Nexxt PCRWESKD06U55BK User manual

Semi-knocked down
hinged wall-mount enclosure
PCRWESKD06U55BK
PCRWESKD09U55BK
PCRWESKD12U55BK
PCRWESKD15U55BK
PCRWESKD18U55BK
Models:

Installation guide
1. Introduction
Main features
Thank you for purchasing the semi-knocked down (SKD) hinged wall mount
enclosures from Nexxt Solutions. Each wall-mount unit is housed in a lockable
heavy-gauge metal enclosure to keep cables safe and properly organized.
Available with 6, 9, 12, 15 and 18 rack spaces, these units are designed for
mounting multiple patch panels and other voice/data equipment where space is
at a premium. Easy to install and assemble, our wall mount cabinets offer a
cost-effective solution for applications requiring protection, accessibility and
cable management capabilities.
3. Package content
Hardware and assembly kit content
Upon opening the package, make sure all the items listed below are included:
2. Preliminary steps
• Prior to installing this product, please read thoroughly the instructions
contained in this guide.
• Keep these instructions handy in an easily accessible location for future
reference.
• A clean, flat, level, protected floor area should be provided for cabinet
assembly to prevent damage to parts.
• The installer will need to have the following items and tools available to
assemble and install the cabinet. They are not included in the package.
• 132lb maximum load capacity
• Top and bottom access to cables
• Independently locking front and rear section
• Standard square-punched mounting rails for faster component loading
1. Phillips screwdriver or power drill with the following bits
Phillips-head tip
5mm allen tip
Hex to square socket adaptor
2. 5mm allen key
3. 13mm hex socket
4. Pair of gloves
5. Long nose plier
6. Cleaning towel
7. 3mx2m mat or padded surface
For support and to find out more about our complete solution, we invite you to
visit us at nexxtsolutions.com.
Front tempered glass door
Rear door
Top panel
Bottom panel/base
Front frame
Rear frame
Perforated mounting rail
Removable side panel
Side bar
Cable entry plate
Installation guide
Hardware and assembly kit
1
1
1
1
1
1
4
2
4
4
1
(see detail content below)
Item Qty
Phillips-head screw
Flange nut
Phillips-head self-tapping screw
Phillips-head screw
Plastic washer
Cage nut
Allen-head screw
Flange nut
Phillips-head screw
Plastic washer
Cage nut
Door hinge plate
Cam lock with key set
Lock offset plate
Lock hook plate
Allen key/ Hex wrench
Pigtail grounding cable
Door pivot pin
Flat metal washer
Plastic stop plug
Rear door and
hinges
Rear door and
hinges
Cable entry plates
Mounting rail
Mounting rail
Mounting rail
Frame, top cover and bottom panel
Frame, top cover and bottom panel
Installation screw sets for your devices
Installation screw sets for your devices
Installation screw sets for your devices
Rear door hinge fastener
For front and rear doors
Front door
Rear door
Main frame installation
Top and bottom panels
Grounding
Front and rear doors
Front door
Front and rear doors
M5xL8
M5
M4xL8
M6xL12
M6
M6
M8xL12
M8
M6xL12
M6
M6
M8
16 (AWG)
M5
M5
1
1
1
3
3
3
2
2
4
4
4
1
1
1
1
2
1
1
1
A
A
B
C
C
C
D
D
E
E
E
D3
E1
Item
description
Dim. Bag# ID Qty. Application
32
4
6
4
6
8
8
8
8
16
16
20
20
20
2
3
2
1
1
1
1
1
3
4
(6/9U)
(12/15/18U)
(6/9U)
(12/15/18U)
(6/9U)
(12/15/18U)

54
4. Fasteners 5. Installation procedure (recommended)
M5xL10
M4xL8
M6xL12
M8xL12
M6xL12
Rear door and hinges
Cable entry plates
Perforated mounting rails
Frame, top cover and
bottom panels
Installation screw set for
your devices
4 or 6
8
8
16
20
Phillips-head screws
and flange nuts
Phillips-head self-tapping
screws
Phillips-head screws
cage nuts and plastic
washers
Allen-head screws
and flange nuts
Phillips -head screws
cage nuts and plastic
washers
Cam locks
Door hinge plates
Cable entry plates
Allen key
Door pivot pins
Flat metal washers
Front and rear frames
Top and bottom panels
Side bars
Perforated mounting rails
Side panel
Rear door
Front door
• The illustration provides an exploded view of all the enclosure
components you are about to put together.
• Open the box and verify that all parts, hardware and accessories
are included in the package.
• Inspect the cabinet components and identify each individual part to
ensure proper assembly of the unit.
• Identify the bottom panel.
Lock hook plate
Green/yellow pigtail
grounding cables Lock offset plate
Square fan covers
Required parts Assembly stepsImage
1 bottom panel
• Now, identify the front and rear frames.
• Place the front and rear frames on the bottom panel.
• Make sure the rear frame is positioned closer to the cable entry
plates with the hinged side facing outward.
.
• Proceed to position the front frame so as to ensure the lock
opening is also facing outward.
1 front support
frame
1 rear support
frame
• Identify the side bars.
• Position the side bars between the front and rear support frames
by aligning the 4 extruded holes and tabs with the openings and rails
on the bottom panel.
• Make sure to position the bars so that the curved section faces up
and outward and the smooth side with the square holes faces
inward.
• Insert the M8xL12 allen-head screws from the outside through the
bottom panel, support frames and into the side bar holes.
• Thread a M8 flange nut onto each screw and tighten them to
secure both bars against the frames.
2 side bars
8 M8xL12
allen-head screws
8 M8 flange nuts
• Identify the top panel with 2 pre-installed fan covers.
• In case you later decide to mount optional fans, you will have to
remove the square covers from the top panel.
1 top panel with
2 square fan
covers
• Next, identify the remaining side bars.
• Place and align the top panel over the front and back frames, as
illustrated in this step. The section with the grille must be facing the
front, and the cable entry plate should be facing the back.
• Position the side bars between the front and rear frames by
aligning the tabs and the 4 extruded holes with the openings in the
top panel.
• Make sure to position the bars so that the curved section faces up
and outward, and the smooth side with the square holes faces
inward.
• Insert the M8xL12 allen-head screws from the outside through the
top panel, support frames and into the side bar holes.
• Thread a M8 flange nut onto each screw and tighten them to
secure both bars against the frames
2 side bars
8 M8xL12
allen-head screws
8 M8 flange nuts
TypeDescription Quantity Application
Components

• On the already installed side bars, count up to the third square hole
from the front and rear ends and insert one M6 cage nut with the
tabs facing inward.
• Repeat this procedure until all 8 cage nuts are installed.
• Next, identify the 4 vertical perforated mounting rails.
8 M6 cage nuts
4 perforated
mounting rails
• Position the perforated mounting rails so as to have from high to
low the number of rack units stamped on each column.
• In addition, the row of numbers on each vertical rail must be
facing each other, on the front and rear sections of the unit.
• Proceed to insert the M6xL12 phillips-head screws and plastic
washers from the inside through the vertical mounting rails and into
the cage nut installed in each side bar.
• Tighten all 8 nuts to secure the rails to the side bars.
8 M6xL12
phillips-head
screws
8 M6 plastic
washers
• Next, identify the 2 side panels. Both are identical for this model.
• Place bottom section of each side panel over the outer edge of the
cabinet base.
• Slide the plastic retaining latches on both sides of the panel to
their unlock position.
• Push side panels against the support frames and release the
plastic retaining latches so as to re-engage them to their locked
position.
Note: should you require to secure both sides of the cabinet with a
lock, each side panel features an opening to install an optional key
lock. These extra locks must be provided by the user.
2 side panels
• Identify the rear door.1 rear door
• Identify the 3 hinge plates provided.
• Place the door hinge plates on the left side of the rear frame,
making sure to match the screw holes on the plate with the ones
found on the structure.
• Proceed to align the built-in rear door hinges with the
corresponding plates positioned on the frame.
• Insert two M5xL10 phillips-head screws to fasten the rear door
hinge and the plate to the rear frame. Use one screw in the top hole
and another one in the bottom hole of the plate.
• Use the M5 flange nuts to secure the hinge assembly in place.
• Repeat this procedure to install all 3 door hinges.
• After making sure the lock hook plate is on its vertical (fully open)
position, tighten the screw to secure the lock assembly in place.
• Use the keys to test the lock and verify that the latching
mechanism is working properly.
• Identify the front tempered glass door and pivot pin.1 front tempered
glass door
• Insert a flat metal washer in the short end of the door pivot pin.
• Then fit the pin into the hole found on the right side of the bottom
panel.
• Put another washer on the exposed tip of the pin. Next, position
the front glass tempered door and carefully lower it to engage the
pivot pin below.
• Pull down the spring lock located on the upper right section of the
door and release it into the hinge hole in the enclosure.
1 door pivot pin
2 flat metal
washers
• Identify the front cam lock and key set.
• Start by unfastening the screw located on the back end of the
lock. Take apart the metal washer, lock offset plate and nut. The
white plastic washer around the lock is the only part that remains
assembled.
• Proceed to insert the cam lock with the plastic washer into the
door opening from the outside. When doing so, make sure the lock
is in its unlocked position.
• First, replace the nut you just removed to fasten the lock from the
inside of the door.
• Next, replace the lock offset plate, washer and the screw.
• After making sure the lock offset plate is on its vertical (fully open)
position, tighten the screw to secure the lock assembly in place.
• Use the keys to test the lock and verify that the latching
mechanism is working properly.
1 cam lock with
offset plate
1 set of keys
• Identify the 4 cable entry plates.
• Place two cable entry plates on top of the upper access holes so
as to cover them from the outside.
• Fix the plates from the outside of the enclosure using the supplied
M4xL8 phillips-head self-tapping screws.
• Flip the unit over to attach the 2 remaining cable entry plates to
the lower access holes located on the bottom side of the enclosure.
• Likewise, fix the plates from the outside using the supplied M4xL8
phillips-head self-tapping screws.
4 cable entry
plates
8 M4xL8
phillips-head
self-tapping screws
• Identify the rear cam lock and key set.
• Start by unfastening the screw located on the back end of the lock.
Take apart the metal washer, lock hook plate and nut. The white
plastic washer around the lock is the only part that remains
assembled.
• Proceed to insert the cam lock with the plastic washer into the
door opening from the outside. When doing so, make sure the lock
is in its unlocked position.
• First, replace the nut you just removed to fasten the lock from the
inside of the door.
• Continue to replace the lock hook plate, washer and the screw.
1 cam lock with
hook plate
1 set of keys
continues..
• Identify the green/yellow pigtail grounding cable.
• Locate the grounding copper studs on the lower section of the
tempered glass door and on the right corner of the bottom panel.
• Unfasten the nut from each stud and remove one of the two
copper washers.
• Connect one end of the pigtail grounding cable to the enclosure
stud, and the other end, to the stud located on the tempered glass
door.
• Replace the copper washer you just removed and screw the nut
back to attach both ends of the pigtail.
• The enclosure assembly is now complete.
Note: in case extra ventilation is required inside the enclosure, fans
can be installed to improve air flow. These optional fans are not
provided in the kit, but can be purchased separately using part
number AW220NXT82 (120VAC)
1 green/yellow
pigtail
3 door hinge plates
4 or 6 M5xL10
phillips-head
screws
4 or 6 M5 flange
nuts
Required parts Assembly stepsImage Required parts Assembly stepsImage
76