Mr. FILL Ultra Fill 120L User manual

INSTRUCTION
MANUAL
FOR USERS
Ultra-Fill
120L / 240L
Manufacturer:
Mr. Fill
Publication date:
01-10-2020
Description:
Self-compressing waste container
Publication
version:
V05
Types:
Ultra Fill 120L
Ultra Fill 240L
Publisher:
Mr. Fill
Original user manual

Mr. Fill
Pascalweg 16
4104 BG Culemborg
The Netherlands
INSTRUCTION MANUAL Ultra Fill 2
PRODUCT INFORMATION
Manufacturer:
Mr. Fill
Description:
Self-compressing waste container
Types:
Ultra Fill 120L
Ultra Fill 240L
Job title:
Self-compressing waste container for compacting waste
CE marking:
Yes
1st Production date:
2017
CONTACT DETAILS
Manufacturer:
Mr. Fill
Pascalweg 16
4104 BG Culemborg
The Netherlands
Tel.: [phone]
Email: [e-mail]
Internet: www.mr-fill.com
© All rights reserved. No part of this document may be reproduced, stored
and/or disclosed in any form without prior written consent
from Mr. Fill.

Mr. Fill
Pascalweg 16
4104 BG Culemborg
The Netherlands
INSTRUCTION MANUAL Ultra Fill 3
Original user manual
FOREWORD
The Ultra Fill is the new solution for waste collection in public places. It represents significant savings
in terms of the costs for waste collection. At the same time, it aims to reduce litter. This is done using
smart technology that works on solar energy.
The self-compressing waste containers by Mr. Fill are created, designed and developed in the
Netherlands. The entire process at Mr. Fill is done locally and in-house from A to Z, ensuring the
quality of Mr. Fill products is optimal and consistent.
Correct use and maintenance is the most important thing to achieve the best possible results with this
product. Before using the Ultra Fill, we recommend that you start by reading this user manual.
This user manual was primarily written for the users of the product, such as garbage disposal
employees, installers, maintenance workers and the administrator and users of the internet platform.
This manual should be available at all times to anyone seeking information about the product.
Although this user manual has been prepared with care, there may be different laws and regulations
that apply locally. If this is unclear, please contact Mr. Fill.
Mr. Fill is always available to provide further information and assist with any issues that may arise.

Mr. Fill
Pascalweg 16
4104 BG Culemborg
The Netherlands
INSTRUCTION MANUAL Ultra Fill 4
TABLE OF CONTENTS
Product information ................................................................................................................................. 2
Contact details......................................................................................................................................... 2
Foreword.................................................................................................................................................. 3
Table of contents..................................................................................................................................... 4
1Introduction...................................................................................................................................... 7
1.1 Intended use of the product..................................................................................................... 7
1.2 Consequences for safety and warranty after making alterations to the product..................... 7
1.3 Most important product specifications..................................................................................... 7
1.4 The product.............................................................................................................................. 8
1.5 Types....................................................................................................................................... 8
1.6 If the product has been used, returns are no longer possible................................................. 8
2Description and operation................................................................................................................ 9
2.1 Door....................................................................................................................................... 10
2.2 Main fuse............................................................................................................................... 10
2.3 Press...................................................................................................................................... 10
2.4 Waste disposal flap ............................................................................................................... 10
2.5 Built-in ashtray and mini container ........................................................................................ 10
2.6 E-paper information display................................................................................................... 10
2.7 Foot pedal.............................................................................................................................. 10
2.8 Roll container......................................................................................................................... 10
2.9 Control module ...................................................................................................................... 11
2.10 Energy supply........................................................................................................................ 11
2.11 Fixing points for the lifting eyes............................................................................................. 11
3Safety............................................................................................................................................. 12
3.1 General.................................................................................................................................. 12
3.2 Safety precautions and measures......................................................................................... 12
3.2.1 Securing the waste disposal flap................................................................................... 12
3.2.2 Waste disposal flap sensor............................................................................................ 12
3.2.3 Door sensor................................................................................................................... 12
3.2.4 Main fuse....................................................................................................................... 12
3.3 Other risks ............................................................................................................................. 12
3.4 PPE Regulations ................................................................................................................... 12
3.5 Safety signs........................................................................................................................... 13
4Transport and storage ................................................................................................................... 14
4.1 Important transportation information ..................................................................................... 14
4.2 Ergonomic and efficient lifting, hoisting and transport methods............................................ 14
4.3 Attachment points.................................................................................................................. 14

Mr. Fill
Pascalweg 16
4104 BG Culemborg
The Netherlands
INSTRUCTION MANUAL Ultra Fill 5
4.4 Transport attachments........................................................................................................... 15
4.5 Climate/atmosphere conditions for transport......................................................................... 16
4.6 Methods to prevent any needless damage ........................................................................... 16
4.7 Storage.................................................................................................................................. 16
5Assembly and installation.............................................................................................................. 17
5.1 Safe removal of the packaging and the preservatives .......................................................... 17
5.2 Checklist contents ................................................................................................................. 17
5.3 Requirements for positioning the product.............................................................................. 18
5.4 Conditions for assembly and installation............................................................................... 18
5.5 Special tools/equipment that are required............................................................................. 19
5.6 Installation.............................................................................................................................. 19
5.6.1 Remove the transport supports ..................................................................................... 19
5.6.2 Moving the product........................................................................................................ 19
5.6.3 Installing the product ..................................................................................................... 20
5.7 Disposal of industrial materials.............................................................................................. 21
6Putting into operation..................................................................................................................... 22
6.1 Precautions to be taken for specific risks and hazards......................................................... 22
6.2 Safety and/or protection features which must be removed................................................... 22
6.3 Tools and equipment needed................................................................................................ 22
6.4 With the dinosaurs................................................................................................................. 22
7Operation....................................................................................................................................... 23
7.1 Specific risks and hazards..................................................................................................... 23
7.2Check the safety features...................................................................................................... 23
7.3 Check the work area.............................................................................................................. 23
7.4 Control mechanisms.............................................................................................................. 23
7.5 Making it ready for use .......................................................................................................... 23
7.6 Information on the display ..................................................................................................... 23
7.7 Uses....................................................................................................................................... 24
8Maintenance.................................................................................................................................. 25
8.1 Safety instructions ................................................................................................................. 25
8.2 PPE required for maintenance .............................................................................................. 25
8.3 Symbols................................................................................................................................. 25
8.4 Maintenance schedule........................................................................................................... 25
8.5 Cleaning................................................................................................................................. 26
9Fault finding................................................................................................................................... 27
9.1 Faults and error messages.................................................................................................... 27
9.2 Error message E24 –Replace battery .................................................................................. 28
9.3 Fault E85 –Replace sensor.................................................................................................. 28
9.4 Fault E60-E74-E75 –Explanation......................................................................................... 29

Mr. Fill
Pascalweg 16
4104 BG Culemborg
The Netherlands
INSTRUCTION MANUAL Ultra Fill 6
10 Taking out of service (temporarily)............................................................................................ 30
10.1 Precautions and technical/administrative actions.................................................................. 30
10.2 Procedures ............................................................................................................................ 30
10.3 Safety Precautions and Regulations ..................................................................................... 30
10.4 Specific safety requirements ................................................................................................. 30
10.5 Local and statutory regulations.............................................................................................. 30
11 Internet Platform........................................................................................................................ 31
11.1 Logging on............................................................................................................................. 31
11.2 Dashboard............................................................................................................................. 32
11.3 Bins........................................................................................................................................ 33
11.4 Container details.................................................................................................................... 33
11.5 Logs....................................................................................................................................... 36
11.6 Settings.................................................................................................................................. 37
11.7 Users ..................................................................................................................................... 38
11.8 Districts.................................................................................................................................. 39
11.9 Dismantling............................................................................................................................ 40
11.10 Disposal............................................................................................................................. 40
11.11 Reuse ................................................................................................................................ 40
11.12 Precautions and Safety Instructions.................................................................................. 40
12 EC Declaration........................................................................................................................... 41

Mr. Fill
Pascalweg 16
4104 BG Culemborg
The Netherlands
INSTRUCTION MANUAL Ultra Fill 7
1 INTRODUCTION
This introduction is intended as an introduction to the products Ultra Fill 120L and Ultra Fill 240L,
referred to in this manual as the Ultra Fill.
The following sections briefly describe the most important aspects of the products. For example, the
product specifications and the lifespan of the product.
1.1 Intended use of the product
The Ultra Fill must always be used for the intended use of the product: a self-compressing waste
container for compacting waste. This product is only suitable for collecting small and light waste. This
includes, for example, fast food packaging, empty drink cans, small paper waste and plastic
packaging. Smoking-related waste is collected in the mini container at the front, preventing fire from a
smouldering cigarette in the container.
The product is not suitable for other types of (litter) waste, such as building materials, hazardous
substances, household waste and glass.
Before use, perform a general inspection of the product: see chapter 6.
The effective and safe lifespan of the product is 10 years from the date of manufacture stated on the
nameplate. This is also the date until which the product may be used to ensure safety and quality. For
your safety and that of others, please check the points described in chapter 8. Maintenance.
1.2 Consequences for safety and warranty after making alterations to the
product
When a change is made to the product by an external party (other than the
supplier), the safety can no longer be guaranteed and the warranty automatically
becomes void. If an original equivalent is not used when replacing a part, the
right to warranty becomes void. Unapproved modifications and/or non-original
parts can cause serious injury or death to both user and bystanders.
Exception: when a change is made to the product by an external party in
consultation with the supplier, it is possible to maintain the guarantee and safety.
1.3 Most important product specifications
Technical data
Ultra Fill 120L
Ultra Fill 240L
Length
560 mm
765 mm
Width
600 mm
668 mm
Height
1,300 mm
1,480 mm
Mass (empty)
140 kg
160 kg
Roll container capacity
120 litre
240 litre
Drive
Electric
Electric
Engine power
120 W
120 W
Energy consumption
250 W for 500 compressions
250 W for 500 compressions
Noise level
<70 dB(A)
<70 dB(A)
Vibration level
Nil
Nil
Compression force
400 kg
600 kg
Duration of press cycle
18 seconds
29 seconds
Required voltage via battery
and solar panel
12 V –20 Ah
12 V –20 Ah
Operating temperature
-40˚C up to 65˚C
-40˚C up to 65˚C

Mr. Fill
Pascalweg 16
4104 BG Culemborg
The Netherlands
INSTRUCTION MANUAL Ultra Fill 8
1.4 The product
The product is a self-compressing waste
container. The insert flap opens by pressing the
foot pedal or pulling the handle. After the waste
has been deposited and the insert flap closes, the
waste falls into a roll container.
As soon as the level sensor detects the waste at
the top of the roll container or if the insert flap has
been opened 10x, the flap is automatically locked
and the waste will be compressed.
If the waste cannot be further compressed, a
notification-full is generated. This can be read on
the internet platform and on the waste container
itself. The required power is generated by a solar
panel and stored in a battery.
Figure 1 - Image of the product
1.5 Types
This user manual applies to the Ultra Fill 120L and
the Ultra Fill 240L. The functionality and operation
is identical for both types. The difference between
the Ultra Fill 120L and the Ultra Fill 240L are the
dimensions of the product and the capacity of the
internal roll container. See section 1.3 for the
capacities of the Ultra Fill 120L and Ultra Fill 240L.
The correct type designation can be found on the
type plate. This is located at the bottom right on
the side of the container. It lists the model number,
serial number and production period.
Figure 2 - Location of the type plate
1.6 If the product has been used, returns are no longer possible.
In order to use the Ultra Fill properly, the area must be safe and clean.
•Keep a clean tidy floor around the product to prevent tripping over/slipping;
•Provide a free space around the product of at least 50 cm;
•Always follow the safety instructions;

Mr. Fill
Pascalweg 16
4104 BG Culemborg
The Netherlands
INSTRUCTION MANUAL Ultra Fill 9
2 DESCRIPTION AND OPERATION
This chapter describes the construction/setup and operation of the various components of the Ultra
Fill. For each sub-component of the Ultra Fill, a distinction is made between the description and the
operation. Instructions are not covered in this chapter. The description and function of the safety
devices are discussed in the next chapter.
Consider the following points in advance:
•Observe the safety measures;
•Make sure users of this product are instructed;
•Always keep a clean and tidy area;
•Make sure there are no objects on or around the product.
Figure 3 - The components of Mr. Fill
Position
Description
Position
Description
01
Door
07.
Roll container
02
Door lock
08.
Press
03
Built-in ashtray
09
Control module
04
E-paper informative display
10
Battery
05
Waste disposal flap
11
Solar panel
06
Foot pedal
12
Mini container for ashtray
13
Main fuse
14
Attaching the lifting eye

Mr. Fill
Pascalweg 16
4104 BG Culemborg
The Netherlands
INSTRUCTION MANUAL Ultra Fill 10
2.1 Door
The door ensures the waste container is sealed. The door also contains the waste disposal flap (pos.
05) and insertion of the mini container for ashtray (pos. 03).
Via the door lock (pos. 02) and the door can be opened manually with a key. As soon as the door is
open, it's possible to move and empty the roll container. If a compressing cycle has started, it is shut
down as soon as the door is opened.
2.2 Main fuse
When the door is open, the main fuse is located at the top left. The type of fuse is a safety fuse. When
the main fuse is placed, the Ultra Fill is immediately activated and the automatic program will start
after the door has been closed. The Ultra Fill can be switched off completely by removing the main
fuse.
2.3 Press
The press is used to compress the waste in the roll container. It is a powerful mechanism that is driven
by an electric motor.
The press activates as soon as the waste reaches the top of the roll container. This detection is
performed by a level sensor positioned above the waste disposal flap. The press then starts a press
cycle, controlled by the control module (pos. 9). If the waste does not decrease in volume after
compressing, a 'full' notification is generated. This full-notification is forwarded to the internet platform.
The display will also show that the container is full.
2.4 Waste disposal flap
The waste disposal flap is intended for the disposal of waste. A handle is attached to the waste
disposal flap which can be used to open the flap. It is also possible to use the foot pedal (pos. 6) to
open the flap. During a press cycle, the waste disposal flap is locked. The waste disposal flap can also
be closed with a time lock via the internet platform. If the flap is locked, this will be shown on the E-
paper information display. If the cover is open and it is subsequently locked from the internet platform,
Mr. Fill and the customer receive a notification via email and a push message on the phone.
2.5 Built-in ashtray and mini container
A built-in ashtray is fitted in the door for the collection of smoking-related waste. The inside of the door
has a closed mini container (pos. 12) attached to that collects this waste.
When the door is open, this mini container can be emptied with a simple upward movement.
2.6 E-paper information display
On the front of the waste container, a display with LED is attached to the left above the door. The
display is used to show information such as full-notifications, logos and system messages.
2.7 Foot pedal
The foot pedal is placed in a horizontal position at the bottom of the door. By pressing the foot pedal,
the waste disposal flap (pos. 5) controlled and no hands are needed to open the waste disposal flap.
2.8 Roll container
The roll container takes care of the storage of the (compressed) waste. The roll container can be
removed from the waste bin when the door is open. The roll container can be emptied this way. The
roll container must be placed back again with the flap open.
The Ultra Fill is supplied including a roll container with EN 840-1-5-6 approval as standard. When the
container is replaced, it is better to make holes at the bottom of the container (this has already been
done in the supplied container). This prevents the compressed waste from getting stuck.

Mr. Fill
Pascalweg 16
4104 BG Culemborg
The Netherlands
INSTRUCTION MANUAL Ultra Fill 11
2.9 Control module
The control module contains the control software. The module is programmed to control the systems
in the Ultra Fill based on data, for example, from sensors. For example, the press.
2.10 Energy supply
The press is powered by an electric motor. The required power is generated by a solar panel (pos. 11)
and stored in a battery (pos. 10). The press cycle works fully automatically due to the control module.
2.11 Fixing points for the lifting eyes
For the installation of the product, an attachment for lifting eyes has been provided. These can be
found on the side of the product. See pos. 14

Mr. Fill
Pascalweg 16
4104 BG Culemborg
The Netherlands
INSTRUCTION MANUAL Ultra Fill 12
3 SAFETY
This chapter is essential for safe use of the product. Please read this carefully and follow all warnings.
3.1 General
The Ultra Fill was designed and built for collecting and compacting litter. Use of the product involving
things such as emptying, maintenance and installation may only be carried out by personnel who have
been instructed to do so. Users are employees of the garbage collection service, installers,
maintenance employees and administrators and users of the internet platform.
The user may not carry out any repairs, however minor, to the product. In the event of a malfunction, a
technically trained person must always be called in who is authorised to work on the product.
3.2 Safety precautions and measures
Various safety precautions and measures have been taken in the design of this product to ensure the
safety of the user. These include mechanical, electrical and software safety features to prevent, in
particular, unsafe situations during the press cycle. Modifying or bridging these facilities can lead to
dangerous situations and is therefore strictly prohibited.
3.2.1 Securing the waste disposal flap
The waste disposal flap is mechanically locked during an automatic compressing cycle, so that it
cannot be opened. When the container is full, the insert slot will also be blocked. In addition, it is
possible for a user to secure it via the internet portal.
3.2.2 Waste disposal flap sensor
The product has two sensors. The flap has a sensor that detects whether it is completely closed. If
that's not the case, an automatic press cycle will not start.
In addition, this product has a depth sensor. The depth sensor is used to determine how full the
container is.
3.2.3 Door sensor
A sensor detects the opening of the door. If a press cycle is active, it will stop when the door is
opened. The press cycle will not continue until the door is closed.
3.2.4 Main fuse
When the door is open, the main fuse is located at the top left. This is a safety fuse. When the main
fuse is placed, the Ultra Fill is immediately activated and the automatic program will start after the door
has been closed. The Ultra Fill can be switched off completely by removing the main fuse.
3.3 Other risks
Other risks in the use of the product are:
WARNING! The product is top heavy. This may cause the product to tip over during
transportation and installation. Failure to observe the instructions may result in people
getting injured. Also, the product or other objects in the vicinity may be damaged.
3.4 PPE Regulations
The following PPE is prescribed during the use of the product.

Mr. Fill
Pascalweg 16
4104 BG Culemborg
The Netherlands
INSTRUCTION MANUAL Ultra Fill 13
Wear protective
gloves
Users must wear protective work gloves during emptying or other
work to protect their hands from debris or sharp parts.
Wear safety shoes
Users must wear safety shoes when emptying the product or during
other work to protect their feet from debris or sharp parts.
3.5 Safety signs
All safety symbols mentioned in this chapter can be found on the inside of the product. The safety
signs comply with ISO 7010. If the signs become less visible over time, they should be cleaned and
replaced if necessary.
Other safety signs (in addition to other risks and PPE regulations):
User manual
Before use, read the product manual and observe all instructions
contained therein.

Mr. Fill
Pascalweg 16
4104 BG Culemborg
The Netherlands
INSTRUCTION MANUAL Ultra Fill 14
4 TRANSPORT AND STORAGE
This chapter describes the correct methods for transporting and storing the product.
4.1 Important transportation information
For the most important transportation information of the product, such as dimensions and mass, see
section 1.3.
Figure 4 -Center of gravity of Mr. Fill\
WARNING! The product is top heavy. This may cause the product to tip over
during transportation and installation. Failure to observe the instructions may
result in people getting injured. Also, the product or other objects in the
vicinity may be damaged.
4.2 Ergonomic and efficient lifting, hoisting and transport methods
The Ultra Fill can be placed on a hand truck and moved to the location. It is also possible to fit lifting
eyes on the side of the product.
If the product is to be transported over a longer distance, secure it on a pallet. Then the product can
be moved using a pallet truck or forklift. For more information about transport see the chapter below.
4.3 Attachment points
The Ultra Fill can be lifted using lifting eyes. Threaded clamping bushes are fitted on the sides. The
thread is protected by carriage bolts. To use these attachment points, complete the following steps.

Mr. Fill
Pascalweg 16
4104 BG Culemborg
The Netherlands
INSTRUCTION MANUAL Ultra Fill 15
1. Open the door.
2. Remove the main fuse.
3. Move the roll container outside.
4. Unscrew the caps. This can be done by
hand and an Allen key.
5. Tighten the lifting eyes with lifting ropes.
6. 6.Raise the waste container.
Figure 5 - Attachment points on Mr. Fill
4.4 Transport attachments
If the product is transported over a longer distance,
the supplied transport brackets must be used. As
shown on the right, the product must be positioned
in a vertically, after which the transport brackets can
be mounted on the pallet. The product must be
place on a pallet by at least two people.
Moving the product without a pallet may only be
carried out with a hand truck, which is suitable for
transporting at least 200 kilos. When using a hand
truck, it is recommended that the product be
securely fastened using the correct tightening
straps. This prevents the product from falling from
the hand truck. The product must be placed on a
hand truck by at least two people.
Figure 6 - The transport brackets

Mr. Fill
Pascalweg 16
4104 BG Culemborg
The Netherlands
INSTRUCTION MANUAL Ultra Fill 16
4.5 Climate/atmosphere conditions for transport
The recommendation for climate/atmosphere conditions during transport serves as a guideline to
ensure that transport takes place as safely as possible. This way the product also retains its quality for
the longest possible timeframe.
Temperature: 5°C < > 30°C
Ambient humidity levels: 40% - 60%
4.6 Methods to prevent any needless damage
To avoid any unnecessary damage, the original packaging material should remain on the product until
it is put into operation. The supplier has packaged the product with care in order to avoid causing any
damage.
4.7 Storage
The product should be stored in a dry place, at room temperature and out of direct sunlight. The
product should only be stored on a flat surface.

Mr. Fill
Pascalweg 16
4104 BG Culemborg
The Netherlands
INSTRUCTION MANUAL Ultra Fill 17
5 ASSEMBLY AND INSTALLATION
This chapter describes the correct methods for assembling and/or installing the Ultra Fill. The correct
functioning of the product can only be guaranteed if the steps are followed correctly. All the following
steps for assembly and installation should be carried out by qualified personnel. If anything is unclear,
please contact the technical department of Mr. Fill.
5.1 Safe removal of the packaging and the preservatives
When removing the packaging and the preservatives, make sure that this is done with care. Do not
remove the packaging material until the product is fully in place at the intended location. A (Stanley)
knife or similar tool can be used to remove the packaging.
Take care that no one gets hurt and avoid damage to the product due to careless removal.
5.2 Checklist contents
With the help of this parts list, you can check whether all of the product parts are included. For more
information on the parts, see chapter Fout! Verwijzingsbron niet gevonden..
Part
Ultra Fill 120L
Ultra Fill 240L
Mr. Fill Ultra Fill type
Ultra Fill 120L
Ultra Fill 240L
Roll container
120 litre
240 litre
Key
2 pieces
2 pieces
Manual
1x paper version
1x paper version
Transport supports
4 pieces
4 pieces
Hoisting lugs
1 set
1 set
Drop-in anchors M10x105
(optional)
4 pieces
4 pieces
Mounting bolts
4x hexagonal bolts M10x30
4x hexagonal bolts M10x30
Washers
4x sealing washers M10
4x sealing washers M10
Check the following things before installing:
•Check the product for any physical damage
•Check that the door and lid can move smoothly. If the lid does not open, remove the transport
securing mechanism from the insert slot.
•Check that the door and the swivel latch are functioning properly
•Check if both keys have been supplied.
If any damage is noticed on the product, contact the supplier and do not put the product into service.
For the most important transport information regarding the product, such as dimensions and weight,
see section 1.3.

Mr. Fill
Pascalweg 16
4104 BG Culemborg
The Netherlands
INSTRUCTION MANUAL Ultra Fill 18
5.3 Requirements for positioning the product
The product should be placed on a flat, dry and clean surface. When it comes to placing it, you can
choose between installing it on the pavement, on a concrete foundation block or on a foundation plate
See chapter 5.6 for more information on where to place it.
In order for it to function at its best, it is important to take the location into account when installing the
product. It is advisable to position the front end as much as possible in a northerly direction. This
means that the solar panel will face south.
In addition, the place where the product is positioned is also very important for how well the product
functions. The product needs to get enough sunlight so that it will stay charged. If it is not possible to
meet this condition, please get in touch with Mr. Fill. See the following illustrations for clarification.
It is also important not to install the product in a place where it may pose a danger. For example,
placing it near an intersection can make the traffic situation unclear. It must also be taken into account
that the installation is not done on a walking route or in front of an (emergency) exit.
Figure 7 - Correct placement
Figure 8 - Incorrect placement
5.4 Conditions for assembly and installation
•Follow all the safety instructions in the (user) manual.
•Read all the applicable conditions carefully beforehand.
•Take care to install it on a flat surface
•First remove the main fuse before beginning the installation.
•Always wear safety shoes, work gloves, safety goggles and hearing protection during the
installation
Wear gloves
Users should wear protective work gloves to protect their hands
during the installation.
Wear safety shoes.
Users must wear safety shoes to protect their feet during the
installation.
Wear hearing
protection
Users should wear hearing protection during the installation process
to protect their hearing from loud noises, e.g. from drilling.
Wear eye protection.
Users should wear eye protection during the installation to protect
their eyes, for example, from flying debris from drilling.

Mr. Fill
Pascalweg 16
4104 BG Culemborg
The Netherlands
INSTRUCTION MANUAL Ultra Fill 19
5.5 Special tools/equipment that are required
The following tools are needed to install the product, depending on the installation method:
Installation on pavement
Installation on concrete
foundation block
Installation on foundation plate
Open-ended wrench 10
Open-ended wrench 10
Open-ended wrench 10
Open-ended wrench 17
Open-ended wrench 17
Open-ended wrench 17
Water gauge 30 cm
Water gauge 30 cm
Water gauge 30 cm
Stanley knife
Stanley knife
Stanley knife
Drill
Hammer drill
-
Drill piece Ø12 mm - length
200 mm
Drill piece Ø12 mm - length
200 mm
-
Drop-in anchors M10x105 (4x)
Drop-in anchors M10x105 ((4x)
or
-
-
Hexagonal bolts M10x30 (4x)
Hexagonal bolts M10x30 (4x)
Sealing washers M10 (4x)
Sealing washers M10 (4x)
Sealing washers M10 (4x)
Smartphone with Mr. Fill app
Smartphone with Mr. Fill app
Smartphone with Mr. Fill app
5.6 Installation
When it comes to placing it, you can choose between installing it on the pavement, on a concrete
foundation block or on a foundation plate.
WARNING! Before starting the installation, first remove the main fuse in order to avoid
serious injuries.
5.6.1 Remove the transport supports
Move the product on the pallet as close as possible to
the intended place for the installation.
Before starting with the installation, remove the four
transport supports.
These transport supports are mounted on the Euro
pallet through the base plate and are accessible from
the inside of the product.
Figure 9 - The transport supports
5.6.2 Moving the product
The product may only be moved with a hand truck that is capable of transporting at least 200 kg.
When using a hand truck, it is recommended that the product be firmly secured to the hand truck with
the right straps.
This measure prevents the product from falling off the hand truck. The product must be placed on a
hand truck by at least two people.

Mr. Fill
Pascalweg 16
4104 BG Culemborg
The Netherlands
INSTRUCTION MANUAL Ultra Fill 20
WARNING! The product is top-heavy. This can cause the product to tip over during
transport and installation. Failing to follow the instructions may result in people being
injured. The product or other objects nearby could also be damaged then.
5.6.3 Installing the product
The product must be mounted on a stable surface; various installation options are available for this.
When the product is installed, the lower frame
must be positioned at least 10 mm from the
surface. This is required because a potential
problem may arise when opening the door in
relation to the surface underneath.
When the lower frame is adjusted to the correct
height, the product can be levelled accordingly.
Levelling it correctly is achieved by using the four
M10 hexagonal bolts that are mounted on the
lower frame. You can access these bolts when you
open the door.
Figure 10 - Keep a clearance space underneath the product
5.6.3.1 Installation on existing pavement
It is possible to place the product on top of existing pavement. See position 1 in Figure 11 and follow
the next steps:
1. Make sure the work environment is clean
and tidy.
2. Wear the correct PPE, see section 5.4
3. Drill the right positioning holes for the
drop-in anchors M10 x 105.
4. Make sure the drilling depth is at least 150
mm
5. Place the product with two people above
the anchors.
6. Use the four adjustable feet to raise the
machine to the correct height. The space
under the frame must be at least 10 mm.
The adjustable feet can be positioned from
the inside.
7. Use the four adjustable feet to make the
machine level. The adjustable feet can be
positioned from the inside.
8. Screw the hexagonal bolts into the anchors.
Figure 11 - - The options for installation
5.6.3.2 Installation on a concrete foundation block
It is possible to place the product on a concrete foundation block. See position 2 in Figure 11. A
concrete foundation block is an option that can be ordered with the product and is already fitted with
concrete anchors. The concrete foundation block must have the following dimensions:
•60 x 60 x 20 cm –170 kg, suitable for the Ultra 240
•60 x 60 x 8 cm –70 kg, suitable for the Ultra 120
Follow the next steps: