Montigo 30FID Traditional Instruction Manual
XG0516 060614
30FID Traditional
I-Series
Indoor
Resi
dential
Fireplace Insert
Installation & Maintenance Manual
Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
NOTICE
Page 2 XG00516-060614
Table of Contents
I-Series Indoor Gas Fireplace
Safety Alert Legend...................................................................................3
Safety Alerts .........................................................................................3
Introduction ....................................................................................4 -6
Introduction + Specications........................................................................4
RatingLabel .........................................................................................5
Unit Dimensions .........................................................................................6
Installation ..................................................................................8-34
Section 2: Installation ...................................................................................8-9
Install dimensions ........................................................................................7
Clearances .......................................................................................8
Section3:Venting ................................................................................9 -11
Approved Vent Components........................................................................9
Vent Congurations .............................................................................10-11
Section4:Unpacking .............................................................................12-13
Unpackingtheunit......................................................................................12
StandardFaceplateKit...............................................................................13
Section 5: Door Installation & Removal..........................................................14
Section 6: LP Conversion .......................................................................15-19
Section 7: Gas Line Connection..............................................................20-21
Fuel Supply + Manifold Pressure Checking..............................................21
Section 8: Faceplate Installation .............................................................22-24
Section 9: CPI / IPI Jumper Cable Installation ..............................................25
Section10:LevelingTheUnit.........................................................................26
Section11:ConnectingPower........................................................................27
Battery Installation / Replacement.........................................................27
Section 11: Panel Installation...................................................................28-30
Brick Panel Installation...........................................................................28
Porcelain Panel Installation.............................................................29- 30
Section 12: Log Installation.......................................................................31-34
Operation .....................................................................................35-
InitialOperation .......................................................................................35
Pilot Flame Adjustment................................................................................35
Master Override Switch...............................................................................36
Lighting Instructions.....................................................................................37
Aeration Adjustment.....................................................................................38
RemoteOperation ................................................................................39-43
WiringDiagram .......................................................................................44
Maintenance .......................................................................................45
Burner Installation and Removal .....................................................45-46
AccentLightingReplacement.................................................................47
Fan/BlowerReplacement..............................................................47-49
WindowCleaning/ScreenRemoval......................................................50
BatteryReplacement...............................................................................51
Heat Exchanger Bypass..................................................................51-52
PilotMaintenance/Replacement....................................................53-55
ControlBoardReplacement...................................................................56
Control Board Fuse Replacement..........................................................57
Vent Maintenance / Inspection................................................................58
Proame 2 Troubleshooting....................................................................59
Appendix ................................................................................41-42
AppendixA:Warranty.....................................................................................60
Appendix B: State of Massachusetts.............................................................61
Page 3
XG00516-060614
I-Series Indoor Gas Fireplace
Safety Alert Legend
Safety Alerts
If the information in these instructions is not followed exactly, a fire or explosion
may result causing property damage, personal injury or death.
WARNING
Page 4 XG00516-060614
I-Series Indoor Gas Fireplace
Installation
Introduction
Congratulations on your purchase of a Montigo Fireplace.
Withover30yearsofexperience,Montigoiscommittedtoproviding
you with a gas replace that is not only a beautiful addition to your
space, but that is also designed and manufactured to the highest
safety, reliability and engineering standards.
Westronglyencourageyoutoreadandcarefullyfollowtheinstructions
laid out in this Installation, Operation and Maintenance Manual
and retain it for your future reference. Pay special attention to all
cautions, warnings, and notices throughout this manual intended
to ensure your safety.
Thismanualcoversinstallation,operationandmaintenance.Lighting,
operation and care of this replace can be easily performed by the
homeowner. All installation and service work should be performed
by a qualied or licensed installer, plumber or gas tter as certied
by the state, province, region or governing body where the replace
is being installed.
This installation, operation and maintenance manual is applicable
to the models described below. Refer to your rating plate to verify
included options.
Warranty and Installation Information: (See Appendix B)
The Montigo warranty will be voided by, and Montigo disclaims any
responsibility for, the following actions:
► Modication of the replace and/or components including
Direct-Vent assembly or glass doors.
► Use of any component part not manufactured or approved
by Montigo in combination with this Montigo replace system.
► Installation other than as instructed in this manual.
Consult your local Gas Inspection Branch on installation requirements
for factory-built gas replaces. Installation & repairs should be done
by a qualied contractor.
This appliance is equipped for altitudes from 0 - 4500 feet [0
-1370 m]. For higher altitudes contact your Montigo dealer.
30FIDN-S-F [NG] 30FIDL-S-F [LP]
Input Rating 24,000 BTU 23,000 BTU
Gas Supply Pressure 7" WC 11" WC
Manifold Pressure
High 3.5" 10"
Low 2.2" 6.4"
Orice Size (DMS) 41 54
Pilot Orice Size (No.) 62 35
Air Shutter Min Settings 1/16" 3/16"
Electrical Requirement 115 VAC, 60Hz 115 VAC, 60Hz
Vent Size 3" 3" Aluminum / Stainless Flex
Minimum Vent Length 10' 10'
Maximum Vent Length 36' 36'
Efciency AFUE Method 71.30% 71.30%
Efciency P.4 Method 78.8% 80.1%
Clearances
Mantel 16" 16"
Hearth 0" 0"
Side Wall 7 7/8" 7 7/8"
Control Type SIT Proame 2 SIT Proame 2
Light Bulb Specication 20W, G6.35, Qty 2 20W, G6.35, Qty 2
Fuse Specication 3.15Amps 3.15Amps
Fan Amperage 1.6Amps 1.6Amps
Certication(s) Ansi Z21.88-2014 / CSA 2.33-2014 VENTED GAS FIREPLACE HEATERS
CGA 2.17-M91 [R2009] GAS FIRED APPLIANCES FOR HIGH ALTITUDES
CSA P.4.1-09 [R2014] Fireplace Efciency
Page 5
XG00516-060614
I-Series Indoor Gas Fireplace
Installation
Before You Begin
Installation
Introduction
Rating label sample: Natural Gas Sample Shown
IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS
TheI-Seriesinsert replaces must be installed in accordance
with these Instructions. Carefully read all the instructions in
this manual rst. Consult the Local Gas Branch to determine
the need for a permit prior to starting the installation. It is
the responsibility of the installer to ensure this replace is
installed in compliance with the manufacturers instructions
and all applicable codes.
InstallationsintoaSolidFuelBurnerFireplaceoraFactory
Built Fireplace
This gas appliance has been tested and approved for installation
into any approved masonry or factory built solid fuel replace,
in which this gas insert will t. In the event that the vertical
height of the factory built replace is to low and that the removal
of some components such as the ue bafe, ue damper or
surround panels will facilitate the installation of the gas insert,
such components can be removed on the condition that:
1). The removal of such components in no way compromises
the structural integrity of the unit.
2). A Sticker, supplied by the installer, showing this information
is prominently afxed to the rebox.
Figure1. Ratinglabellocation
LB1223-V5.0 SIT IPI MAY.10.2012
Teklynx LabelView Demo
Page 6 XG00516-060614
I-Series Indoor Gas Fireplace
Installation
Introduction
Section 1: Product Dimensions
Figure2. 30DFIDV-LGSdimensions(Tolerance±⅛")[1.25mm]
27 3/4"
705mm
26 1/4"
667mm
24 1/4"
616mm
26 7/8"
683mm
19 1/2"
497mm
16 5/8"
421mm
14 1/4"
361mm
42"
1067mm
13 1/2"
343mm
19 7/8"
506mm
8"
203mm
11 1/4"
286mm
29 1/2"
750mm
I
E
3" Exhaust
(76mm)
3" Intake
(Air Inlet)
(76mm)
13 1/2"
343mm
6 3/4"
171mm
25 3/8"
645mm
20"
508mm
30DVI UNIT DIMENSIONS
Page 7
XG00516-060614
I-Series Indoor Gas Fireplace
Installation
Section 2: Installation
Figure 3.
30DFIDV-LGS installation dimensions
Install Dimensions:
The install size requirements of your replace insert are dependent
on several factors. Gas line location, electrical connection and
gas line type can play into what the minimum installation size
can be. The diagram below illustrates the smallest possible size
requirement of this model. Please take into consideration these
other factors when determining if this appliance will t into your
masonry or manufactured replace.
A A
20"
508mm
14"
356mm
30"
762mm
Gas and Electrical
supply on right side
B
B
20"
508mm
5"
127mm
Page 8 XG00516-060614
I-Series Indoor Gas Fireplace
Installation
Figure 4.
30DFIDV-LGS clearances
10"
254
Max
Allowable
Mantel
Area
30"
32"
34"
36"
38"
16"
406
Min
16"
18"
20"
22"
24"
26"
28"
32"
28"
24"
20"
16"
12"
8"
4"
Figure 4a.
30DFIDV-LGS mantel clearances
Min
Clearances:
The30DFIDV-LGS Insert is designed and built to be installed into
masonry or manufactured replaces. There is no requirement to
have a non-combustible hearth in front of the unit. Clearances
to the underside of the mantel or sidewall are measured from
the edge of the door/screen front. The Mantel is shown as 10”
maximum at a distance of 16” minimum from the door edge top.
The mantel can be extended further providing that you increase
the height proportionately. For instance, if you want a mantel that
is 2” beyond the 10” minimum, you have to install it 2” above the
16” minimum.
Page 9
XG00516-060614
I-Series Indoor Gas Fireplace
Installation
Section 3: Venting
Approved Vent Components
Your Montigo 30FID is approved to be installed with the following
venting components:
Termination
46DVA-VCH, Duravent Vertical, High Wind Termination
Adaptor
46DVA-GK, Duravent 3" x 3" to 4" x 5 5/8" Co-linear to Co--axial Adaptor
Connectors
3DFA-FC, Duravent 3" Flex Liner Coupling
Venting
3" Flex Liner Coupling MONTIGO
Page 10 XG00516-060614
I-Series Indoor Gas Fireplace
Installation
Figure 5.
Vent Congurations
This appliance can only be vented vertically. The minimum vent
height measured from the oor under the unit to the bottom of the
termination is 10’. The maximum height that a vent can extend is
36’. This unit uses 3” x 3” Co-linear venting. This is a direct vent
unit and as such requires that both intake and exhaust vents are
connected and operational. Using existing chases as a partial vent
mechanism is not allowed. Due care is required to ensure that all
vent components are properly connected and sealed. Care must
also be taken when installing ashing or termination caps to make
sure that the structure of the building cannot be subject to water
penetration. Proper roong and chimney nishing techniques
must be used.
Steps for vent connection
**Beforeinstallingtheventingsystem,makesurethatanydampers
or bafe plates in the replace are removed or do not present any
hindrance to your installation **
1). Determine the length of ex venting that will be required. Cut
2lengthsacoupleoffeet longer than you anticipate needing.The
length of these needs to be determined after the vent is stretched
out. Flex venting generally comes compressed and needs to be
stretch out to meet the lengths as specied.
2). From the roof, attach the Vent Lengths to the Adaptor. Don`t
forget to have the Flashing placed between the Flex Vent and the
Adaptor before attaching the Flex Vent.
3). Using commercial grade sealant around the perimeter of the
CollarsoftheAdaptor,useaminimumof3TechscrewsineachVent.
4). Install the Termination to the top of Adaptor. Use a minimum of
4 tech screws to attach the Termination to theAdaptor.
5). Feed the Flex Venting down the chimney until the Adaptor is
situated near the top of the Chimney. Use a commercial grade of
sealant between the Flashing and the Chimney top. Fasten the
Flashing to the top of the Chimney using a fastening method that
will properly secure the ashing permanently.
6). Attach the Adaptor to the top of the Flashing using 4 tech
screws. Seal around the perimeter of theAdaptor where it meets
the Flashing.
7). From inside the house check how long the vents protrude into
the Fireplace. Read the section on installation where fuel supply
pressure checking needs to be done. This procedure can be
done at this point by installing the venting to the appliance prior
to pushing the appliance into the replace cavity.
8). Once pre-installation steps have been completed, trim the vent
length to the correct length for installation. The Correct length will
leave the Flue Collar Slide Plate suspended around 18-19 inches
from the oor of the Fireplace.
9). Remove the Flue Collar Slide Plate from the appliance. Attach
both ex ends to the Flue Collar Slide plate. Use a commercial high
temp sealant around the Flue Collars on Flue Collar Slide Plate
before installing the Venting. Use a minimum of 3 tech screws to
properly secure the Venting to the Flue Collar Slide Plate.
**MakecertainthattheExhaustandIntakeVentsareconnected
to the correct collars on the Flue Connection Plate. If they
are connected in reverse, this unit will not operate and re-
installation will be necessary. **
Termination 46DVA-VCH
Adaptor 46DVA-GK
Flex Liner VT15FL3
Hearth / Floor
Masonry Chimney
(Cut-away View)
Exhaust Flue
Intake Flue
Flashing
Fireplace Insert
Page 11
XG00516-060614
I-Series Indoor Gas Fireplace
Installation
Figure 5a.
Figure 5b.
Figure 5c.
**Forclarity,thepicturesinthissectionshowtheFireplaceInsertin
an open room. You will be performing these tasks in the Fireplace
as you complete this installation **
10). Using the Door Opening Tool provided with the Fireplace Insert,
insert the tool through the Outer Shell of the Fireplace Insert. You
will be inserting this tool through a keyhole on front edge of the Flue
Collar Slide Plate.
11). The Flue Collar Slide Plate needs to be engaged into the Slide
Plate Retainers as you pull it forward.
12). You will slowly slide the Fireplace Insert back into the Fireplace
Cavity. At the same time, you will be pulling the Flue Slide Plate
forward onto the Fireplace Insert.
** Be extremely careful that the Gasket between the Fireplace
Insert and the Flue Collar Slide Plate isn`t damaged and remains
in the correct position. Failure of this gasket will greatly diminish the
operation of this appliance. **
14). Once the Flue Collar Slide Plate is within 1" of the front, Use
the 1/4" NC screw supplied and secure the Flue Collar Slide Plate
to the front of the Fireplace Insert
13). MakecertainthatwhentheFlueCollarSlidePlatecomesforward
that the tab at the back of the appliance engages into the Flue Collar
SlidePlate.Withoutthisengagement,theFlueCollarSlidePlatewill
not seal against the Gasket and the unit will not function.
Page 12 XG00516-060614
I-Series Indoor Gas Fireplace
Installation
Section 4: Unpacking
Figure 6.
Opening the replace carton
Figure 6a.
Topoftheunit
Figure 6b.
Items included in replace carton.
Figure 6c.
Front ofunitunpackaged.
While unpacking your new replace, take special care to ensure
thatallthecomponentsshownhere areincluded inyour shipment
and that all components are received in good condition. Please
notify your retailer directly if there are any discrepancies with
your shipment.
Instruction Guide
Remote Control
Batteries
Door Tool
Door Tool
Instruction Guide
Batteries
Remote Control
Additional Items Required To Be Ordered Separately
● Faceplate Kit
● Firebox Liners
● Venting
● Termination
See price list for ordering information
Note: Log set is included in rebox order, but is packaged separately.
Page 13
XG00516-060614
I-Series Indoor Gas Fireplace
Installation
Figure 6d.
Faceplate Trim Box (standard trim)
Figure 6e.
Supplied Screws
Figure 6f.
Front and Rear Standard Faceplates
Standard Faceplate Kit
Figure 6g.
BackofRearFaceplate
Figure 6h.
Suppled electrical strain relief and zap strap
Master Override Switch
Page 14 XG00516-060614
I-Series Indoor Gas Fireplace
Installation
Door Installation & Removal
This appliance is supplied with a safety screen installed. The
Safety Screen is attached to the replace door using 4 screws,
and can be removed when necessary for outer glass cleaning.
The Fireplace Door is attached to the Firebox by way of 2 tabs
mounted to the top of the Firebox and by 2 spring loaded retainers
at the bottom underneath the Door. The Retainers at the bottom
of the unit are manipulated using a Door Tool that is supplied with
the unit. The general operation of the Door Retainers is:
a). Engage the Door Tool into the Door Retainer
b). Pull forward away from the tabs that engage it on the
bottom of the Door Frame
c). Move the retainer downward and then back underneath
the Door
d). Swing the Door outward from the unit and then lift the
Door up and over the top Tabs.
Figure 7. Door Tool / Bottom of Door
Figure 7a. Engaging the Door Tool Into the Door Retainer
Figure 7b. The door latch released from the Door
Figure 7c. Swing the Door away from the unit, lift over the retaining
tabs on top of the rebox. Be careful to not roll the gasket up off
the glass when reinstalling the door.
Figure 7d. Location of Door retainer tabs
Engage door tool into door retainer. Pull door tool towards you and
push downwards, disengaging the door retainer from the door.
Check that the door retainers are properly engaged. If they are
not the door relief system may not operate properly. This can
cause a risk of injury or improper operation of the appliance.
Page 15
XG00516-060614
I-Series Indoor Gas Fireplace
Installation
LP Conversion
The 30FIDV-LGS is available in Natural Gas or Liquid Propane
versions. Should you have a Natural Gas unit that you would like
to burn Propane with; you can purchase an optional LP conversion
kitandinstallit using thefollowingsteps.To converttheunittoLP,
the unit must be disconnected from any gas supply, disconnected
from any electrical supply and batteries and removed from any
installation cavity.
Figure 8.
LP conversion kit showing pilot orice, main burner orice,
LP stepper motor, zap strap and gas tter conversion label.
Figure 9.
Figure 9a.
Tools required
1). Torx T20 Screw Driver Bit
2). 3/8" Socket Driver
3). 5/32" Allen Key
4). Needle Nose Pliers or Small Flat Head Screw Driver
The 6 major items that need modication to convert a unit to LP
1). Variable regulator on the gas valve
2). The main burner orice
3). The pilot burner orice
4). Set minimum primary air tab
5). Label on the valve showing the new specications
6). Gas tter conversion label
Converting the gas regulator on the valve
1). On the right side (control side) of the unit, remove 2 screws
that enable the valve to swing away from the unit.
2). Swing the valve away from the unit in order to get access to
the front of the valve and regulator. Be careful not to damage gas
lines or wires.
Page 16 XG00516-060614
I-Series Indoor Gas Fireplace
Installation
Figure 9b.
Figure 9c.
Figure 9e.
Figure 9d.
3). Using a T20 Torx screw driver, remove the 2 screws that attach
the stepper motor to the valve.
4). Remove the screws, stepper motor and rubber diaphragm.
Figure 9f.
5). Remove the top 2 screws that hold the control mounting
bracket in place.
6). Unplug the cable that runs from the stepper motor to the control
board and remove it from in between the control board mounting
bracket and the replace.
Figure 9g.
7). Place the LP stepper motor onto the valve being extremely
careful that the orientation of the regulator is correct.
8). Reinstall the 2 screws supplied with the conversion kit to fasten
the stepper motor to the valve body.
Page 17
XG00516-060614
I-Series Indoor Gas Fireplace
Installation
Figure 9h.
9). Attach the label provided to the side of the valve body. This
label shows that the valve has been converted using SIT approved
components.
Figure 9i.
10). Run the cable from the stepper motor in between the control
mounting bracket and replace.
Figure 9j.
12). Plug the cable into the control board.
Figure 9k.
13). Reinstall the 2 screws to secure the top of the control board
mounting bracket. Using the zip strap supplied, secure the excess
of wires neatly within the control / valve area. Re-install the 2
screws that keep the valve body from swinging out from the unit.
When swinging valve back in use care to not pinch or kink
wires or pilot gas line. Inspect pilot gas line for leaks.
Converting the main burner orice to LP
15). Place the LP main orice into the end of the socket wrench.
Being sure not to cross thread the orice, install the orice into
the mounting within the air shutter box.
Figure 10.
14). Remove burner, see burner removal section. Using a socket
wrench and driver, loosen and remove the main burner orice.
Figure 10a.
Page 18 XG00516-060614
I-Series Indoor Gas Fireplace
Installation
17). Remove the pilot hood from the pilot assembly
Figure 11a.
Converting the pilot burner orice to LP
16). Remove the spring clip that retains the Pilot Flame Hood.
Figure 11.
18). Using an Allen key, remove the NG Pilot Orice
Figure 11b
.
19). Replace the NG Pilot orice with the LP Pilot orice. If you
get the orices mixed up, the LP orice has a grove machined
around the diameter near the end.
Figure 11c
.
20). Reverse steps to install pilot hood.
21).Theminimumprimaryairsettingisdifferentdependingonfuel
and burner. The minimum primary air is set by hand-bent tabs on
the primary air adjustment. Bend the appropriate tab down for your
fuel and burner. See specications table or primary air adjustment
for proper tab. See image below for tab lengths. If your setting is
fully closed, bend both tabs up.
1/16 " 3/16 "
Figure 11d
.
Page 19
XG00516-060614
I-Series Indoor Gas Fireplace
Installation
22). Connect the unit to the gas and electrical supply.
23). Before concluding the conversion, make sure you leak test
the entire system and check all operational functions to ensure
that the unit is performing safely and properly.
24). Fill out required information on LP conversion label.
Figure 11e
.
25). Remove rating plate from under appliance and turn it over
to the blank side.
Figure 11f
.
26). Apply sticker to blank side. Put rating plate back.
Figure 11g
.
Page 20 XG00516-060614
I-Series Indoor Gas Fireplace
Installation
Gas line connection
The 30FIDV-LGS Insert is supplied with a exible gas line
that uses a ½” female air to connect to your service. The
exible gas line is a one time connection. If you ever have to
break the connection, you must replace the exible gas line.
There is also a safety shutoff valve that is built in and operated
whenneededusedthedoorremovaltool.Dependingonyour
local gas codes, you may need to provide an additional gas
shutoffvalve or even hard pipe the unit. In the event that you
need to hard pipe the gas supply, a union will be required.
Figure 12. Control valve and gas ex line shown.
Emergency Shut-off Valve
This appliance is equipped with a shut-off valve for use incase
of emergency. It is located on top of the appliance gas valve
and can be accessed and operated through the front of the
replace using the door tool. Appliance is shipped from the
manufacturerwith theemergency shut-offvalveintheclosed
position.
Figure 13. Inserting door tool through the front of the replace
Hook the door tool into the arm of the emergency shut-off valve.
Pull the door tool towards you to open the valve and push it away
from you to close the valve.
Figure 13a. Emergency shut-off valve shown in closed position.
Hook Door Tool Here
Pull This Direction
To Open
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