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Monosem NG Plus 4 Programming manual

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Twin-Row Mounted
Includes Instructions for:
• Safety
• Operation
• Maintenence
Operator & Parts Manual
op&parts.09
This is a dowloadable version of the manual. A partial download may not contain all pertinent information. Make sure to read Chapter 1, Safety.
Due to ongoing upgrades specifications may change without notice, contact a Monosem Rep for current information.
© Monosem Inc. 2009
INTRODUCTION _____________________________________________________________________________
Congratulations on your purchase of a MONOSEM planter.
This manual has been prepared for use in operation, adjustment, and maintenance of the planter. Read this manual
carefully before operating your planter.
The information used in compiling this manual is current, however as production changes do occur on a continual
basis, Monosem Inc. reserves the right to change specifications or designs without notice and without the obligation
to install the same on previously manufactured machines.
Please take the time now to record your serial number and date of purchase for a reference when ordering
replacement parts for your Monosem NG Plus 4 planter.
Serial Number _______________________________
Date _________________________________________
The WARRANTY for your NG Plus 4 planter is printed on the back cover.
While reading your manual you will see the symbol and the words CAUTION, WARNING, DANGER.
Pay particular attention to the safety information given. Failure to observe the safety symbols can cause damage to
the machine and/or personal injury. A detailed description of the safety symbols and their meaning is found in the
safety section of this manual.
2 precautions for successful planting:
1. Choose a reasonable working speed adapted to the
field conditions and desired accuracy.
2. Check proper working of the seed metering, seed
placement, spacing and density when starting up and
from time to time during planting.
… and don't forget – accurate planting is the
key to a good stand!
This is a dowloadable version of the manual. A partial download may not contain all pertinent information. Make sure to read Chapter 1, Safety.
Due to ongoing upgrades specifications may change without notice, contact a Monosem Rep for current information.
© Monosem Inc. 2009
QUICK REFERENCE______________________________________________________________
Twin-Row 3pt MOUNTED
SAFETY 1 ROW UNIT 6
GENERAL SAFETY 1. 1 SEED DEPTH 6.1
BEFORE OPERATION 1. 1 V PRESS WHEELS 6.1
DURING & FOLOWING OPERATION 1. 2 DEPTH GAUGE WHEELS 6.2
UNHOOKING THE PLANTER 1. 2 DOUBLE DISC OPENERS 6.2
STORING THE PLANTER 1. 2 STABILIZER SPRINGS 6.2
PERFORMING MAINTENANCE 1. 3 DRIVE CHAIN 6.2
TIRE SAFETY 1. 3 SEED HOPPER 6.2
DRIVE LINE SAFETY 1. 3 SEED METERING SYSTEM 6.3
HYDRAULIC SAFETY 1. 3 EXTRA LARGE SEED 6.4
SAFETY STICKERS 1. 4 DISENGAGING THE METER BOX 6.4
SEED TUBE 6.4
PREPARING THE PLANTER 2 METERING BOX ADJUSTMENT 6.5
LUBRICATION 2. 1 SEED DISC 6.5
CHAIN TENSION ADJUSTMENT 2. 2 SEED CHUTE 6.5
TIRE PRESSURE 2. 2 SEED DISC IDENTIFICATION 6.6
VALVE BLOCK INSPECTION 2. 2 SEED DISC RECOMMENDATIONS 6.6
TRACTOR HOOKUP 2. 3 ASSEMBLY - ROW UNIT 6.8
LEVELING THE PLANTER 2. 4 ASSEMBLY-CLOSING WHEEL 6.10
TRANSPORTING THE PLANTER 2. 4 ASSEMBLY-GAUGE WHEEL ARM 6.10
OPERATING SPEED 2. 4 ASSEMBLY-GAUGE WHEEL 6.11
FIELD TEST 2. 4 ASSEMBLY-METERING BOX 6.12
CHECKING SEED POPULATION 2. 5 METERING BOX TROUBLESHOOTING 6.13
UNHOOKING THE PLANTER 2. 5 ASSY-UP/ DOWN PRESSURE SPRING 6.14
STORING THE PLANTER 2. 5 ASSY-7.5" HILLER DISC- FLAT PRESS 6.16
ASSY -7.5" HILLER DISC- V PRESS 6.17
FRAME 3 ASSEMBLY- OFFSET 7.5" 6.18
TWIN-ROW 4 X 2 ROW 3.1 ASSEMBLY-OFFSET 9" 6.19
TWIN-ROW 6 X 2 ROW AND LARGER 3.2 ASSY-7.5" V PRESS CLOSING WHEEL 6.20
ASSEMBLY - REAR WHEEL BLOCK 3.3 ASSY-7.5" FLAT PRESS WHEEL CLOSING 6.21
ASSEMBLY - FRONT WHEEL BLOCK 3.5 ASSEMBLY- TWIN-ROW HOPPER 6.22
TRANSMISSION 4
PLANTING RATE CHART 4.1
ASSEMBLY - SINGLE PLATE TRANS. 4.2 OPTIONAL EQUIPMENT 7
ASSEMBLY & ADJ. TRANSMISSION 4.2
SEED POPULATION CHART 4.3 ATTACHMENTS 7.0
DRIVE 5 ROW MARKERS 7.1
STANDARD TURBOFAN 5.1
ASSEMBLY-STANDARD TURBOFAN 5.2 AIR INSECTICIDE SYSTEM 7.2
ASSY - HIGH OUTPUT TURBOFAN 5.4-5.5
ASSY - EXTRA HIGH OUTPUT 5.6-5.7 US GRANULAR INSECTICIDE SYSTEM 7.3
ASSEMBLY - HYDRAULIC DRIVE 5.8-5.9
VACUUM GAUGE SETTINGS 5.10 MICROSEM MICROGRANULAR SYSTEM 7.4
ASSEMBLY - VACUUM GAUGE 5.10 DRY FERTILIZER 7.5
LIQUID FERTILIZER 7.7
This is a dowloadable version of the manual. A partial download may not contain all pertinent information. Make sure to read Chapter 1, Safety.
Due to ongoing upgrades specifications may change without notice, contact a Monosem Rep for current information.
© Monosem Inc. 2009
SPECIFICATIONS ____________________________________________________________________________
Twin-Row, 7" x 7" 3pt MOUNTED
FRAME – Three Point Mounted
Double Rigid Toolbar:
7"x7" Bottom Toolbar
5"x5" Top Toolbar
PLANTING UNIT – NG Plus 4 Monosem
Vacuum Metering Box
Double Disc Opener
Gauge Wheels
Adjustable Closing Wheels
STANDARD ROW SPACING
7 ½" - 9" Spacing Between the Twin Rows WIDTH WEIGHT*
4 x 2 Row – 30-40" Rows ---------------------- 14' 3569 lbs.
6 x 2 Row – 30-40" Rows ---------------------- 20' 4559 lbs.
8 x 2 Row – 30-40" Rows ---------------------- 25' 5960 lbs.
*The base machine weights include planter frame, optional row markers, drive components, tires and wheels,
hydraulic cylinders and NG Plus 4 row units with seed hopper and lid.
DRIVE SYSTEM
Ground Drive, 7.60 x 15" 6-Ply Tires
Two Drive/Gauge Wheels on 4x2 &
6x2 Row
Four Drive/Gauge Wheels on 8x2 Row
TRANSMISSION
Two End Mounted, Quick Change Sprockets
No. 50 Chain with Spring Loaded Idler
MARKERS
Low Profile Single and Double Fold
TURBOFAN
High Output 500 or 1000 rpm
Extra High Output 540 rpm
OPTIONAL EQUIPMENT
Hydraulic Drive
Electronic Seed Monitor
Microsem Insecticide System
Disc Hiller system, w/Flat or V Press Wheel
This is a dowloadable version of the manual. A partial download may not contain all pertinent information. Make sure to read Chapter 1, Safety.
Due to ongoing upgrades specifications may change without notice, contact a Monosem Rep for current information.
© Monosem Inc. 2009
TABLE OF CONTENTS_____________________________________________________________________________
1. SAFETY
2. PREPARATION
3. FRAME
4. TRANSMISSION
5. DRIVE
6. ROW UNIT
7. OPTIONAL EQUIPMENT
This is a downloadable version of the manual. A partial download may not contain all pertinent information. Make Sure to read Chapter 1, Safety!
Due to ongoing upgrades specifications may change without notice, contact a Monosem Rep for current information.
© Monosem Inc. 2012
This is a downloadable version of the manual. A partial download may not contain all pertinent information. Make Sure to read Chapter 1, Safety!
Due to ongoing upgrades specifications may change without notice, contact a Monosem Rep for current information.
© Monosem Inc. 2012
SAFETY PRECAUTIONS ______________________________________________________________________
1.
1
This symbol means:
ATTENTION - BECOME ALERT
YOUR SAFETY IS INVOLVED.
When you see this symbol on the machine or
in this manual, be alert to the potential for personal
safety. Follow all recommended precautions. Safety
of the operator is one of the main concerns in
designing and developing a new piece of equipment.
You, the operator, can avoid many accidents by
observing the warning signs.
Keep safety warning signs clean and readable.
Replace all labels on your machine that are damaged,
unreadable, or missing.
The signal words used in this manual and on the
machine are DANGER, WARNING, and
CAUTION. Signal words designate a level of
hazard:
DANGER: Indicates an imminently hazardous
situation that, if not avoided, will result in death or
serious injury.
WARNING: Indicates a potentially hazardous
situation that, if not avoided, could result in death or
serious injury, and includes hazards that are exposed
when guards are removed, or to alert against unsafe
practices.
CAUTION: Indicates a potentially hazardous
situation that, if not avoided, may result in minor or
moderate injury, or to alert against unsafe practices.
Listed below are safety precautions that should
become standard practice before and during
operation, transport, and maintenance of the planter.
GENERAL SAFETY
Any alterations to the design of this planter may
create safety hazards. In the case of alterations or
changes, you MUST follow all appropriate safety
standards and practices to protect you and others near
this machine from injury.
Agricultural chemicals can be dangerous. Improper
use can result in injury to persons, animals and soil.
Handle with care and follow instructions of the
chemical manufacturer.
BEFORE OPERATION
•Carefully study and understand this manual.
•Learning takes time. Do not hurry the learning process
or take the unit for granted. Ease into it and become
familiar with your new planter.
•Practice operating your planter and its attachments.
Completely familiarize yourself and other operators with
its operation before using.
•Do not wear loose fitting clothing that could catch in
moving parts.
•Wear suitable protective clothing,
shoes, protective hearing and safety
glasses. Have necessary safety
equipment for handling certain materials you may come
in to contact with, such as extremely dusty, molds, fungi,
bulk fertilizers, insecticides, etc.
•Inflate the planter tires evenly.
•Inspect the planter for loose bolts, worn parts or
cracked welds, and make necessary repairs. Never
operate equipment that is not in safe working condition.
•Before applying pressure to the hydraulic system, make
sure all connections are tight and that hoses and fittings
are not damaged. Hydraulic fluid escaping under pressure
can penetrate the skin causing serious injury.
•Before operating the planter for the first time and
periodically thereafter, check to be sure the lug nuts on
the transport wheel are properly torqued. This is
especially important you are going to transport the planter
for a long distance.
•Do not allow anyone to stand between the tongue or
hitch and the towing vehicle when backing up to the
planter.
•Lower the toolbar stands to support the planter.
Do not stand between the tractor and the planter
when connecting or disconnecting the implement.
•Install lock ups on markers, as provided prior to
transporting the planter or working around the unit.
•Stay clear when raising or lowering folding sections.
Make sure no one else is near the planter when the folding
sections are raising or lowering.
•Remove any tools that are on or in the planter.
This is a downloadable version of the manual. A partial download may not contain all pertinent information. Make Sure to read Chapter 1, Safety!
Due to ongoing upgrades specifications may change without notice, contact a Monosem Rep for current information.
© Monosem Inc. 2012
SAFETY PRECAUTIONS ______________________________________________________________________
1.
2
DURING OPERATION
•Beware of bystanders, particularly children!
Always look around to make sure that it is safe to
start the engine of the towing vehicle.
•Use necessary safety lights and devices and
observe legal regulations before transporting on
public roads. Check to be sure that all warning lights
are working properly before transporting machine.
•Do not allow passengers anywhere on or in the
planter during operation.
•Be especially observant of the operating area and
terrain – watch for holes, rocks or other hidden
hazards.
•Always inspect the operating area prior to
operation. Do not operate near the edge of drop-offs
or banks. Be extra careful when working on inclines.
•Do not operate on steep slopes as overturn
may result.
•Avoid sudden uphill turns on steep
slopes, as shift of weight could cause a
rollover.
•Reduce speed prior to turns to avoid the risk of
overturning.
•Keep hands and clothing clear of moving parts.
•Always make sure there are no persons near the
planter when the marker assemblies are in operation.
•If a marker cylinder was removed for any reason,
do not attach the rod end of the cylinder until the
cylinder is cycled several times to remove any air that
may be trapped in the system.
•Serious injury or death can result from contact with
electric lines. Use care to avoid contact with electric
lines when moving or operating this machine.
•This planter is designed to be driven by ground
tires only. The use of hydraulic, electric or PTO
dives may create serious safety hazards to you and
the people nearby. If you install such drives you
must follow all appropriate safety standards and
practices to protect you and others near this planter
from injury.
•Lower the planter when not in use and cycle the
hydraulic control lever to relieve pressure in hoses.
FOLLOWING OPERATION
•When you stop operation of the planter, even if
periodically, stop the tractor, set the tractor or towing
vehicle brakes, disengage the PTO and all power
drives, shut off the engine and remove the ignition
key.
UNHOOKING THE PLANTER
•Lower the toolbar stands to support the planter.
Do not stand between the tractor and the planter
when connecting or disconnecting the implement.
•Before unhooking the planter from the tractor,
fully extend the jack stands to the point where the
toolbar will remain level. Lock the stands securely in
place with the locking pins.
•Lower the planter to the ground. Set the tractor or
towing vehicle brakes, disengage PTO and all power
drives, shut off the engine and remove the ignition
key.
•Unhook the tractor lift arms from hitch pockets and
remove center link. If a quick attach is used, position
levers so that the locking mechanism is in the
“unlatched” position and lower.
•When the lift arms or quick attach arms are clear of
the tractor, slowly drive the tractor away from the
planter.
STORING THE PLANTER
•Store the planter on a dry, level surface. An
uneven surface could cause the planter to shift or fall,
resulting in injury or death. Store planter in an area
away from human activity.
•Do not permit children to play on or around the
stored planter.
•The planter should be stored in a dry and dust-free
location with the hydraulic cylinders closed.
•Engage all safety devices for storage.
•You may need wheel chocks to prevent the parked
planter from rolling.
•Never work under the planter while in raised
position without installing safety lockup pin.
This is a downloadable version of the manual. A partial download may not contain all pertinent information. Make Sure to read Chapter 1, Safety!
Due to ongoing upgrades specifications may change without notice, contact a Monosem Rep for current information.
© Monosem Inc. 2012
SAFETY PRECAUTIONS ______________________________________________________________________
1.
3
PERFORMING MAINTENANCE
•Good maintenance is your responsibility.
•Make repairs in an area with plenty of ventilation.
Never operate the engine of the towing vehicle in a
closed building. The exhaust fumes may cause
asphyxiation.
•As a precaution, always recheck the hardware on
equipment following every 100 hours of operation.
Correct all problems.
•Before working on the planter, stop the towing
vehicle, set the brakes, disengage the PTO and all
power drives, shut off the engine and remove the
ignition keys.
•Never work under the planter while it is in a raised
position.
•Be certain all moving parts have come to a
complete stop before attempting to perform
maintenance.
•Always use the proper tools or equipment for the
job at hand.
•Never use you hands to locate a hydraulic leak.
Use a small piece of cardboard or wood. Hydraulic
fluid escaping under pressure can penetrate the skin.
If injured by escaping hydraulic fluid, see a doctor at
once. Gangrene can result. Without immediate
medical treatment, serious infection and reactions can
occur.
•Replace all shields and guards after servicing and
before moving.
•After servicing, remove all tools, parts and service
equipment from on or in the planter.
•If the planter has been altered in anyway from the
original design, the manufacturer does not accept any
liability for injury or warranty.
Any alterations to the design of this planter may
create safety hazards. Follow safe practices to avoid
injury.
TIRE SAFETY
•Inflating or servicing tires
can be dangerous. Do not
attempt to mount a tire unless
you have the proper
equipment and experience to
do the job. Whenever
possible, call a trained person to service and/or mount
tires.
•Failure to follow proper procedures when
mounting a tire on a rim can produce an explosion
that may result in serious injury or death.
•Check wheels for low pressure, cuts, bubbles,
damaged rims or missing lug bolts and nuts.
DRIVE LINE SAFETY
DANGER.
Contact with a
Rotating drive line
can cause death –
keep away. Do not
operate without all
driveline, tractor and equipment shields in place.
Make sure driveline is securely attached at both
ends, and that driveline shields turn freely on
driveline.
HYDRAULIC
SYSTEM SAFETY
DANGER. Before applying
pressure to the hydraulic
system, check that all
connections are tight and that
the hoses and fittings have not been damaged.
Hydraulic fluid escaping under pressure can
penetrate the skin causing serious injury. If
injured by escaping hydraulic fluid see a doctor at
once. Gangrene can result.
•Relieve pressure on system before repairing,
adjusting or disconnecting.
•Wear proper hand and eye
protection when searching for leaks.
Use wood or cardboard instead of
hands.
•Keep all components in good repair.
This is a downloadable version of the manual. A partial download may not contain all pertinent information. Make Sure to read Chapter 1, Safety!
Due to ongoing upgrades specifications may change without notice, contact a Monosem Rep for current information.
© Monosem Inc. 2012
SAFETY PRECAUTIONS ______________________________________________________________________
1.
4
DO NOT STAND
between tractor
and planter during
hook-up.
Severe bodily harm
may result.
Lower toolbar stands
before unhitching.
DANGER
ST050 On Front Toolbar
ST052 Row Marker
ST053 Front of hopper of inside
wing unit of stacker
ST054 Front Toolbar
ST055
Inside of Granular hopper lid.
ST056 Front of Pull-Type
toolbar.
ST057 PTO Shaft.
ST058
ST059
ST061 Front Toolbar Near Hitch
ST075 Spanish ver. of ST054
ST076 Spanish ver. of ST050
ST077 Spanish ver. of ST055
ST079 Spanish ver. of ST057
Shown below are various safety stickers, their part number and location. Keep the safety warning signs clean
and readable. Replace all damaged, unreadable, or missing warning labels on your machine.
This is a downloadable version of the manual. A partial download may not contain all pertinent information. Make Sure to read Chapter 1, Safety!
Due to ongoing upgrades specifications may change without notice, contact a Monosem Rep for current information.
© Monosem Inc. 2012