Monte Carlo Fan Company 5CZ52XX Series User manual

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DATE OF PURCHASE:
MODEL NUMBER:
RETAILER NAME:
RETAILER ADDRESS:
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5CZ52XX Series Fan
To al fan weigh
UL Model No. : AC-552OD
7.48 kgs
16.46 lbs
Owner’s Guide and Installation Manual

© 2011 Mont Carlo Fan Company 2/3/2012
2
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING
READ AND SAVE THESE INSTRUCTIONS
Installation work and electrical wiring must be done by qualified person(s) in accordance with applicable codes and standards (ANSI/NFPA
70-1999), including fire-rated construction.
Use this unit only in the manner intended by the manufacturer. If you have any questions contact the manufacturer.
After making the wire connections, the wires should be spread apart with the grounded conductor and the equipment-grounding conductor
on one side of the outlet box and ungrounded conductor on the other side of the outlet box. The splices, after being made, should be
turned upward and pushed carefully up into the outlet box.
WARNING: Before you begin installing the fan, servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting
means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a
prominent warning device, such as a tag, to the service panel.
Be cautious! Read all instructions and safety information before installing your new fan. Review the accompanying assembly diagrams.
When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
ake sure the installation site you choose allows the fan blades to rotate without any obstructions. Allow a minimum clearance of 7 feet
from the floor to the trailing edge of the blade.
WARNING: To Reduce The Risk Of Fire, Electric Shock, or Personal Injury, ount To Outlet Box arked “Acceptable for Fan Support of
15.9 kg (35 lbs) or less” And Use ounting Screws Provided With The Outlet Box.
CAUTION: For Compliance with Local Codes and Regulations, If Installing The Secondary Support Safety Cable in the U.S., Do Not Re-
move Knockouts In The Outlet Box. ount the secondary support safety cable through the reserved nail/screw hole on the outlet box to
the building structure (or the ceiling joist).
WARNING: To reduce the risk of personal injury, do not bend blade holders during installation to motor, balancing or during cleaning. Do
not insert foreign object between rotating blades.
Attach the mounting bracket using only the hardware supplied with the outlet box.
WARNING: To reduce the risk of fire or electric shock, this fan must be installed with an isolating wall control/switch.
WARNING: To reduce the risk of fire or electric shock, do not use this fan with any solid state fan speed control device, or variable speed
control.
If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application.
Never place a switch where it can be reached from a tub or shower.
The combustion airflow needed for safe operation of fuel-burning equipment may be affected by this unit’s operation. Follow the heating
equipment manufacturer’s guideline safety standards such as those published by the National Fire Protection Association (NFPA), and the
American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.
CAUTION: To Reduce the Risk of Electric Shock, Disconnect the electrical supply circuit to the fan before installing the light kit.
All set screws must be checked and tightened where necessary before installation.
Note: Suitable for use in wet locations when installed in a GFCI protected branch circuit.
Note: Use only with light kits marked suitable for use in wet locations.
Customer Service
800-969-3347
Customer Service Center
7400 Linder Ave.
Skokie, IL 60077
www.montecarlofans.com
Tools Required for Assembly (not included): Electrical Tape, Phillips Screwdriver, Pliers, Safety Glasses,
Stepladder and Wire Strippers.

© 2011 Mont Carlo Fan Company 2/3/2012
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Insert downrod into motor yoke.
Next, insert clevis pin through yoke
and downrod and secure with cotter
pin. (see inset)
Before you begin installing the fan, Switch power off
at Service panel and lock service disconnecting means
to prevent power from being switched on accidentally.
When the service disconnecting means cannot be
locked, securely fasten a prominent warning device,
such as a tag, to the service panel.
Before installing this fan make sure the outlet
box is properly installed to the house structure.
To reduce the risk of fire, electric shock, or per-
sonal injury, mount to outlet box or supporting
system acceptable for fan support.
(Mounting must support at least 35 lbs.)
Install the Mountiing Bracket to the
Outlet box. Use only the screws
provided with the outlet box.
Remove keeper from pin. (see
inset) Loosen the 2 set screws in
yoke for downrod to slip into
yoke.
3
21
46
Thread wires and safety cable
through downrod with canopy and
yoke cover assembled.
5
Carefully lift fan assembly onto mounting
bracket. Rotate fan so that the notch on the
ball engages the ridge in the mounting bracket.
This will allow hands-free wiring.
8
7
Tighten both yoke set screws to fur-
ther secure downrod.
For Canadian installation and for USA fan and light
kit ombinations over 35 lbs, in both flush and
downrod modes the safety able must be installed
into the house stru ture beams using 3” lag
s rews, washers and lo k washers provided. Make
sure that when the safety able is fully extended
the lead wires are longer than the able and no
stress is pla ed on the lead wires.
Note:If Installing The Se ondary Support Safety
Cable in the U.S., Do Not Remove Kno kouts In
The Outlet Box.
9Safety able installation
Safety Cable
Lag Screw
safety
able
3” lag
s rew
lo k
washer
washer

© 2011 Mont Carlo Fan Company 2/3/2012
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Install 3 screws and washers per
blade and tighten securely. Repeat
for all 5 blades
14
Check the motor for plastic shipping
stabilizer tabs, and remove them if
they are present.
15
Attach blade assembly to motor
using the motor screws and washers
provided. Tighten screws securely.
16
Make wire connections to power source using
wire nuts provided. Make sure that no filiments
are outside of the wirenut. After making the
wire connections, the wires should be spread
apart with the grounded conductor and the
equipment-grounding conductor on one side of
the outlet box and ungrounded conductor on
the other side of the outlet box.
10
For pullchain controls, follow diagram above.
Make sure that all exposed wiring is secured
inside wire nuts. Note: Wires from house may
vary in color and may not include ground wire.
After wiring is conplete, gently push wires into
junction box with wire nuts pointing upward.
Refer to point 3 of safety tips.
11 House Fan
Black
White
Green
Black
White
Green(downrod)
Green(Bracket)
Blue
For control of fan and optional light
from wall location, follow diagram
above. NOTE: A professional electri-
cian is recommended for this type of
installation.
12
After installation of all blades you
must replace the rubber grommet to
ensure no water leakage through to
switch housing.
17
Light Switch
Fan Switch
Wall
Control
Black capacitor box needs to be
stuck to the switch housing. Not
being attached can cause motor
noise.
18
Loosen one and remove one pre-
assembled screw from mounting
bracket. Save screw. Lift canopy up,
aligning its keyhole slot with the pre-
assembled screw on mounting
bracket and twist clockwise to lock in
place. Re-install the removed screw
and tighten all screws securely.
13

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Attach FOB with chain to chain from
fan.
23
Remove the 3 screws from switch
cap.
21
Place and press firmly on the capaci-
tor to stick it to the switch housing.
Be sure it is secure.
20
Remove twin adhesive tape from the
black capacitor as shown above.
19
Install switch cap onto switch plate
housing, align the 3 holes and install
3 screws and tighten securely.
Setting the reverse switch in the
left hand side will result in down-
ward airflow and setting the
switch in the right hand side will
result in upward airflow.
22
Reverse switch

© 2011 Mont Carlo Fan Company 2/3/2012
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1.Check main and branch circuit fuses or circuit breakers.
2.Check line wire connections to fan and switch wire connections in switch housing.
3.Make sure that any shipping stabilizer has been removed from motor.
CAUTION: Make sure main power is turned off.
1.Check to make sure all screws in motor housing are snug (not over tightened).
2.Check to make sure the screws which attach the fan blade holder to the motor are tight.
3.Check to make sure wire nut connectors in switch housing are not rattling against each
other or against the interior wall of the switch housing.
CAUTION: Make sure main power is turned off before entering switch housing.
4.Some fan motors are sensitive to signals from Solid State variable speed controls. DO
NOT USE a Solid State variable speed control.
5.Allow "break-in" period of 24 hours. Most noises associated with a new fan will disappear
after this period.
1.Make sure that the ridge of the canopy engages the notch in the downrod ball.
2.Check that all blades are screwed firmly into blade holders.
3.Check that all blade holders are tightened securely to motor.
4.Make sure that canopy and mounting bracket are tightened securely to ceiling junction box
and junction box is mounted firmly to ceiling joist.
5.Most fan wobble problems are caused when blade levels are unequal. Check this level by
selecting a point on the ceiling above the tip of one of the blades. Measure this distance
from blade tip to ceilng. Keeping measure within 1/8", rotate the fan until the next blade is
positioned for measurement. Repeat for each blade. If all blade levels are not equal, you can
adjust blade levels by the following procedure. To adjust a blade tip down, insert a washer
(not supplied) between the blade and blade holder at the screw closest to the motor. To
adjust a blade tip up, insert washer (not supplied) between the blade and blade holder at
the two screws farthest from the motor. Reverse the position of the washer if blades mount
from top of blade.
6.If blade wobble is still noticeable, interchanging two adjacent (side by side) blades can
redistribute the weight and possibly result in smoother operation.
1.Check wire from fan to make sure it is connected to hot wire from house.
2.Check for loose or disconnected wires in fan switch housing.
3.Check for loose or disconnected wires in light kit.
4.Check for faulty light bulbs.
CAUTION: Make sure main power is turned off before entering switch housing.
2. If fan sounds noisy:
1. If fan does not start:
3. If fan wobbles:
4. If light does not work:
Trouble Shooting
If you have difficulty operating your new ceiling fan, it may be the result of incorrect assembly, installation,
or wiring. In some cases, these installation errors may be mistaken for defects. If you experience any faults,
please check this Trouble Shooting Chart. If a problem cannot be remedied, or you are experiencing difficulty
in installation, please call our Customer Service Center at the number printed on your parts list insert sheet.
Warning: Before servicing or cleaning unit, Switch power off at Service panel and lock service dis-
connecting means to prevent power from being switched on accidentally. When the service dis-
connecting means cannot be locked, securely fasten a prominent warning device, such as a tag,
to the service panel.
Trouble Suggested Remedy