Motorola CompactPCI CPX2000 Series Installation and operating manual

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CompactPCI®CPX2000 Series System
Installation and Reference
Guide
CPX2108A/IH5
June 2005 Edition

© Copyright 2000, 2005 Motorola, Inc.
All rights reserved.
Printed in the United States of America.
Motorola and the stylized M logo are registered trademarks of Motorola, Inc.
PowerPC®and the PowerPC logo are registered trademarks of International Business
Machines Corporation (IBM)
CompactPCI®is a registered trademark of the PCI Industrial Computer Manufacturers
Group (PICMG).
Intel®, the Intel logo, and Pentium®are registered trademarks of Intel Corporation.
AMIBIOS™ is a trademark of American Megatrends, Inc.
LynxOS™ is a trademark of Lynx Real-Time Systems, Inc.
Windows NT®and Microsoft®are registered trademarks of Microsoft Corporation in the
U.S.A. and other countries.
All other product orservicenames mentioned in this document are trademarks or registered
trademarks of their respective holders.

Safety Summary
The following general safety precautions must be observed during all phases of operation, service, and repair of this
equipment. Failure to comply with these precautions or with specific warnings elsewhere in this manual could result
in personal injury or damage to the equipment.
The safety precautions listed below represent warnings of certain dangers of which Motorola is aware. You, as the user
of the product, should follow these warnings and all other safety precautions necessary for the safe operation of the
equipment in your operating environment.
Ground the Instrument.
To minimize shock hazard, the equipment chassis and enclosure must be connected to an electrical ground. If the
equipment is supplied with a three-conductor AC power cable, the power cable must be plugged into an approved
three-contact electrical outlet, with the grounding wire (green/yellow) reliably connected to an electrical ground
(safety ground) at the power outlet. The power jack and mating plug of the power cable meet International
Electrotechnical Commission (IEC) safety standards and local electrical regulatory codes.
Do Not Operate in an Explosive Atmosphere.
Do not operate the equipment in any explosive atmosphere such as in the presence of flammable gases or fumes.
Operation of any electrical equipment in such an environment could result in an explosion and cause injury or damage.
Keep Away From Live Circuits Inside the Equipment.
Operating personnel must not remove equipment covers. Only Factory Authorized Service Personnel or other
qualified service personnel may remove equipment covers for internal subassembly or component replacement or any
internal adjustment. Service personnel should not replace components with power cable connected. Under certain
conditions, dangerous voltages may existeven with the power cable removed. To avoid injuries,such personnel should
always disconnect power and discharge circuits before touching components.
Use Caution When Exposing or Handling a CRT.
Breakage of a Cathode-Ray Tube (CRT) causes a high-velocity scattering of glass fragments (implosion). To prevent
CRT implosion, do not handle the CRT and avoid rough handling or jarring of the equipment. Handling of a CRT
should be done only by qualified service personnel using approved safety mask and gloves.
Do Not Substitute Parts or Modify Equipment.
Do not install substitute parts or perform any unauthorized modification of the equipment. Contact your local
Motorola representative for service and repair to ensure that all safety features are maintained.
Observe Warnings in Manual.
Warnings, such as the example below, precede potentially dangerous procedures throughout this manual. Instructions
contained in the warnings must be followed. You should also employ all other safety precautions which you deem
necessary for the operation of the equipment in your operating environment.
Warning
Warning
To prevent serious injury or death from dangerous voltages, use extreme caution when handling,
testing, and adjusting this equipment and its components.

Flammability
All Motorola PWBs (printed wiring boards) are manufactured with a flammability rating
of 94V-0 by UL-recognized manufacturers.
EMI Caution
!
Caution
Caution
This equipment generates, uses and can radiate electromagnetic energy. It may cause or be
susceptible to electromagnetic interference (EMI) if not installed and used with adequate
EMI protection.
CD-ROM
!
Warning
Warning
If a label with the words CLASS 1 LASER PRODUCT is affixed to the back of your
system, the unit is equipped with a CD-ROM drive. These devices contain a laser diode that
produces invisible laser radiation harmful to the eyes.
Performing adjustments or procedures other than those specified in this manual may result
in hazardous radiation exposure. Do not look into the optical lens at any time.
CE Notice (European Community)
!
Warning
Warning

This is a Class A product. In a domestic environment, this product may cause radio
interference, in which case the user may be required to take adequate measures.
Motorola products with the CE marking comply with the EMC Directive (89/336/EEC).
Compliance with this directive implies conformity to the following European Norms:
EN55022 “Limits and Methods of Measurement of Radio Interference Characteristics
of Information Technology Equipment”; this product tested to Equipment Class A
EN 300 386 V.1.2.1 “Electromagnetic compatibility and radio spectrum matters
(ERM); Telecommunication network equipment; Electromagnetic compatibility
(EMC) requirements”
This product also fulfills EN60950 (product safety) which is essentially the requirement for
the Low Voltage Directive (73/23/EEC).
AC configurations of this system also meet the requirements of the following European
standards:
EN61000-3-2 “Limits of Harmonic Current Emissions (equipment input current ≤16
A per phase)”
EN61000-3-3 “Limits of Voltage Fluctuations and Flicker in Low-Voltage Supply
Systems for Equipment with Rated Current ≤16 A”
In accordance with European Community directives, a “Declaration of Conformity” has
been made and is available on request. Please contact your sales representative.
This product is not a workstation per the European Ergonomic Standard.
Kein Bildschirmarbeitsplatz nach dem Europäischen Ergonomie Standard.

WEEE Compliance
Notice
While reasonable efforts have been made to assure the accuracy of this document,
Motorola, Inc. assumes no liability resulting from any omissions in this document, or from
the use of the information obtained therein. Motorola reserves the right to revise this
document and to make changes from time to time in the content hereof without obligation
of Motorola to notify any person of such revision or changes.
Electronic versions of this material may be read online, downloaded for personal use, or
referenced in another document as a URL to the Motorola Web site. The text itself may not
be published commercially in print or electronic form, edited, translated, or otherwise
altered without the permission of Motorola, Inc.
To satisfy the requirements for marking electrical and electronic
equipment in accordance with article 11 (2) of Directive 2002/96/EC,
Waste from Electrical and Electronic Equipment (WEEE), Motorola
includes a crossed-out bin symbol on all standard and noncustom chassis
product. This marking fulfills the requirement set out by WEEE that a
producer of an electrical or electronic appliance that bears their trade name
and is put on the European Union market after 13 August 2005, places a
clearly identifiable mark on the equipment and that this
mark signifies that equipment is to be reprocessed or recycled using authorized recyclers
and processes. This minimizes the disposal of unsorted municipal waste, achieves a high
level of separate collection of WEEE, and ensures the environmentally sound disposal of
electrical and electronic equipment placed on the market after 13 August 2005.
To dispose of equipment marked with the WEEE symbol, Motorola has contracted with
certified companies that can reprocess this equipment per European Union requirements.
Please visit the Motorola web site, motorola.com, or contact your Motorola representative
to find out who to contact and how to dispose of the equipment.

It is possible that this publication may contain reference to or information about Motorola
products (machines and programs), programming, or services that are not available in your
country. Such references or information must not be construed to mean that Motorola
intends to announce such Motorola products, programming, or services in your country.
Limited and Restricted Rights Legend
If the documentation contained herein is supplied, directly or indirectly, to the U.S.
Government, the following notice shall apply unless otherwise agreed to in writing by
Motorola, Inc.
Use, duplication, or disclosure by the Government is subject to restrictions as set forth in
subparagraph (b)(3) of the Rights in Technical Data clause at DFARS 252.227-7013 (Nov.
1995) and of the Rights in Noncommercial Computer Software and Documentation clause
at DFARS 252.227-7014 (Jun. 1995).
Motorola, Inc.
Embedded Communications Computing
2900 South Diablo Way
Tempe, Arizona 85282

ix
Table of Contents
Summary of Changes...............................................................................................xviii
CHAPTER 1 Introduction
CPX2000 Series System Product Description...........................................................1-1
Front and Rear Panel Features on the CPX2108 Chassis...................................1-3
Front and Rear Panel Features on the CPX2208/CPX2208DC/CPX2208T/
CPX2208TDC Chassis .......................................................................................1-5
Front and Rear Panel Features on the CPX2408AC/2408DC/2408TAC/2408TDC
Chassis................................................................................................................1-7
CHAPTER 2 Before Installing the CPX2000 Series Chassis
Introduction................................................................................................................2-1
Following Electrostatic Discharge (ESD) and Safety Procedures......................2-1
Safety and Regulatory Compliance ....................................................................2-2
Tools You Need..........................................................................................................2-2
Preparing the Site for Installation ..............................................................................2-3
Placement Recommendations.............................................................................2-3
Weight Distribution Within a Rack.....................................................................2-3
Power Requirements...........................................................................................2-4
Guidelines for Branch Circuits...........................................................................2-4
Power Circuit Protection.....................................................................................2-5
Circuit Breakers and Receptacles.......................................................................2-5
Power Cords........................................................................................................2-6
Cables..................................................................................................................2-6
Cable Planning....................................................................................................2-6
CHAPTER 3 Installing the CPX2000 Series System and Field Replaceable
Units
Introduction................................................................................................................3-1
Following Electrostatic Discharge (ESD) and Safety Procedures......................3-2
Safety Considerations for Lithium Batteries ......................................................3-3
Installing the CPX2000 Series Chassis in a 19” Rack...............................................3-6
Environmental Considerations............................................................................3-6
Cooling the Enclosure.........................................................................................3-7

x
Grounding the CPX2000 Series Chassis............................................................3-7
Connecting the System.......................................................................................3-8
Turning on the AC System.................................................................................3-9
Installation Troubleshooting....................................................................................3-10
Cleaning and Preventive Maintenance.............................................................3-10
BIOS Error Reporting ......................................................................................3-10
System Cables for the CPX2000 Series Chassis .....................................................3-12
CPX2108 Cables ..............................................................................................3-12
CPX2208 Cables ..............................................................................................3-13
CPX2408 Cables ..............................................................................................3-13
Removing and Installing a CPU Module.................................................................3-14
Tools You Need ................................................................................................3-14
Removing a CPU module.................................................................................3-15
Installing a CPU module ..................................................................................3-16
Removing and Installing “Hot Swap” I/O Modules................................................3-17
Removing a “Hot Swap” I/O Module ..............................................................3-18
Installing a “Hot Swap” I/O Module................................................................3-18
Removing and Installing the CPU Transition Module ............................................3-19
Tools You Need ................................................................................................3-19
Removing the CPU Transition Module............................................................3-19
Removing and Installing the Cooling Fans .............................................................3-22
Tools You Need ................................................................................................3-22
Removing and Installing the Fan Tray.............................................................3-22
Removing and Installing the 3.5 Inch Floppy Drive, CD-ROM Drive or Hard Disk Drive
3-24Tools You Need ................................................................................................3-24
Removing and Installing the Drives.................................................................3-24
Removing and Installing the Power Supplies..........................................................3-35
Tools You Need ................................................................................................3-35
Removing and Installing a Power Supply........................................................3-35
Removing and Installing AC Power Supplies in the CPX2408 System ...3-43
Removing and Replacing AC/DC Power Supplies in the CPX2408 System3-45
Additional IDE Devices on Your CPX2000 System...............................................3-47
Configuration 2.................................................................................................3-47
Configuration 13...............................................................................................3-47
Configurations 12 and 14 .................................................................................3-48
Loading and Unloading Removable Drive Media...................................................3-50
Caring for Removable Media...........................................................................3-50
Loading and Unloading a CD-ROM Disc........................................................3-51
Removing and Installing the Power Switch Panel Fuse..........................................3-51
Tools You Need ................................................................................................3-51

xi
Replacing the Fuse............................................................................................3-51
APPENDIX A System Specifications
Specifications for the CPX2000 Series Chassis........................................................A-1
APPENDIX B Connector Pin Assignments
CompactPCI 32-Bit Pin Assignments for J1 ............................................................B-2
CompactPCI 32-Bit Pin Assignments for J2 ............................................................B-3
CompactPCI 64-Bit Pin Assignments for J1 ............................................................B-4
CompactPCI 64-Bit Pin Assignments for J2 ............................................................B-5
Backplane Connector Pin Assignments for J4..........................................................B-6
Backplane Connector Pin Assignments for J5..........................................................B-7
APPENDIX C CompactPCI-Chassis Series Installationsanleitung
Empfangen und Auspacken des Systems..................................................................C-1
Richtlinien zum Aufstellen des Systems...................................................................C-1
ESE- und Sicherheitsmaßnahmen.............................................................................C-2
Sicherheits- und Betriebsbestimmungen...................................................................C-3
Vorsichtshinweise zur Lithium-Batterie....................................................................C-4
Betriebsumgebung ....................................................................................................C-4
Kühlen des Gehäuses................................................................................................C-5
Stromkreisbelastung..................................................................................................C-5
Installation in ein 19-Zoll-Rack................................................................................C-5
Anschließen des Systems..........................................................................................C-6
Einschalten des Netzstroms ......................................................................................C-7
APPENDIX D CPX2108/2208/2408 Starter Kits
CPX2108 System Starter Kits...................................................................................D-2
CPX2108SK1 Starter Kit...................................................................................D-2
CPX2108SK2 Starter Kit...................................................................................D-3
CPX2208 System Starter Kits...................................................................................D-4
CPX2208SK2-A Starter Kit...............................................................................D-4
CPX2208SK3 Starter Kit...................................................................................D-5
CPX2208SK10 Starter Kit.................................................................................D-5
CPX2208DCSK10 Starter Kit...........................................................................D-6
CPX2208TSK2 Starter Kit ................................................................................D-7

xii
CPX2208TSK4 Starter Kit................................................................................D-7
CPX2208TSK10 Starter Kit..............................................................................D-8
CPX2208TDCSK10 Starter Kit ........................................................................D-8
CPX2408 System Starter Kits ................................................................................D-10
CPX2408ACSK20 Starter Kit.........................................................................D-10
CPX2408DCSK20........................................................................................... D-11
CPX2408TACSK20 ........................................................................................ D-11
CPX2408TDCSK20........................................................................................D-12
CPX2408TACSK50 ........................................................................................D-12
APPENDIX E Related Documentation

xiii
List of Figures
Figure 1-1. Front Panel Features on the CPX2108 Chassis.......................................1-3
Figure 1-2. Rear Panel Features on the CPX2108 Chassis........................................1-4
Figure 1-3. Front Panel Features on the CPX2208 Chassis.......................................1-5
Figure 1-4. Rear Panel Features on the CPX2208 Chassis........................................1-6
Figure 1-5. Front Panel Features on the CPX2408 Chassis (AC Power Supplies only)1-
8
Figure 1-6. Front Panel Features on the CPX2408 Chassis (AC and DC Power Supplies)
1-9
Figure 1-7. Rear Panel Features on the CPX2408 Chassis (AC Power Supplies only)1-
10
Figure 1-8. Rear Panel Features on the CPX2408 Chassis (AC and DC Power Supplies)
1-11
Figure 3-1. CPX2000 Series SCSI Device Connections (CPV5000) Tape Drive Configu-
ration ........................................................................................................................3-28
Figure 3-2. CPX2000 Series SCSI Device Connections (CPV5000) Floppy Drive Con-
figuration..................................................................................................................3-29
Figure 3-3. CPX2000 Series SCSI Device Connections (MCP750) Floppy Drive Config-
uration ......................................................................................................................3-30
Figure 3-4. CPX2000 Series SCSI Device Connections (MCP750) - No Floppy Drive
Configuration...........................................................................................................3-31
Figure 3-5. CPX2000 Series IDE Device Connections ...........................................3-32

xiv

xv
List of Tables
Table 3-1. Chapter Organization................................................................................3-1
Table 3-2. Guide for Troubleshooting CPX2000 Series Chassis Installation..........3-10
Table 3-3. AMIBIOS Error Reporting.....................................................................3-10
Table 3-4. AMIBIOS Beep Codes for Fatal Errors on the System..........................3-11
Table 3-5. AC Power Cords for the CPX2000 Systems ..........................................3-12
Table 3-6. CPX2108/CPX2208 Configurations for Additional IDE Devices .........3-49
Table A-1. Specifications for the CPX2000 Series Chassis ....................................A-2
Table B-1. Backplane Connector Pin Assignments .................................................B-1
Table B-2. CompactPCI 32-Bit Pin Assignments for J1 .........................................B-2
Table B-3. CompactPCI 32-Bit Pin Assignments for J2 .........................................B-3
Table B-4. CompactPCI 64-Bit Pin Assignments for J1 .........................................B-4
Table B-5. CompactPCI 64-Bit Pin Assignments for J2 .........................................B-5
Table B-6. Backplane Connector Pin Assignments (J4) .........................................B-6
Table B-7. Backplane Connector Pin Assignments (J5) ..........................................B-7
Table D-1. CPX2000 Series System Starter Kits .....................................................D-1
Table E-1. Embedded Communications Computing Documents ............................E-1

xvi

xvii
About This Manual
This CompactPCI®CPX2000 Series System Installation and Reference
Guide gives you general information and installation procedures for these
CPX2000 Series systems and their field replaceable units.
Model Number Description
CPX2108 8-slot CompactPCI chassis with front I/O only, for rack or
panel mounting, low-end to mid-range applications
CPX2208 8-slot CompactPCI chassis with rear I/O, for rack or panel
mounting
CPX2208DC 8-slot CompactPCI chassis with rear I/O for DC applications
CPX2208T 8-slot CompactPCI chassis with rear I/O and H110
Telephony backplane
CPX2208TDC 8-slot CompactPCI chassis with rear I/O and H110
Telephony backplane for DC applications
CPX2408AC 8-slot CompactPCI chassis with backplane and redundant
400W power supply for AC applications
CPX2408DC 8-slot CompactPCI chassis with backplane and redundant
400W power supply for DC applications
CPX2408TAC 8-slot CompactPCI chassis with backplane and redundant
400W power supply, H110 Telephony backplane, AC
applications
CPX2408TDC 8-slot CompactPCI chassis with backplane and redundant
400W power supply, H110 Telephony backplane, DC
applications

xviii
Summary of Changes
This table summarizes revisions to this manual.
Date: Change:
June 2005 added WEEE compliance statement
June 2000 changed title of manual
revised front matter
added power supply removal and installation information
for DC and AC/DC power supplies to Chapter 3,
Installing the CPX2000 Series System and Field
Replaceable Units.
removed monitor power connector from
CPX2108/CPX2208 Chassis drawing on page 3-37
added specifications for minimum load per power supply
to Appendix A, Table A-1
revised Appendix B, Connector Pin Assignments, for
backplane connector pin assignments
revised Appendix D, CPX2108/2208/2408 Starter
Kits
revised and added document to, Appendix E, Table E-1

xix
Overview of Contents
This section contains a short description of thecontent of each chapter and
appendix in this manual.
This Chapter or Appendix: Gives you:
Chapter 1, "Introduction" a detailed CPX2000 Series system product
description, and front and rear panel features
of the various chassis
Chapter 2, "Before Installing
the CPX2000 Series Chassis" information about ESD and safety, tools you need, preparing the site for installation and
cable planning
Chapter 3, "Installing the
CPX2000 Series System and
Field Replaceable Units"
information about:
- safety and environmental considerations
during installation of a CPX2000 Series
system
- system connections, powering-up the
system, installation troubleshooting, system
cables
- removing and installing field replaceable
units
Appendix A, "System
Specifications" system specifications for the CPX2000 Series
Appendix B, "Connector Pin
Assignments" backplane connector pin assignments
Appendix C, "CompactPCI-
Chassis Serie CPX2000:
Installationsanleitung"
German translation of chassis installation
procedures
Appendix D,
"CPX2108/2208/2408 Starter
Kits"
information about and contents of the
CPX2000 Series system starter kits
Appendix E, "Related
Documentation" information about related Motorola documents, other related documents and
URLs for access to more information.