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NIX Nikko-Rack NKAJ-0525N-G User manual

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This product is compliant with the RoHS Directive.
No. 1/3
2024.01
Components' configuration
■Read this manual carefully before assembling.
Assembly procedure
Parts list  ※The number of 4 guide channels is shown in ( ).
Nikko
-
Rack
NKAJ-0525N,R,SR・G
Magazine Rack
TM
③Base・・・2pcs
1Installing guide channel U.
Place ④Guide channel U on the inner surface of the ③Base (Bottom), temporarily tighten from the outer surface of the③
Base (Bottom)with the ⑤Hexagon socket head cap screw and ⑥Flat washer.
For the Installation direction of the guide channel U, please see the figure below. (If there are 2 guide channels, there are a
total of 2 locations. If there are 4 guide channels, there are a total of 4 locations.)
Screw fastener: 1. Hexagon wrench (5 mm between planes), fastening torque range, 2.45 to 2.94(N・m)
2. Phillips screwdriver
Assembly Manual
①Guide rail unit A
・・・1 unit
②Guide rail unit B
・・・1 unit
⑤Hexagon socket head
cap screw M6×16
・・・8 (12)pcs
Guide channel U installation position
OutsideInside
⑤
⑥
⑤
⑥
④
③
③
⑧AJ Slope ・・・4pcs
⑦Nylon Rivets ・・・2pcs
Guide channel U
installation position
(For 4 pieces)
④Guide channel U・・・2 (4)pcs
Cross section ③Base (Top)
①Guide rail unit A ②Guide rail unit B
③Base (Bottom)
⑥Flat washer・・・8(12)pcs
⑨S tight screw
(White) ・・・2pcs
⑩B tight screw
(Yellow) ・・・2pcs
④Guide channel U installation
④Guide channel U installation position
Enlarged view
⑤Hexagon socket head cap screw+⑥ Flat washer
Installation image
Installation
direction image
③
⑤
⑥
④
①
⑤
⑥
2Installing Guide rail unit A
Place the guide rail (groove) on the inner surface of the ③
Base (Bottom) and temporarily tighten the ①Guide rail unit A
from ③Base (Bottom) outer surface with the ⑤Hexagon
socket head cap screw and ⑥Flat washer.
(2 places in total)
Refer to the figure on the right for the installation direction of
Guide rail unit A.
Guide rail unit A
installation position
④
③
①Guide rail unit A installation position
Install that the convex part of the
guide rail is located on the left
side as of the image drawing.
Note
④Guide channel U
①Guide rail unit A Installation image
Installe the guide rail
(groove) surface of Guide
rail unit A facing inward.
Guide rail (groove) surface
Note
8F, Queens Tower B, 2-3-3, Minato Mirai, Nishi-ku, Yokohama-shi, 220-6108, Japan
Tel.+81-045-221-1350 Fax.+81-045-221-1230 URL:https://nix.co.jp/
NOTE
1
.
Do not use organic solvents such as washing soap, screw locks,
grease, etc. May cause deformation or damage.
2.Do not step on the product or sit down. Otherwise it maybe damaged and you may get injured.
3.Do not throw the product or not give a strong impact.
Otherwise, the product may be deformed or damaged.
4.Do not expose the product to direct sunlight or ultraviolet light. Otherwise, the product may be
deformed or damaged.
5.Be sure to check the lever lock when moving.
The movable part may move unexpectedly and pinch fingers, etc.
6.Do not put the product in a high-temperature drying oven.
Otherwise, the product may be deformed or damaged.
7.Be careful of the sharp tip of the part when reassembling, etc. Otherwise you may get injured.
This product is compliant with the RoHS Directive.
2024.01
No. 2/3
3Installing Guide rail unit B
Align the RS pin of ②Guide rail unit B with the oblong circular part of the
③Base (Bottom) and assemble it.
At this moment, the guide rail (groove) surfaces of Guide rail units A and B
must face each other.
RS Pin
Lock lever
Install the guide rail with the
convex part facing up.
Note
4Installing Base (Top)
Attach the ③Base (Top), and insert the RS Pin of
②Guide rail unit B into the oblong circular part while
applying the corner joint to the rack wall surface.
At this time, slide ②Guide rail unit B in the direction of the
blue arrow while lifting the upper lock levers
(2 locations on left and right).
③
RS Pin
Upside
Lock lever
5Confirming Phase Shift
Confirm and make sure there is no gap between the
②corner joint and the rack wall. (Red arrow place) Check from the side that there is no gap between
②Guide rail unit B and ④Guide channel U.
(Upper and Bottom 2 places)
If the confirmation result is NG, go back to step 3
and adjust the phase again.
5-1
Enlarged view
OK
NG
Some gap
No gap
5-3
Gap confirmation point
①
②
5-2
Oblong
circular
part
Also check for gaps on other Corner Joint and Rack
wall in the same procedure as 5-1
(4 locations in total)
Confirmation point
Install the lock lever in the unlocked
state.
Note
Release
direction
Oblong circular part
Install that the corner joint touches the rack
wall surface.
Note
Rack wall
Corner Joint
4-1 4-2
Slide ②Guide rail unit B all the way into the long hole and lock
the lock lever. (4 locations in total)
From the outside of ③Base (Top) temporarily tighten
④Guide channel U and ①Guide rail unit A with
⑤Hexagon socket head cap screw and ⑥Flat washer.
(If there are 2 guide channels, there are a total of 4 locations,
and if there are 4 guide channels, there are a total of 8
locations.)
①
③
②
Installing ②Guide rail unit B
Installing ③Base (Top)
Phase confirmation point
Screw fastener: 1. Hexagon wrench (5 mm between planes), fastening torque range, 2.45 to 2.94(N・m)
2. Phillips screwdriver
Gap confirmation point
⑥
⑤
8F, Queens Tower B, 2-3-3, Minato Mirai, Nishi-ku, Yokohama-shi, 220-6108, Japan
Tel.+81-045-221-1350 Fax.+81-045-221-1230 URL:https://nix.co.jp/
This product is compliant with the RoHS Directive.
No. 3/3
2024.01
6Installing AJ Slope
Attach ⑧AJ Slope+⑨S tight screw (White) to the bottom
of ①Guide rail unit A.
8Final assembly
Hexagon socket head cap screws should be tightened
diagonally in a staggered fashion.
Note
①
②
③
④
Perform final tightening on a surface plate or an equivalent
horizontal table.
Note
Completion
・If a phase shift occurs after assembly is complete, return to
step 3 and align the phase.
Note
Place the Magazine Rack horizontally on the surface plate.
Tighten the provisionally tightened ⑤Hexagon socket head
cap screw with the specified torque (2.45 to 2.94N・m).
(If there are 2 pcs of ④Guide channel U, there are a total of
8 locations, and if there are 4 pcs, there are a total of 12
locations.)
Image of tightening
Surface plate
6-1
・Do not confuse the screw used with the B tight screw (Yellow).
・There are two round holes at the bottom of Guide rail unit A.
"Install inside."
Note
Attach ⑧AJ Slope+⑩B tight screw (Yellow) to the bottom
of ②Guide rail unit B.
6-2
・Do not confuse the screw to be used with the S tight
screw (White).
Note
S tight screw (White) and B tight screw (Yellow) are tapping screws, so the mounting holes
are not female threads.
Use a short driver of about 100mm.
Note
7Installing Nylon Rivets
7-1
Insert ⑦-1Nylon Rivets into the hole indicated by the red
arrow on the outside of ③Base (Bottom) .
・Pay attention to the installation direction of Nylon Rivets.
・If the Nylon Rivets come off during use, it may be damaged,
so attach new Nylon Rivets.
Note
③(Outside)
③(Inside)
⑦-1
7-2
Confirm that ⑦Nylon Rivets are fixed to ③Base (Bottom).
Attach Nylon Rivets to ③Base (Top) in the same way.
Nylon Rivets
AJ Slope
+
S tight screw
(White)
AJ Slope
+
B tight screw
(Yellow)
Screw fastener: 1. Hexagon wrench (5 mm between planes), fastening torque range, 2.45 to 2.94(N・m)
2. Phillips screwdriver
8F, Queens Tower B, 2-3-3, Minato Mirai, Nishi-ku, Yokohama-shi, 220-6108, Japan
Tel.+81-045-221-1350 Fax.+81-045-221-1230 URL:https://nix.co.jp/