 female connectors to the wires at one
end of the cable.
5. Insert the opposite ends of the wires into the receiver wire
terminals and tighten the screws.
6. Connect the connectors to the two .25" male connectors
located on the left side when facing the unit (Figure 6).
Do not let the wire touch the grate or burners.
7. Slide remote receiver in the opening of control panel.
Use two screws provided to attach remote receiver to the
control panel. See Figure 6.
8. Replace Cover. See Figure 6.
NOTE: Do not place remote in combustion
chamber.
Figure 6 - Installing Remote Receiver
Remote Receiver
Cover

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ELECTRICAL WIRING (MILLI-VOLT)
The milli-volt valve is a self-powered combination gas control THAT DOES NOT REQUIRE 110 VAC TO OPERATE.
Label all wires prior to
disconnection when
servicing controls. Wiring
errors can cause improper
and dangerous operation.
Verify proper operation
after servicing.
CAUTION
On/Off
Switch
On/Off
Switch
ODS
Pilot
Wall
Switch
Optional Wall
Switch, Wall Thermostat,
Thermostat Sensor or
Remote
ODS Pilot
Millivolt
Valve
Spade Terminal
3
1
2
CONNECTION
1 = TP
2 = TP, TH
3 = TH
Figure 7 - Wiring Diagram
CONNECTING OPTIONAL WALL SWITCH OR THERMOSTAT
1. Use 18 awg, two-wire cable, 15 feet maximum length.
2. At one end of the cable, connect both wires to the wall switch or thermostat. At the other end, connect one wire to
TP/TH and one wire to TH, or connect the wall switch/thermostat to the two male (0.25") terminals on the left side of
the unit. The color of the wires does not matter.
CONNECT
CHECK TO METER THERMOSTAT METER
TEST TEST LEADS TO CONTACTS READING
TERMINALS SHOULD BE
A COMPLETE 2 & 3 CLOSED MINIMUM
SYSTEM 175mv
B THERMOPILE 1 & 2 OPEN 500mv
OUTPUT OR MORE
A. COMPLETE MILLIVOLT SYSTEM CHECK
("A" Reading - Thermostat contacts CLOSED - Control Knob “ON” - Main Burners should turn ON)
a. If the reading is more than 175 millivolts and the automatic valve still does not come on - replace the valve.
b. If the closed circuit reading ("A" reading) is less than 175 millivolts, determine cause for low reading - proceed as
follows:
B. THERMOPILE OUTPUT READING CHECK
(“B” Reading - Thermostat contacts OPEN - Main burner OFF)
Check gas pressure to the unit. If gas pressure is within minimum and maximum on data plate, then replace pilot. 500 millivolts
minimum. If the minimum millivolt reading is not obtainable, replace pilot.
CHECKING SYSTEM OPERATION
The millivolt system and individual compo-
nents may be checked with a millivolt meter
having a 0-1000mv range. Conduct each
check shown in chart by connecting meter
test leads to terminals as indicated.
Switch

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Figure 9 - Installing T-Stat Sensor and Control Knob
T-Stat
Sensor Wiring
Harnesses
Screws
Knob
INSTALLING THERMOSTAT SENSOR
(OPTION SOLD SEPARATELY)
1. Remove the face plate by removing the six
screws holding the faceplate in place. This will
allow you to pull the faceplate away from the
unit about 3" to 4". See Figure 8.
2. Slip the t-stat sensor behind the faceplate. Attach
the t-stat sensor to the faceplate with 2 screws
provided. Make sure the thermo bulb wire is on
the bottom of the t-stat sensor. See Figure 9.
3. Attach wiring harnesses to back of t-stat sensor.
See Figure 8. Attach the other ends of the har-
ness to either TP/TH and TH on control valve or
to existing wiring harness with two (2) 0.250"
male spade terminals for remote t-stat operation.
See Figure 8, page 13.
ELECTRICAL WIRING (MILLI-VOLT)
Figure 8 - Removing Face Plate from Stove
Screws
Face Plate
Thermo
Bulb

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4. Remove adhesive backing from plastic clip. Press
clip to bottom of valve. Clip thermo bulb into plastic
clip. See Figure 10.
5. Reattach faceplate or reinstall base.
6. Install knob to shaft of t-stat sensor. See Figure 9,
page 14.
Figure 10 - Clipping Thermo Bulb into
Plastic Clip.
Valve
Thermo
Bulb
Plastic Clip
OPERATION OF THERMOSTAT SENSOR
1. Follow millivolt lighting instructions on lighting plate attached to unit or in homeowner’s manual.
2. With control knob in the “ON” position make sure the ON/OFF switch is in the “OFF” position. See Figure 11.
3. The unit is now being controlled by the thermostat sensor. The sensor will now cycle the burners on and off. You can
adjust how often the unit cycles by turning the control knob on the sensor.
Figure 11 - Control Knob in “ON” Position and ON/OFF Switch in “OFF” Position
Control
Knob
T-Stat
Sensor
ON/OFF
Switch
ELECTRICAL WIRING (MILLI-VOLT)

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Log #4
Log #2
Log
#1
Log
#3
Back
Pins
Front
Pins
LOG PLACEMENT
INSTALLING LOGS ON GRATE (See Figure 12)
1. Install back log (#1) on two pins located near the back of base. Check log
position and stability.
2. Install center log (#2) on two pins located near the front of the base.
3. Install front log (#3) in front of center log. Make sure bottom of log is
resting on the grate. Do not rest log on burner.
4. Place back end of top center log (#4) on recessed area of back log (#1) and
rest on pin on center log (#2).
Figure 12 - Installing Logs to
Grate
Before you begin — This unit is supplied with four ceramic ber logs. Do not handle these logs with your bare hands.
Always wear gloves to prevent skin irritation from ceramic bers. After handling the logs, wash your hands gently with
soap and water to remove any traces of bers.
The positioning of the logs are critical to the safe and clean operation of this heater.
Sooting and other problems may result if the logs are not properly and firmly positioned
in the appliance. Never add additional logs or embellishments such as pine cones,
vermiculite or rock wool to the heater. Only use the logs supplied with the unit.
Failure to position the parts in accordance with diagrams below or to use only parts
specifically approved for this heater may result in property damage or personal
injury.
WARNING
DO NOT sprinkle volcanic rocks on the logs or
around the pilot. This may cause sooting.
During initial operation of the new heater, burning
logs will give off a paper burning smell and orange
flames will be present. Simply open the windows for
a few hours to vent the odor.
CAUTION

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45D0080 17
Glowing
Embers
Figure 15 - Correct appearance of
Embers and Rear Flame
FLAME APPEARANCE
Flames from the pilot, front and rear burner should be visually checked as soon as the heater is installed.
In addition, periodically check the ames visually during operation.
CHECKING PILOT FLAME
The pilot flame must always be present when the heater is in operation. It should just touch the top of the ther-
mocouple tip for natural. See Figure 13 for correct pilot ame.
If the pilot ame does not touch the thermocouple, then the burners cannot function reliably. See Figure 14 for incorrect
shape of pilot ame.
MILLI-VOLT CONTROL
Figure 13 - Correct Appearance of Pilot Flame Figure 14 - Incorrect Appearance of Pilot Flame
Thermocouple
for Natural
Thermocouple
for LP Thermocouple
for LP
Thermocouple
for Natural
CHECKING BURNER FLAME
In normal operation at full rate after 15 minutes, the follow-
ing flame appearances should be observed:
The left and right rear ames should be yellow and extend 1"-2" above
the log top surfaces. The yellow ames should not contact the logs.
There should be glowing embers on the front surface of the middle
log. Note: The flames and embers will be an opaque orange
color during the burn off time.
OPERATING INSTRUCTIONS
Avoid any drafts that alter burner flame patterns. Do not allow
fans to blow directly into the stove. Do not place a blower inside the
burn area of the stove. Ceiling fans may create drafts that alter ame
patterns. Sooting and improper burning will result.
During manufacturing, fabricating and shipping, various components of this appliance are treated with certain oils, lms or
bonding agents. These chemicals are not harmful, but may produce annoying smoke and smells as they are burned off during
the initial operation of the appliance, possibly causing headaches or eye or lung irritation. This is a normal and temporary
occurrence.
The initial break-in operation should last two to three hours with the burner at the highest setting. Provide maximum ventila-
tion by opening windows or doors to allow odors to dissipate. Any odors remaining after this initial break-in will be slight
and will disappear with continued use.

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45D0080 19





Figure 16 - Location of Piezo Ignitor, Control Knobs and Switch on Milli-volt Unit
A. This appliance is equipped with an ignition device which automatically lights the pilot. If the piezo is not
working properly, see “Match Lighting Instructions,” page 21.
B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the oor
because some gas is heavier than air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS:
• Do not attempt to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the re department.
C. Use only your hand to push in, or turn the gas control knob. Never use tools. If the knob will not push in or
turn by hand, don't try to repair it. Call a qualied service technician. Force or attempted repair may result
in a re or explosion.
D. Do not use this appliance if any part of it has been under water. Immediately call a qualied service tech-
nician to inspect the appliance and to replace any part of the control system and any gas control that has
been under water.
OPERATING INSTRUCTIONS
If you do not follow these instruction
exactly, a fire or explosion may result
causing property damage, personal
injury or loss of life.
WARNING
FOR YOUR SAFETY READ BEFORE LIGHTING
Optional
Thermostat
Sensor
Off/Pilot/On Knob
(Automatic Piezo
Ignitor when
Depressed in “PILOT”
Position)
Hi/Lo Knob Data and
Instruction
Plates
Optional
Remote
Receiver
Piezo Ignitor Battery
Compartment (Behind
Control Panel)

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

OPERATING INSTRUCTIONS
1. STOP! Read the safety information label.
2. Make sure the manual shutoff valve is fully open.
3. This gas log set is equipped with an ignition device (piezo) which automatically lights the pilot. If piezo
ignitor does not light the pilot, refer to instructions for “Match Lighting Instructions”, page 21.
4. Turn gas control knob clockwise to the OFF position, set the thermostat to the lowest setting and
turn ON/OFF switch to OFF position.
5. Wait (5) minutes to clear out any gas. Then smell for gas, including near the oor. If you smell gas, STOP!
Follow the instructions under “What To Do if You Smell Gas,” page 16. If you don't smell gas, go to next
step.
6. From OFF position, turn the gas control knob counterclockwise to IGN position. Push in control
knob for 5 seconds. NOTE: If you are running the heater for the first time, it will be necessary
to press in the control knob for 30 seconds or longer to allow air to bleed out of the gas
piping.
7. With the control knob pushed in, the battery powered ignition will light the pilot.
8. Continue pushing the control knob in for a further 10 seconds to prevent the ame detector from shutting
off the gas while the probe is warming up. Release the control knob.
9. Turn gas control knob counterclockwise to the ON position.
10. After the pilot has been lit for one minute, the burners can be turned on. Turn the ON/OFF switch to ON
position or adjust thermostat to desired setting. NOTE: To use the optional thermostat function (if
installed), the control knob must be set to “ON” and the ON/OFF Switch must be in the “OFF”
position.
11. If the gas logs will not operate, follow the instructions “To Turn Off Gas To Heater” below and call your
service technician or gas supplier.
Figure 17 - Pilot
TO TURN OFF GAS TO HEATER
1. Turn control knob clockwise to OFF position to completely shut off the heater.
2. If applicable: Turn ON/OFF switch to OFF position and/or set thermostat (if present) to lowest setting.
3. If applicable: Turn off all electric power to the heater.
Figure 18 - Control Cover Plate for Milli-Volt
Hi/Lo Control
Ignitor/Pilot Control
MILLI-VOLT CONTROL LIGHTING INSTRUCTIONS
On/Off Switch
(Located on Side
of Stove)

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45D0080 21
1. Open stove door. Remove any items necessary for easy access to the pilot (for example: logs, screens,
etc.).
2. Follow appropriate lighting instructions found previously. Light a match and hold the ame to the end of
the pilot and ignite the pilot.
3. After control knob has been released and pilot stays lit, reinstall any items that were removed for pilot
access. Close and latch stove door.
4. Replace ignitor batter. If ignitor still does not work, then call a qualied service technician for repair or
replacement of the piezo ignitor.
OPERATING INSTRUCTIONS AND CLEANING AND SERVICING
CLEANING AND SERVICING
Annual inspection and cleaning by your dealer or qualified service technician is recommended to prevent
malfunction and/or sooting.
PERIODIC CLEANING - See parts diagram for location of items discussed below.
• Do not use cleaning uid to clean logs or any part of heater.
• Brush logs with soft bristle brush or vacuum with brush attachment.
• Vacuum loose particles and dust from the front and rear burners, control and piezo covers and grate weldment.
• Inspect and clean burner air intake holes. Remove lint or particles with vacuum, brush, or pipe cleaners. Failure to keep
air intake holes clean will result in sooting and poor combustion.
• External case should be dusted and wiped with a moist cloth.
ANNUAL CLEANING/INSPECTION - Refer to parts diagram for location of items discussed below.
• Inspect and clean burner air intake holes. Remove lint or particles with vacuum, brush or pipe cleaners. Failure to keep
air intake holes clean will result in sooting and poor combustion.
• Inspect and clean all burner ports.
• Inspect ODS pilot for operation and accumulation of lint at air intake holes.
• Verify ame pattern and log placement for proper operation.
• Verify smooth and responsive ignition of main burner and rear burner.
• Replace AA battery in ignition module.
Turn off heater and allow to cool before
cleaning. Disconnect electrical power
before cleaning or servicing.
WARNING
Remove logs, handling carefully by holding gently at each end. Gloves are recommended to prevent skin irritation from
ceramic bers. If skin becomes irritated, wash gently with soap and water. Refer to manual for correct log placement.
MATCH LIGHTING INSTRUCTIONS