Nintendo PCHU-MG5 User manual

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UPRIGHT NO: PCHU-MG5
(Nintendtf)
OPERATION MANUAL
©1990 NinTendo'of America Inc.

WARNING
This equipment generates, uses and can radiate radio frequency
energy, and if not installed and used in accordance with the in-
structions manual, may cause interference to radio communica-
tions. It has been tested and found to comply with the limits for a
Class Acomputing device pursuant to Subpart Jof Part 15of FCC
Rules, which are designed to provide reasonable protection
against such interference when operated in acommercial environ-
ment. Operation of this equipment in aresidential area is likely to
cause interference in which case the user at his own expense will
be required to tal<e whatever measures may be required to correct
the interference.
WARNING
Use of non-Nintendo parts or modifications of your Nintendo game
circuitry may adversely affect the safety of your game, and may
cause injury to your players.

TABLE OF CONTENTS
I. Location Setup 1
A. Game Installation 1
B. Voltage Selection 1
C. Power On/Off Switch 2
D. Grounding of Game 2
II. Adjustments 3
A. Adjustments of Video Monitor 3
III. Maintenance and Repair 4
A. Fuse Replacements 4
B. Cleaning 4
C. Operation Panel 4
1. Operation Panel Removal 4
2. Micro-Switch Replacement 4
3. Lubrication of 8-way Controller 5
D. Front Screen and Video Monitor Removal 6
E. Game PCB Removal and ROM PCB Exchange 8
IV. Radio Frequency Interface 8
V. Parts List 9-23
PCHU-MG-5 Game Cabinet Assembly 9- 12
PCHU-MG5 Operation Panel Assembly 13- 14
Power Supply Schematic/Parts 15 -17
PCHU-MG5 Wiring Harness 18
PCK1-CPU PCB Assembly 19-21
LED PCB Assembly 22
K7000 Video Monitor 23
Wiring Diagram -Harness 24
Audio Power Supply/Audio Amplifier 25
INSERTS:
PCK1-CPU Schematics A-F
PCHU-MG5 Wiring Diagram/PCK-01-LED Schematic
Monitor Schematics
Self Test and Bookkeeping

WARNING
Check before plugging the game in.
I. LOCATION SETUP
Playchoice- Upright is shipped ready for operation. Please check the following to
insure proper operation.
(1
)
Check the exterior of the game for shipping damage, dents, chips, or
broken parts.
(2) Remove the screws on the rear door panel.
(3) Unlock and open the rear door panel, as well as the service door, and
inspect the interior of the ganne as follows:
a) Check that all the plug-in connectors are firmly connected.
b) Check all main subassemblies (monitor, power supply,
control panel, etc.) to ensure they are securely mounted.
A. Game installation
(1) Requirements
Amperage: 1.2 AMPS
Temperature: to 38 degrees Celsius (32 to 100 degrees Fahrenheit)
Humidity: Not over 95% relative
Space required: 323/8 x233/4
Height: 683/8
B. Voltage selection for the Video Monitor
Before plugging in your game, make sure the terminal block of the power
transformer is correct for your location's line voltage. See figure 1
.
Orange 125v
Red
Black
1l5v
Brown 105v
Ov
+
White
Black
Fig. 1

C. Power on/off switch
Apower on/off switch is located in the rear of the game at the bottom center
of the cabinet.
WARNING
Please be sure you use agrounded outlet for this game. Failure to
do so may result in destruction of electronic components.
D. Grounding of Game (Use only if 3wire outlet is unavailable.) See Fig. 2
(1
)
Agrounding wire should be connected to agrounding bar or ametal
pipe which is firmly inserted into the ground.
(2) Do not connect the grounding to awater pipe, because polyvinyl-
chloride pipes are sometimes used in water lines, and the electronic
continuity to the ground may be interrupted.
(3) Absolutely do not connect the grounding wire to agas pipe, as this can
be extremely dangerous.
I1C3
Fig. 2

II. VIDEO MONITOR ADJUSTMENTS
HORIZ
GREE
CUT
GREEN DRIVE
BLU CUT OFF
RED DRIVE
RED
CUT OFF HORIZ RASTER
POSITION
DOWN
SCREEN
HORIZ VIDEO
SHIFT
HORIZ HOLD
VERT RASTER POS
VERT SIZE
VERT HOLD
BRIGHTNESS
Fig. 3
D(3not touch the insid(
-WARNING
3of the Video Monitor.
It contains many parts supplied with high volt age.

III. MAINTENANCE AND REPAIR
A. Fuse Replacements
This game contains 2fuses. Replace fuses only with the same type as
listed below.
Specification of Fuses
(1) Main Fuse U.S. :5A 125v/250v
(2) Video Monitor Fuse 2.0A 125V SB
B. Cleaning
The exterior of the game, ail metal parts and all glass parts can be cleaned with
anonabrasive cleanser.
C. Operation Panel
(1) Operation Panel Removal
Before repairing or replacing any switches or 8way Controllers on the Operation
Panel, unplug the game. Open the Service Door, and reach through the opening,
and unlock the Clamps, located at each end on the underside of the Operation
Panel.
(2) Micro-switch Replacement
Whenever you replace any micro-switch on the Operation Panel, aswitch gap
adjustment is needed as shown in Fig. 4. This adjustment is not necessary for
the player option buttons.

w^
Press
ISwitcti Button Ass'y.
.^^
\Micro-switcti
Ga():0.2~0.5mm( 1/128 ~5/256 inc
3=3= ^
Fig. 4Switch gap adjustment
(3) Lubrication for 8way Controller
To maintain the 8way Controller in good condition, lubricate the ball socket and
8way Guide Plate approx. every 3months. See Fig. 5.
Lubricate here"
Fig. 5Lubrication points
5

D. Front Screen and Video Monitor Removal
(1) Front Screen Removal
To remove the Front Screen, first remove the Control Panel by reaching
through the Service Door and releasing the Control Panel Clasps. Pull the
bottom of the Front Screen toward you allowing it to drop into the slots. Then pull
out toward center of game. See Fig. 6
(2) Video Monitor Removal
If you need to remove the Video Monitor, follow the instructions listed below. But
the following procedure should only be performed by an experienced service
technician.
WARNING
It is recommended the game be left unplugged for at least one hour
before removing the Video Monitor. This will probably discharge the
CRT, but extreme caution is still necessary.

(a) Make sure game is unplugged.
(b) Remove back door and unplug all the harnesses and cables from the Video
Monitor.
(c) Standing at the front opening of the game, remove the four mounting
machine screws and flat washers. See Fig. 7.
(d) Carefully lift the Video Monitor and pull out toward you.
WARNING
Use extreme caution and do not touch electrical parts
of the yoke area with your hands or with any metal object
in your hands.
Remove the four mounting bolts
and flat washers
Fig. 7

E. Game PCB Removal
(1) Make sure the game is unplugged!!
(2) Open the rear door panel.
(3) Remove the 36 pin and 44 pin edge connectors from the right side of the
FCC-PCBs on the shield cover.
(4) Pull out the 6fasteners located on the perimeter of the shield cover.
See Fig. 8
(5) Remove the 56 pin FCC short harnesses from the game P.C. board.
(6) Remove the game PCB from the shield cage by carefully sliding it straight
out of the wooden PCB guides.
Fastener
062-36P FCC PCB 054
SHIELD CAGE
062-44P FCC PCB
Fig. 8
Note: Lay PCB
flat on table with
Shield Cover
hanging off table
as shown.
WARNING
Areversed connector will damage your PCB! If the connectors
don't slip on easily, don't force them!
IV. RADIO FREQUENCY INTERFERENCE
In order to protect against the RFI radiated from this equipment, please comply
with the following.
(A)
(B)
(C)
(D)
(E)
Do not use non-Nintendo parts!
Do not modify your game circuitry!
Do not modify the wiring harness and connections!
Connect this game only to agrounded 3-wire outlet.
After servicing the Game PCB, shut the Shield Cover completely with the
Fasteners. See Fig. 8. 8

V. REORDER PARTS LIST
Cabinet Assembly -Front View (Fig. 9)
ITEM ORDER NO. DESCRIPTION REMARKS
119283 Cabinet
21088 Speaker Grill SameasMGSU-01-49
33295 Top Trim
419050 Fluorescent Lannp 21"
510951 Fluorescent Lamp Only 15w
619048 Overlay, Name Plate w/Logo
71107 Name Plate Plexi SameasMGSU-01-24
83289 Control Panel Retainer
9593 T-Molding Black SameasMDSA-01-72
10 576 Monitor Mtg. Bracket Left SameasTPPU-01-50
11 577 Monitor Mtg. Bracket Right SameasTPPU-01-51
12 6376 Front Screen (Glass) SameasMGSA-01-23
13 7927 Control Panel Assy Same as PCKG-23-60
14 3051 Draw Latch (Control Panel)
15 19052 Door Assy. Complete
16 19264 Coin Selection
17 8487 Coin Slot 250 Same as PCKCT-01-09
18 19265 CoinSwitch w/Wire
19 19267 Door Frame
20 19268 Door Lower
21 19269 Door Upper
22 19277 Screw Door Hinge
23 19270 Lock w/Cam
24 19053 Cash Box (plastic)
25 11151 Game Counter
27 19064 Service Switch
28 7932 Side Decal (PCKG) SameasPCKG-61-12
29 19047 Side Decal Large Logo
30 8496 Led PCB Assy Same as PCKG-24-01
31 3927 Bracket Led PCB SameasPCKCT-01-18
32 4468 Card Spacer KGLS-4
10

Fig. 10
11

Cabinet Assembly -Back View (Fig. 10)
ITEM ORDER NO. DESCRIPTION REMARKS
17070 Back Door
23050 Lock Back Door (Key 651 0)
3633 Key Back Door Only (Key 651 0)
4605 CamA-Type (BackDoor Lock)
58510 PCBPCK1 -CPU Assy
66888 Shield Cover Cage w/o PCB
719244 PCB 44 Pin FCC
81037 PCB 36 Pin FCC
91034 Fastener Nylatch
10 1033 Fastener Nylatch Grommet
11 612 Speaker 16 cm 8-ohm
12 3063 Power Cord
13 455 Strain Relief Bushing
14 3056 Strain Relief Plate
15 19282 Manual, Op
16 609 Caster
17 1029 Shield Cage
18 8931 Power Supply SA40-1304
19 8761 Base Power Supply
20 8762 Cover Power Supply
21 19127 ISO Transformer Assy.
22 566 Bezel, Monitor
23 7054 Bezel, Blind
24 19061 Monitor 19" (Wells Gardner)
25 19123 Audio Amp Assy.
26 624 Vent Grill
27 450 Fuse 5A 125v
SameasMGSA-01-05
SameasTKGU-01-03
Same as TKGU-01 -03-01
SameasTKGU-01-05
SameasPCKU-21-01
SameasMDSU-01-01-11
SameasMDSU-01-01-13
Same as CHPU 23-25
Same as CHPU 23-24
Same as TKGU-01 -43
Same as TKGU-01 -10
Same as TKGU-01 -65
Same as TKGU-01 -30
SameasCHPU-01-01-10
SameasMGSP-01-67
Same as TKGU-01 -61
Same as TKGU-1 1-08
12

Control
Lever Assembly
Fig. 11
13

Operation Panel Assembly
ITEM PART NO. ORDER NO. DESCRIPTION
1MDST-14-12 773 8Way Control Lever Assembly
2TNX-23-18 808 8Way Guide Plate
3TKGU-23-23 813 E Ring 4
4TKGU-23-21 811 Switch Collar
5TKGU-23-22 812 Lever Spring
6TKGU-23-20 810 Spring Stopper
7TKGU-23-13 804 Micro Switch
8TKGU-23-17 807 Switch Spacer
9TKGU-23-16 806 Bearing Bracket
10 TMAU-12-15 784 Lever Plate
11 TMAU-12-14 783 Control Knob Plate
12 TMAU-12-16 785 Control Knob Collar 8L
13 TMAU-11-18 778 Knob with Shaft 80.5L
14 PCKG-12-11 7928 Operation Panel Base
15 TKGU-23-12 803 Switch Button Bracket
16 TMAU-34-18 821 Micro Switch VL 12L (Straight)
17 MDSU-12-17 896 Black Sponge, 2x10 x580L
18 TKGU-23-26 814 Nut Plate
19 TKGU-23-34 818 Pal Nut Ml
6
20 MDST-12-21 932 Button Assembly (Black)
21 MDST-12-17 854 Button Assembly (Crimson)
22 TMAK-11-19 865 Operation Panel Fastener
23 TMAU-12-18 943 Collar —34 X28 X7H
24 MDSA-23-31 935 Micro Switch P163C3RU (Red)
25 MDSA-23-29 933 062U Switch Collar
26 MDSA-23-30 934 062U Switch Bezel
14

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Power Supply (SA40-1304)
ORDER NO. DESCRIPTION (REFERENCE DESIGNATIONS &LOCATIONS)
18317
18318
18319
18320
2076
2078
18321
2103
2111
2112
2121
7247
2133
2136
4713
18322
2148
18323
18324
18325
18326
18327
18328
1997
18239
18330
18331
18292
18293
18294
18295
18296
18297
18298
18299
18300
18301
18302
18303
18304
18305
18306
18307
RECTIFIER, DIODE RGP 10B
RECTIFIER, DI0DE1N 4001 GP
RECTIFIER, DIODE GP10A
RECTIFIER, BRIDGE KBP08
RES, CARBON 10 OHM 1/4 W5%
RES, CARBON 1/4W5%
RES, CARBON 15 OHM 1/4 W+5%
RES, CARBON 22 OHM 1/4 W5%
RES, CARBON 27 OHM 1/4 W5%
RES, CARBON 270 OHM 1/2 W+-5%
RES, CARBON 330 OHM 1/4 W5%
RES, CARBON 47 OHM 1/4 W5%
RES, CARBON 470 OHM 1/4 W5%
RES, CARBON 470K OHM 1/2 W5%
RES, CARBON 56 OHM 1/4 W5%
RES, CARBON 5.6 OHM 1/4 W+/-5%
RES, CARBON 68 OHM 1/4 W5%
RES, CARBON 8.2 OHM 1/4 W+/-5%
RES, M.FILM .75 OHM 1W+/-5%
RES, M.FILM 1OHM 1W+/-5%
RES, M.FILM 18 OHM 1/4W +/-1%
RES, M.FILM 2.7 OHM 1/4W +/-1%
RES, M.FILM 8.2 OHM 1/4W +/-1%
RES, OXIDE 100K OHM 1W+/-5%
RES, OXIDE 120 OHM 2W+/-5%
RES, WIRE WD 15 OHM 5W+/-5%
RES, WIRE WD 330HM 3W+/-5%
CAP, CERAMIC 100 PF 3KV +/-20%
CAP, CERAMIC .01 MF 100V +80 -20%
CAP, CERAMIC 330P 10OV +/-20%
CAP, ELECTRO 100 MF 25V +/-20% RADIAL
CAP, ELECTRO 1000 MF 16V +/-20% RADIAL
CAP, ELECTRO 1000 MF 10V+ /-20% RADIAL
CAP, ELECTRO 100 MF 10V +/-20% RADIAL
CAP, ELECTRO 220 MF 10V+ 100 -10% RADIAL
CAP, ELECTRO 2200MF 16V +/-20% RADIAL
CAP, ELECTRO 470 MF 16V +/-20% RADIAL
CAP, POLYESTER .01 MF 50V +/-5%
CAP, MP .1 MF 250V +/-20%
CAP, POLYESTER 2200P 250V +/-20%
CAP, POLYESTER .022 MF 50V +/-20%
CAP, MP 0.022 MF 250V +/-20%
CAP, POLYESTER .22 MF 100V +/-20%
D9
D12-13
D3
DB1
R10-R28-R32
R5
R11
R27
R8
R15-R16
R18-R21
R14
R22
R1
R19
R13
R20-R9
R17
R12
R7
R25
R24
R23
R3-R4
R6-R29
R3C
R2
C9
C23
CIS
C14
C20
C15
C17
C8
C12
C19
C13
C1-C2
C3-C4
C16
CIO
C11-C21
16

Power Supply (SA40-1304) -continued
DESCRIPTION (REFERENCE DESIGNATIONS &LOCATIONS)
CAP, MPR 2200P 250V =/-20% C5
FUSE, F2A 250V (SA40-1 304) F1
CONN. 4 PIN (SA40-1 304 TB2
TRANSISTOR, 2SC 21 20 01
TRANSISTOR, 2SB 561 03
REGULATOR, 431 1C1
DIODE, SI IN4606 D11-D6-D7
DIODE, ZENER 5.6V 240 MA +/-5% Z1
RECTIFIER, DIODE RGP10A D1
RECTIFIER, DIODE RGP10J D2-D4-D5
RES, VARIABLE IK OHM TOP ADJUST VR1
THERMIST, 84 ^/-20% TMI-TM2
COIL, CHOKE 1.5 MH L4
COIL, CHOKE 2.2 UH L3
TRANSFORMER, CONTROL ASSY T3
TRANSFORMER, POWER AC81 54 T2
TRANSFORMER, COM MODE ASSY T1
COIL, CHOKE ASSYO L5
COIL, CHOKE FILTER L6
RECTIFIER, HEAT SINK ASSY D10
TRANSISTOR, 2SD1 494 HEAT SINK ASSY 02
REGULATOR, UA791
2
IC2
DIODE, SKCE12CTQ035 D8
SCR, 2N6395 SCR1
17