Nitroset NTS805 Series Use and care manual

VER 22.06
US Patent: US8397969B2
Additional Patents Pending
NTS805 Series
Operation & Safety Manual

Table of Contents
Warning and Safety Precautions
Basic Instructions
Required Safety & Protective Equipment
Misuse of the Tool
General Safety Precautions
Spall Guard Usage Instructions
Worksite Preparation
Acceptable Base Materials
Inappropriate Base Materials
Check Before Fastening
Adapter Usage Guide
Adapter Usage Table
Operating Instructions
Loading and Actuating Instructions
Using NITROSET® Tool with a NITROSET® Pole
DOs and DON’Ts
DOs
DO NOTs
Troubleshooting Guide
Replacing the Firing Pin
Tool Disassembly
Tool Assembly
Cleaning Procedure
NITROSET® Tool Full Cleaning Procedure
Interim Cleaning Procedure
Parts List & Diagram
Parts List
Parts Diagram
3
3
3
4
4
5
5
5
6-8
9, 10
10
11
12
13, 14
15
16
17
18
18
19
20

DO NOT OPERATE THE NITROSET TOOL
UNLESS YOU HAVE COMPLETELY READ
AND UNDERSTOOD THE OPERATION
AND SAFETY MANUAL
WARNING
Training is required for use of this tool.*
*Please contact your local distributor or visit www.nitroset.com for more information.

You are required to understand and follow all safety instructions for proper and
safe use of NITROSET® tools. If you require any assistance, please contact your
jobsite safety foreman or call Nitroset, LLC. at 1.800.524.4649.
Always wear proper safety equipment including safety glasses, hard hats,
hearing protection, and gloves while operating the tool.
Manipulation or modification of the tool is not permitted. Any alteration of the
tool or use of non-genuine NITROSET® parts might impair function or cause
damage to the tool. Use of non-genuine parts will void any warranties.
Do not operate in an explosive or inflammable environment.
Never put your hand over the nosepiece of the tool.
Never point the tool at yourself or any bystanders.
Never press the nosepiece against any part of your body or anyone else’s body.
Only fasten into appropriate substrates. Use of inappropriate substrates may
cause injuries.
Never attempt to disassemble, modify or alter the fastener assemblies. Use only
the required length and type of pin (with correct adapter) for the application
(Refer to the Adapter Usage Table on Page 6).
Use only genuine NITROSET® Fasteners with the NITROSET® system. Use of
incorrect fasteners may lead to injury or damage to the tool.
Required Safety & Protective Equipment
Basic Instructions*
Safety Precautions
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Misuse of the Tool
*According to ANSI A10.3 and DOT (ref: EX2009040168) NITROSET® tools are not classified as a powder
actuated tool, thus no licensing is required.
3
CAUTION
Face shield
(recommended)
CAUTION
Wear hard
hats
CAUTION
Wear hearing
protection
CAUTION
Wear safety
gloves
CAUTION
Wear safety
glasses

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Safety Precautions
Spall Guard should ALWAYS be used while operating the tool. Install appropriate spall
guard to nosepiece.
Ensure spall guard is installed flush to nosepiece.
Install the spall guard clip to the nosepiece to hold spall guard in place.
General Safety Precautions
Spall Guard Usage Instructions
4
Inspect the tool to ensure that the tool is complete, undamaged, and all parts
are secure prior to use. Damaged parts should be replaced using genuine
NITROSET® parts.
Insert the fastener assembly completely into the muzzle to ensure the correct
function of the tool. Fasteners that do not completely insert into the muzzle
should not be used and should be disposed of appropriately.
Never leave a loaded tool unattended. Only load the tool prior to fastening.
The NITROSET® tool should be reset after every actuation to clear any debris
from the nosepiece (muzzle+debris cup) of the tool.
The trigger body and reset sleeve should be held in place when loading a fastener.
Always remove fasteners and any debris from the muzzle prior to cleaning,
servicing, maintenance, or storage of the tool.
Always hold the tool securely and perpendicular to the working surface when
making a fastening.
Use the NITROSET® spall guard with clip to protect against concrete spall.
Please refer to the included Spall Guard Usage Guide.
Debris Cup Muzzle
Spall Guard
Clip Spall Guard

The NITROSET® tool is NOT for fastening into the following base materials:
Wood
Drywall
Glass
Tile
Rock
These materials may shatter causing the fastener or base substrate to fly free
and may cause serious injury to the operator or bystanders.
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Worksite Preparation
The NITROSET® tool is for fastening into the following base materials only:
Concrete
Structural Steel
Check the thickness and type of base material before fastening. Follow your
specific jobsite instructions and building code requirements.
In fastening into steel substrate, the minimum thickness of substrate must
be 3/16".
Minimum concrete thickness is three times the fastener penetration
(ie. 3" of concrete base material is a minimum requirement for 1"
penetration).
Never attempt to fasten into any material other than those listed above.
Acceptable Base Materials
Inappropriate Base Materials
Check Before Fastening
5

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Adapter Usage Guide
Note: As illustrated above, Nosepiece Gasket is inserted in the groove of the
Muzzle. Debris Cup Gasket goes between the Muzzle and Debris cup. The Red
Adapter is installed between the Muzzle and Reset Sleeve.
6
REMEMBER
To make use of the full range of the tool, always use correct adapter for
different types of pin and pin/clip assembly.
Please refer to the Adapter Usage Table on Page 7 & 8.
Muzzle Debris Cup
Gasket
Nosepiece
Gasket
Red
Adapter Debris Cup
NTS805 vs NTS805-S
Reset Sleeve of NTS805 Tool
Best used with 7/8"to 1-1/4"pin & clip Best used with 1/2"to 1"pin & clip
Reset Sleeve of NTS805-S Tool
805 805-S
The NTS805 tool comes with the standard NTS805-10 Reset Sleeve. The
NTS805-S tool comes with NTS805-10-S. Please refer to the engraved text on
the reset sleeve to verify tool model (see illustration above).

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Adapter Usage Guide 7
Adapter
Requirement
No Adapter
With Red
Adapter
STT14
CLR14-222
CLR38-222
CLR14222-BRT114
CLR14222-BRT2
CLAS525
CLSUPL525
CLRHD14-525
CLRHD38-525
CLRHD14-525-BRT114
CLRHD38-525-BRT2
CLT219
CLU222
CLC12-222
CLC34-222
CLC38-222
CLC1E-222
PIN219
PIN219T
PIN222
PIN222W
PIN222SW
PIN525
PIN532NW
Pin Pin & Clip Assembly
Fastener
Type
Adapter Usage Table (With NTS805-10 Reset Sleeve)
NTS805 Tool is assembled with the NTS805-10 Reset Sleeve. The new threadless
Muzzle can use various pin and clip assemblies with the proper Red Adapter.
805
CLAS532
CLSUPL532

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Adapter Usage Guide 8
Adapter
Requirement
No Adapter
With Red
Adapter
CLAS532
CLSUPL532
CLT219
CLR14-222
CLR38-222
CLR14222-BRT114
CLR14222-BRT2
CLAS525
CLSUPL525
CLRHD14-525
CLRHD38-525
CLRHD14-525-BRT114
CLRHD38-525-BRT2
CLU222
CLC12-222
CLC34-222
CLC38-222
CLC1E-222
PIK313
PIK316
PIN219
PIN219T
PIN222
PIN222W
PIN222SW
PIN525
PIN532NW
Pin Pin & Clip Assembly
Fastener
Type
Adapter Usage Table (With NTS805-10-S Reset Sleeve)
NTS805-S Tool is assembled with the NTS805-10-S Reset Sleeve. The new
threadless Muzzle can use various pin and clip assemblies with the proper
Red Adapter.
805-S

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Operating Instructions
1. Reset the tool before inserting the fastener to ensure the muzzle barrel is
clear of any debris.
2. Insert the fastener fully into the muzzle of the tool. Fasteners must be fully
seated in muzzle to ensure proper actuation.
(Hold reset sleeve while inserting fasteners.)
3. Place the NITROSET® tool perpendicular against the fastening surface.
A) Pull back front of muzzle until reset spring fully collapses.
B) Ensure firing pin guide clears all debris from muzzle chamber
prior to inserting new fastener assembly.
In case of jammed fasteners – Refer to the Troubleshooting Guide (Page 11) for
proper removal of all jammed fasteners.
Loading and Actuating Instructions
9
If the fastener assembly cannot be inserted into the muzzle, do not force the
fastener into the muzzle. This can jam the fastener in the tool and damage
the fastener. Fasteners that cannot be inserted should be removed and
discarded appropriately.
Fasteners should not be driven close to the edge of the base
substrate.
Always maintain a distance of at least 3" from the concrete
edge or 1" from the steel edge.
Too close to edge
Cracked concrete may actuate loudly when using the tool.

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Operating Instructions
The use of NITROSET® pole is recommended for maximum eciency on ceiling
fastening applications. The end of the wire assembly should be placed inside the
pole for better control. Actuate by following the actuating instructions as detailed.
Using NITROSET® Tool with a NITROSET® Pole
10
When using an electrically conductive or metallic pole, be sure to maintain a
minimum 10 ft clearance from all electrical lines to avoid electrical hazard.
WARNING
4. Position the tool and push directly to feel the engagement of the firing
spring. Follow with a smooth and forceful motion to compress the firing
spring to trigger the firing mechanism. This is the correct fastening
procedure to minimize spalling and noise.
5. Reset the tool to ensure the muzzle barrel is clear of debris and repeat
Steps 1 to 4 for further use.
If the tool fails to fasten, remove the spent fastener assembly while pointing
the tool away from yourself and any bystanders.
IMPORTANT: DO NOT BOUNCE FIRE THE TOOL!

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DOs and DON’Ts
DO read and understand the correct and safe usage instructions for the
NITROSET® Fastening System.
DO recognize that operator and bystander safety is the most important factor
when considering a NITROSET® tool application.
DO wear safety goggles and other suitable personal protective items while
using the NITROSET® tool.
DO ensure all individuals working in the same area as those using the
NITROSET® system also are wearing proper safety equipment.
DO always use a spall guard when using the NITROSET® Tool.
DO make sure when fastening into concrete, the base material thickness is at
least 3 times the shank penetration.
DO make sure when fastening into steel substrate, the minimum thickness of
the substrate must be 3/16".
DO use correct adapter for different types of pin and pin/clip assembly.
DO make sure that the tool is placed firmly perpendicular to the surface before
fastening.
DO reset the tool pointed away from yourself and any bystanders and eject any
debris from muzzle piece before inserting the fastener into the barrel.
DO remove defective tools, parts and/or accessories from service immediately.
DO only use the correct tools to disassemble the NITROSET® Tool. Use of pipe
wrenches or vise grips can damage the tool.
DO only use genuine NITROSET® repair parts. Any parts from dierent
manufacturers may impair function or cause damage to the tool and lead to
injury.
DO clean the tool daily and empty the debris cup every 500 fastenings or as
needed.
DOs
11

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DOs and DON’Ts
DO NOT use NITROSET® tools to fasten into brittle materials such as brick, tile,
rock or glazed material.
DO NOT attempt to drive fasteners into soft materials such as wood or drywall
or light gauge metal.
DO NOT attempt to drive fasteners into hardened steel, cast iron, or natural rock
such as marble.
DO NOT drive fasteners into base steel thinner than the shank diameter of the
fastener.
DO NOT fasten into cracked or spalled areas of concrete.
DO NOT drive fasteners closer than 3" to the edge of the concrete materials and
1" to the edge of steel base materials.
DO NOT use NITROSET® tools in a hazardous environment.
DO NOT use the tool prior to ensuring that all parts are in good working order
and securely attached to the tool. All parts should be fully threaded and hand
tight.
DO NOT place hand over the muzzle end to reset the tool.
DO NOTs
12

A) If cycling the tool does not clear the jammed fastener, remove the
nosepiece completely. The jammed fastener can then be removed
from the other end.
B) DO NOT strike the tool against the substrate to dislodge the fastener.
C) If the fastener remains permanently jammed, please contact the
appropriate support personnel.
A) Check if you are fastening to the appropriate substrate material.
B) Check the nosepiece is free of debris and reset the tool.
C) Check if the correct adapter is being used (Refer to Adapter Usage
Table on Page 6).
D) Ensure the tool is assembled properly according to the manual and
instructions.
E) Before firing, make sure the nosepiece is perpendicular (right angle) to
the material surface. The tool is not designed to fasten at other angles.
F) Check if the firing pin is piercing the NITROSET pill. If it's piercing the
pill and not firing, then check for damage to the firing pin. Replace
firing pin if damaged.
G) If the tool still does not actuate after checking all the above, follow the
instructions (Page 14) and disassemble to check for broken parts.
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Troubleshooting Guide 13
I. The fastener is jammed inside the nosepiece.
II. The tool does not fire.
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Troubleshooting Guide
A) Check if you are fastening to the appropriate substrate material.
B) Check if the correct adapter is being used.
C) Before firing, ensure the nosepiece is perpendicular to the material
surface. The tool is not designed to fasten properly at other angles.
D) Check and clean the debris cup. Ensure the vents in the debris cup are
clear of debris.
E) Ensure the debris cup and muzzle are securely fastened to the tool.
A) Ensure the tool is assembled properly according to the manual and
instructions.
B) Clean and lubricate according to the operator's manual.
C) Check that the springs are clean, straight and undamaged.
A) Disassemble the tool and check to see if the buer is in place. This part
acts as a shock absorber. Damage to the tool is possible if used without
the buer properly inserted.
B) Clean to the tool to ensure no debris has gotten into the main body of
the tool.
14
III. The tool fires loudly.
IV. The tool is dicult to depress and fire.
V. Firing Pin Holder and Guide are damaged.

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Replacing the Firing Pin
1. Use the provided roll pin punch to knock out the 1/8" roll pin.
2. Remove the worn firing pin from the firing pin holder
3. Seat a new 1/8" roll pin into the holder. Do not insert the roll pin completely.
4. Insert a new firing pin into the slot in the firing pin holder. Ensure that the
holes on the back of the firing pin line with the holes in front of the holder.
5. Using a hammer, fully insert the 1/8" roll pin.
6. Reinstall the trigger spring and trigger ball release into the appropriate slot
on the firing pin holder.
7. While depressing the trigger ball spring, insert the firing assembly into the
firing pin guide.
When removing the firing pin, depress the trigger ball release, and guide the
pin out.
Keep the trigger ball release depressed until the pin exits the guide, otherwise
the spring will propel the trigger ball away.
15
REMEMBER
Assembly
Disassembly

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Tool Disassembly
2
2
1
1
1
2
Remove Spall Guard.
Remove Debris Cup from the Reset
Sleeve. Use the included wrenches for
assistance as necessary.
Remove Muzzle and the Adapter from
the Reset Sleeve.
Slide the Adapter off the Muzzle as
necessary.
Remove the End Cap from the tool.
Slide the Firing Spring off the tool. Note
the Buffer is attached to the end of the
Firing Spring. Check condition of Firing
Spring and Buffer.
Slide off the Outer Cover Sleeve.
Depress the Reset Spring to collapse
the Reset Sleeve. This will loosen the
Main Assembly Pin and allow it to be
removed from the tool.
Slide the Main Firing Assembly from
the main body of the tool.
Depress the Trigger Ball Release to
compress the Trigger Ball Spring and
slide the Firing Pin Assembly from the
Firing Pin Guide.
Keep pressure over the Trigger Ball to
hold it in place while removing the
assembly. Releasing the Trigger Ball
may cause it to spring up.
Once the Firing Pin Assembly has been
removed from the Guide, slowly
release the Trigger Ball and remove it
from the Firing Pin Holder.
To remove the Firing Pin, use the
provided firing pin punch and knock
out the 1/8" Roll Pin.
16
2
1

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Assemble Firing Pin into Firing Pin
Holder using the 1/8" Roll Pin.
Insert Trigger Ball Spring into Trigger
Ball Release and place into the Firing
Pin Holder.
Slide complete Firing Assembly into
the Guide while depressing the
Trigger Ball Release until it clicks into
the Guide.
Insert Guide and Holder through the
Reset Sleeve. Attach Reset Spring to
Reset Sleeve.
Insert Reset Sleeve into the Trigger
Body. Make sure the trigger key on
the body aligns properly with the
Trigger Ball Release.
Insert Main Assembly Pin. Ensure
coils of the Reset Sleeve are all above
the pin.
Slide Outer Cover Sleeve over the
Trigger Body.
Insert the Firing Spring with the Buffer
attached over the Holder.
Attach the End Cap of the tool.
Slide appropriate Adapter onto the
Muzzle.
Insert Muzzle into the Reset Sleeve.
Screw the Debris Cup onto the Reset
Sleeve.
Install the Spall Guard onto the Debris
Cup, secure with the Retention Clip.
Tool Assembly 17
2
1
1
2

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Cleaning Procedure 18
It is recommended that the NITROSET® tool be cleaned every day after use.
Proper maintenance and cleaning of the tool enables the tool to operate at
peak performance.
1. First, be sure all fastener assemblies and debris are ejected from the tool by
resetting it pointed away from yourself or any bystanders.
2. Remove the debris cup by unscrewing it from the reset sleeve. Then, remove
the end cap and disassemble the entire tool following the tool disassembly
instructions (Page 14).
3. Empty the debris cup.
4. To clean, use a diluted industrial degreaser or cleaner similar to Strike-Hold
(provided in tool kit) or other similar non-oil base degreaser to spray or wipe
the tool surface and threads. Allow contact time of 3 to 5 minutes before
scrubbing. Wipe off excess cleaning agent and allow tool to fully dry before
reassembly.
5. Re-assemble the tool (Page 15). For long term storage, thread the nosepiece
halfway to prevent debris build up from forming rust on the fine thread.
NITROSET® Tool Full Cleaning Procedure
1. Empty the debris cup after every 500 fastenings, or as needed to optimize
performance.
2. A liquid shot of degreaser lubricant at approximately every 500 to 1000
fastenings is recommended to maintain a smooth operation.
3. This will help tool performance and actuating consistency, making your
end-of-day cleaning easier.
Interim Cleaning Procedure

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Parts List 19
These parts are included in the NTS805X-S-TP tool kit.
Some tools may have this part permanently fixed in the Trigger Body.
NTS8052
NTS8053
NTS80510S
TOPFMF14
NTS8051
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