Monte Carlo Fan Company 5DVR60 Series Instruction manual

Owner’s Guide and Installation Manual
Total fan weight
DATE OF PURCHASE:
MODEL NUMBER:
RETAILER NAME:
RETAILER ADDRESS:
Attach sales receipt to this card and retain as yourproof of purchase
To register your fixture, please visit our website www.montecarlofans.com
5DVR60XXX Series Fan
cETL Model NO. : 5DVR60XXX
7.5 kg
16.5 lbs

Cautions and Warnings
Installation work and electrical wiring must be done by qualified person(s) in accordance with applicable codes and standards (ANSI/NFPA 70), including
fire-rated construction.
Use this unit only in the manner intended by the manufacturer. If you have any questions contact the manufacturer.
After making the wire connections, the wires should be spread apart with the grounded conductor and the equipment-grounding conductor on one side
of the outlet box and ungrounded conductor on the other side of the outlet box. The splices, after being made, should be turned upward and pushed
carefully up into the outlet box.
WARNING: Before you begin installing the fan, servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting means to
prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning
device, such as a tag, to the service panel.
Be cautious! Read all instructions and safety information before installing your new fan. Review the accompanying assembly diagrams.
When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
Make sure the installation site you choose allows the fan blades to rotate without any obstructions. Allow a minimum clearance of 7 feet from the floor
to the trailing edge of the blade.
WARNING: To Reduce The Risk Of Fire, Electric Shock, or Personal Injury, Mount To Outlet Box Marked “Acceptable for Fan Support of 15.9 kg (35 lbs)
or less” And Use Mounting Screws Provided With The Outlet Box.
CAUTION: For Compliance with Local Codes and Regulations, If Installing The Secondary Support Safety Cable in the U.S., Do Not Remove Knockouts
In The Outlet Box. Mount the secondary support safety cable through the reserved nail/screw hole on the outlet box to the building structure (or the
ceiling joist).
WARNING: To reduce the risk of personal injury, do not bend blade holders during installation to motor, balancing or during cleaning. Do not insert
foreign object between rotating blades.
Attach the mounting bracket using only the hardware supplied with the outlet box.
WARNING: To reduce the risk of fire or electric shock, this fan should only be used with fan speed control part no. JY1126R manufactured by Satellite
Electronic ( Zhongshan ) Ltd.
WARNING: To reduce the risk of fire or electric shock, do not use this fan with any other solid state fan speed control device, or variable speed control.
If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application.
Never place a switch where it can be reached from a tub or shower.
The combustion airflow needed for safe operation of fuel-burning equipment may be affected by this unit’s operation. Follow the heating equipment
manufacturer’s guideline safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for
Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.
CAUTION: To Reduce the Risk of Electric Shock, Disconnect the electrical supply circuit to the fan before installing the light kit.
CAUTION: The light source is designed for this specific application and can overheat if serviced by untrained personnel. If any servicing is required, the
product should be returned to an authorized service facility for examination or repair.
All set screws must be checked and tightened where necessary before installation.
Tools Required for Assembly (not included): Electrical Tape, Phillips Screwdriver, Pliers, Safety Glasses, Stepladder and Wire Strippers
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING
READ AND SAVE THESE INSTRUCTIONS
Customer Service
800-969-3347
Customer Service Center
7400 Linder Ave.
Skokie, IL 60077
www.montecarlofans.com
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ON
OFF
ON
OFF
Before you begin installing the fan, Switch
power off at Service panel and lock
service disconnecting means to prevent
power from being switched on
accidentally. When the service
disconnecting means cannot be locked,
securely fasten a warning device, such
as a tag, to the service panel.
Use AC 120V/60HZ power supply
only.
Before installing this fan make sure the
outlet box is properly installed to the
house structure. To reduce the risk of
fire, electric shock, or personal injury,
mount to outlet box or supporting system
acceptable for fan support.
(Mounting must support at least 35 lbs.)
Use metal outlet box suitable for fan
support and use only the screws provided
with the outlet box (must support 35
lbs). Before attaching fan to outlet box,
ensure the outlet box is securely fastened
by at least two points to a structural
ceiling member ( a loose box will cause
the fan to wobble). Remove the two outlet
box screws provided with the box,
aligning the holes of the mounting
bracket with the holes of the outlet box.
Reinstall the 2 outlet box screws
securely.
Partially loosen downrod set screws from
yoke at top of motor assembly.
Remove preassembled cross pin and
keeper pin from downrod.
Place downrod over canopy and yoke
cover. Thread lead wires and safety cable
from motor assembly through downrod.
Yoke cover
Mounting bracket
Downrod
Cross pin
Keeper pin
Canopy
Downrod
Yoke

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Slip downrod into motor housing yoke,
aligning holes and install cross pin and
keeper pin.
Insert cross pin through yoke and downrod
until point appears on the other side, and
insert keeper pin on cross pin.
Pull the downrod up tight against the
cross pin, and then evenly tighten the
downrod set screws on motor housing
yoke.
Place yoke cover on top housing of fan.
Warning: Cross pin and keeper pin must
be installed securely, failure to install them
will result in serious injury.
Install ball end of downrod into mounting
bracket opening. Align (engage) slot on
ball with tab on mounting bracket.
Warning: Failure to align slot on ball with
tab may result in serious injury.
Important: If using the angle mount,
make sure open end of mounting bracket
is installed facing the higher point of the
ceiling and make sure the ceiling angle is
not steeper than 30º. Longer downrod
may be necessary allowing the fan blades
to rotate without obstructions.
For Canadian installation and for USA fan
and light kit combinations over 35 lbs, in
both flush and downrod modes the safety
cable must be installed into the house
structure beams using 3” lag screws,
washers and lock washers provided.
Make sure that when the safety cable is
fully extended the lead wires are longer
than the cable and no stress is placed on
the lead wires.
Note: If Installing The Secondary Support
Safety Cable in the U.S., Do Not Remove
Knockouts In The Outlet Box.
Make wiring connections using wire connectors provided as indicated above.
Brown wire from fan to Brown wire from receiver marked Motor U.
Gray wire from fan to Gray wire from receiver marked Motor V.
Thinner blue wire from fan to Blue wire from receiver marked Motor W.
White wire from fan marked “For light” to White wire from receiver marked “For light”.
Thicker blue wire from fan marked “For light” to Blue wire from receiver marked “For light”.
White (Neutral) wire from house to White wire from remote marked AC IN N.
Black (Live) wire from house to Black wire from remote marked AC IN L.
Connect all green grounded wires to Grounded wire from House.
Make sure that no filaments are outside of the wire connectors.
Insert the remote receiver into mounting bracket.
After making the wire connections, the wires should be spread apart with the grounded conductor and the equipment-grounding
conductor on one side of the outlet box and ungrounded conductor on the other side of the outlet box. The splices after being
made should be turned upward and pushed carefully up into the outlet box.
Tab
Slot
SAFETY CABLE INSTALLATION
Lag screw
Safety cable
Washer
Lock washer
Cross pin Keeper pin
White
Black
Ground/Green
Ground/Green
Blue
Blue
Brown Grey
Black
Receiver
White
White
Power source
Wall switch

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Switch housing
Lift Canopy, allowing the 2 studs to
protrude through the canopy.
Install knurled nuts provided and tighten
the knurled nuts securely. The canopy
should adjust for any irregularity in the
ceiling or outlet box.
Make sure the studs protruding from the
bottom of the Mounting bracket are
installed with threads all the way through
the bracket.
Remove shipping stabilizers from motor
assembly.
Install the blade assembly to motor using
the preinstalled screws. Tighten screws
securely. Repeat this process for
remaining blade assemblies.
Remove set screws from top cover of
switch housing. Keep screws.
Install witch housing, aligning the holes on
switch housing with screw holes on top
cover. Reinstall the set screws removed
in installation step 15.
Install blade bracket with blade and top
plate as shown above by 3 blade screws
provided. Tighten screws securely.
Repeat this process for remaining blades.
Stud
Blade bracket
Top plate Blade
Shipping
stabilizers

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Remote Controller Operation
Remove the battery cover from the remote control transmitter and install
battery. Replace the cover. This remote uses 12V battery, Duracell MN21 /
Evereday A23 / GP 23A all 12V.
Note: If not using for long periods of time, remove battery to prevent
damage to remote transmitter, and store the remote transmitter away from
excess heat or humidity
Set/change the dip switch position on the transmitter to desired code
setting. If you have more than one fan in your house and you don't want them
to be controlled by the same transmitter, you will need to change the position
of the dip switches.
Dimming, Non Dimming Setting
In the dimming mold, it is light dimmable selection and it is to be used with
dimmable luminaries. Press and hold the button to dim the light. The light will
cycle from bright to dim to bright until button is released. Light will maintain
last setting if turned off. Press and release the button quickly may turn light
on/off. The remote controller is set with dimming function at factory.
In ON/OFF (non-dimming mold), it is for light ON/OFF only (non-dimming
function).
Learn Function Setting
Restore power to your fan, press and hold the “SET” button to pair the
Transmitter and receiver. You must press the ‘SET” button with in 60 seconds
of restoring power to the fan.
Note: Fan will operate at minimum speed and light will twinkle.
Note : If the power is on already, you must turn the power off then turn the
power back for remote control setting.
The buttons on the remote control transmitter control the fan speed and light as follows.
Fan speed
Ⅰ= minimum speed Ⅱ= low speed
Ⅲ= medium low speed Ⅳ= medium speed
Ⅴ= medium high speed Ⅵ= high speed
■ This button turns the fan off.
Forward/Reverse button- This button is to control direction of fan rotation. Press once
to change direction of the fan rotation. Fan must be running to reverse.
Light button- Press this button quickly to turn light on or off. To dim light, hold down the
button, the light will cycle from bright to dim to bright until button is released.
Note : This remote controller has auto resume function, the fan and light will maintain the
last setting if turned off.
Dip switch
“Set”
Battery cover
12V
12V BATTERY
ON
ON
DIM ON/OFF

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THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES OPERATION IS SUBJECT TO THE FOLLOWING TWO
CONDITIONS. (1)THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE AND (2) THIS DEVICE MUST ACCEPT
ANY INTERFERENCE RECEIVED, INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION.
The receiver provides the following protective functions
Lock protection- The DC motor has a build-in safety feature
against blade obstruction during operation. If something
obstructs the fan blades, the motor will stop operation after
about 20 seconds of interruption. Please remove obstacles
and reset it by turning the power off, and turn it back.
Over 40W protection- When the receiver detects motor
power consumption which is greater than 40W, the fan RPM
will be lowered to protect it from overloading.
Tips for end users
1. If your fan is operated automatically after installation and power on, it is because your fan is still memorize the previous
setting at factory. Make Remote control setting (learn function) and your fan will be ready for use.
2. If fan or light isn’t working, reset power (turn the power off then turn the power back) and redo the remote setting.
3. It is not available to separately operate the remote setting for more than one fan in the same room (in the area where remote
signal can reach to) if they share the same power supply. Separate power supplies (like as using individual wall switches for each
fan and turn power off for the fan while you are making learn function for other fan) is required if you want to separately control
more than one fan in same room.
4. When fan is turned on or operated forward/reverse function, it shutters & goes back & forth until it turns. It is a normal
performance of this fan and it will take for few seconds to run this operation.
Install Transmitter wall mount cradle with 2 screws provided.
Move the trim plate out from wall mount cradle and install
the wall mount cradle with 2 screws provided. Replace the
trim plate.
Trim plate
Wall mount cradle

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Trouble Shooting
or wiring. In some cases, these installation errors may be mistaken for defects. If you experience any faults,
installation, please call our Customer Service Center at the
number printed on your parts list insert sheet.
Warning
means to prevent power from being switched on accidentally. When the service disconnecting means cannot be
locked, securely fasten a prominent warning device, such as a tag, to the service panel.
1.Check main and branch circuit fuses or circuit breakers.
2.Check line wire connections to fan and switch wire connections in switch housing.
CAUTION
either way. Fan will not operate when switch is in the middle.
4.If this fan uses remote controller, make sure dip switches are setting properly and make
1.Check to make sure all screws in motor housing are snug (not over tightened).
2.Check to make sure the screws which attach the fan blade holder to the motor are tight.
3.Check to make sure wire nut connectors in switch housing are not rattling against each
other or against the interior wall of the switch housing.
CAUTION
4.Check to be sure light bulb is tight in socket and not touching the glass shade.
5.Some fan motors are sensitive to signals from Solid State variable speed controls.
6.Allow "break-in" periodof 24 hours. Most noisesassociated with a new fan will disappear
after this period.
1.If this is a downrod mount fan, make sure the ridge on mounting bracket engages the
notch in the downrod ball.
2.Make sure that canopy, mounting bracket or mounting plate are tightened securely to
4.Check that all blade holders are tightened securely to motor.
5.Most fan wobble problems are caused when blade levels are unequal. Check this level by
selecting a point on the ceiling above the tip of one of the blades. Measure this distance
from blade tip to ceilng. Keeping measure within 1/8", rotate the fan until the next blade
is positioned for measurement. Repeat for each blade. If all blade levels are not equal,
you can adjust blade levels by the following procedure. To adjust a blade tip down, insert
a washer (not supplied) between the blade and blade holder at the screw closest to the
motor. To adjust a blade tip up, insert washer (not supplied) between the blade and blade
holder at the two screws farthest from the motor. Reverse the position of the washer if
blades mount from top of blade.
6.If blade wobble is still noticeable, interchanging two adjacent (side by side) blades can
redistribute the weight and possibly result in smoother operation.
If the above steps do not eliminate the wobble problem, you will need to dynamic balance
your fan with balancing kit provided.
1.Check blue wire from fan to make sure it is connected to hot wire from house.
2.Check for loose or disconnected wires in fan switch housing.
3.Check for loose or disconnected wires in light kit.
4.Check for faulty light bulb and make sure bulb is tight in socket.
5.Remove light kit and check the plug connections if they are present.
6.If this fan uses remote controller, make sure dip switches are setting properly and make
CAUTION: Make sure main power is turned off before entering switch housing and/or
canopy.
2. If fan sounds noisy:
3. If fan wobbles:
4. If light does not work:
1. If fan does not start:
Trouble Suggested Remedy

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